QT50 Starter Kit Weight% Oil Added more effective 00 80 60 40 0 0 Qwik Oil Competition QT00 lb Can QT0 lb Can Water Absorbed (ppm) more effective 4,000,000 0,000 8000 6000 4000 000 0 Air Conditioning & Refrigeration QT00, QT0, & QT50 The original Qwik was developed by Mainstream Engineering Corporation for the U.S. Air Force in 00. EPA regulations brought about the need to find alternatives for the R- & R- flushing agents originally used to clean the pilot s oxygen breathing systems. Qwik-SF was developed as a biodegradable, non-toxic flushing agent with no long-term environmental or health risks. This same technology has been utilized to provide a flushing agent for today s HVAC systems that is still easy to use, ozone safe, biodegradable and non-carcinogenic. Qwik System Flush effectively removes impurities, including oil, sludge, acid and moisture. Qwik-SF is a must for system clean ups, retrofits and system burnouts. Notice how Qwik-SF compares to the competition. Qwik Moisture Competition Acid Absorbed (mg/l) more effective 800 600 400 00 000 800 600 400 00 0 00 Qwik Acid Removal* Competition Moisture Acid zbiodegradable znon-toxic znon-flammable zozone SAFE zaerosol zu.s. PATENTS: 7,566,409 and 7,76,57 *For any product evaluations, and independent test results proving product effectiveness, visit www.epatest.com/flush/ Qwik and Qwik-SF are registered trademarks of, Rockledge, Fla. 955, () 6-550 U.S. Patent Pending. All QwikProducts are made in the USA MADE IN THE U.S.A. -800-866-550
Application Bulletin Page of 7 Equipment Requirements Equipment required to flush an Air Conditioning or Refrigeration System using Qwik Aerosol or Liquid. Required Equipment The following equipment will be required for each flushing operation:. Qwik. As a general rule, one two pound aerosol canister will clean up to a 0-ton system. The amount needed will vary by size and level of contamination. See the chart below to estimate what you ll need to complete your task. Qwik-SF Starter Kit P/N QT50 Qwik-SF lb. P/N QT00 Part Number Description Qwik QT00 lb Aerosol can for up to 0 ton systems QT0 lb Aerosol can for up to 5 ton systems QT50 - lb Aerosol cans for up to 0 ton systems. Qwik-SF Access Valve, part number QT05, or equivalent tool with a pressure relief valve.. Refrigerant charging hose. 4. A flare fitting for access to section to be flushed - either a flare fitting that you can braze onto the piping, a Line Set Tool (QT0), or our Squeeze-Type Nozzle supplied with QT50. 5. An empty waste container to capture waste as it exits the HVAC system. *Dispose of waste as you would dispose of used refrigerant oil. 6. Compressed nitrogen. 7. Safety glasses 8. Protective Gloves N Qwik-SF lb. P/N QT0 Qwik-SF Can Access Valve with Built-In Pressure Relief Valve P/N QT05 Charging Hose Qwik-SF Line Set Tool P/N QT0 Squeeze-Type Nozzle Lineset Flush Tool P/N QT06-800-866-550
Application Bulletin Page of 7 Simplified Flushing Procedures + Basic Steps to Flush an Air Conditioning or Refrigeration System using Qwik Aerosol (QT00, 0 & 50). A nitrogen flush is required before flushing any system with Qwik Using QT0 (Line Set Flush Tool) Using QT0 (Line Set Flush Tool) N Introduction of Qwik to flush the system A nitrogen flush is required after N flushing any system with Qwik N Using QT0 (Line Set Flush Tool) Using QT0 (Line Set Flush Tool) QWIK SYSTEM FLUSH N Using QT0 (Line Set Flush Tool) N Using Squeeze N Nozzle-Type Tool QWIK SYSTEM FLUSH N QWIK SYSTEM FLUSH QWIK SYSTEM FLUSH N Using Squeeze Nozzle-Type Tool N N -800-866-550
Qwik Preparation for Use (Aerosols) Instructions for preparing Qwik Aerosols to Flush an Air Conditioning or Refrigeration System. A nitrogen flush is required before and after flushing with Qwik Application Bulletin Page 4 of 7 INSTRUCTIONS: Twist Can Access Valve [p/n QT 05] (clockwise) onto threaded tip of Qwik aerosol container. Attach hose to threaded flare fitting on Can Access Valve. Place the other end of the hose on the flare fitting at the point of injection. If no flare fitting is available at the point of injection, either use Line Set Flush Tool shown in image # [p/n QT 0] or braze a flare fitting to the piping at the point of injection. 0x Oil 6x 5x Moisture Acid Removal* 0x Oil 6x 5x Moisture Acid Removal* 4 5 If you used a Line Set Flush Tool, place it in the line set at the point of injection as shown in image #4. Making sure to hold the Qwik System Flush upside down during the flushing procedure, twist the knob of the Can Access Valve clockwise to release Qwik, twist the knob counter-clockwise to stop releasing Qwik. 4 5-800-866-550
Product Application Application Bulletin Page 5 of 7 Qwik is used in the same manner as R- except that Qwik-SF (Aerosol-Type) requires the use of an aerosol can access valve (shown at right). Mainstream Engineering s Qwik-SF Can Access Valve, [p/n QT05}, should be available at the location where you purchased Qwik-SF. If you have used another brand of access valve (i.e., NuCalgon s 400-99) in the past, then your access valve injection tool should be compatible with Qwik-SF. Qwik is most commonly used to clean residual contamination after a compressor burnout or any time you install new system components with a previously used line set. The instructions that follow describe using Qwik-SF in a proper compressor burnout/changeout procedure but are also applicable to any other Qwik-SF use, such as conversion of HCFC refrigeration components to HFC refrigeration components. When a compressor burns out, highly acidic oil is formed. Although the majority of this oil remains in the compressor, some oil is always present in the plumbing and remaining components of the system. If you are changing the entire system, including any piping between components in a split system, then there are no issues. However, if you are not replacing the piping between the components or other parts of the system, then perform the following steps:. Recover any refrigerant in the system.. Open the system and cut out the following components: yfilter-drier(s), yexpansion Valve(s), ycompressor(s). In a burnout / changeout, the filterdrier and compressor would need to be replaced anyway.. Place a waste container where both nitrogen and flush carrying waste will be exiting the system (see Required Equipment #5, page )....continued on page 5-800-866-550
Product Application...continued from page 5 4. Connect the nitrogen gas supply (see Required Equipment #6, page ) to a flare fitting (see equipment required #4, page 4) and perform a nitrogen purge at each area that you intend to flush. Let the nitrogen flow for at least 5 minutes or longer if debris continues to exit. 5. The ideal use for the nitrogen is to physically blow as much contaminated oil out of the system that you can. Use your judgement to open the system anywhere you expect oil is trapped, and then use the nitrogen to blow this oil and other debris from the system. Never purge through an expansion device (capillary tube, orifice plate, TXV, etc.) as this will likely clog the device. 6. Next, use Qwik to clean wherever you used nitrogen as a purge. Once again, if it is practical, the best method for cleaning piping or system components is to replace all the piping and system components. However, if full replacement is impractical, it must be cleaned by something more effective than nitrogen. A nitrogen purge is not capable Qwik should never be used in a compressor, expansion device, or filter/drier. Application Bulletin Page 6 of 7 of removing all of the contaminated oil from the inside surface of a line set and should only be the beginning and end of a thorough cleaning process. 7. After using nitrogen to purge the system, the most effective way to remove the remaining residual oil from the pipe lines is to use Mainstream s Qwik (see page ). Remember that it is still necessary to perform a nitrogen purge before and after using Qwik-SF. The Qwik solvent has excellent absorption capacity, (see test results at www.qwik. com) therefore, a relatively small amount of Qwik is needed. The more contamination that you remove with a nitrogen purge before, the less Qwik will be wasted removing contamination that does not require a solvent. Nitrogen is much less expensive than any flushing solvent and should be used liberally in comparison. 8. Repeat a nitrogen purge on all areas where Qwik was introduced into the line set. Never exceed 00 psig. When you purge these...continued on page 7-800-866-550
Product Application...continued from page 6 Application Bulletin Page 7 of 7 areas, you will see the solvent exiting the line as a liquid. Continue purging the line for an additional minute after you no longer see Qwik exiting the system. 9. A flushing solvent cannot be used for components such as the compressor, filter/drier, or expansion device. Always remove filter-driers when performing a flush, and never try to flush through expansion devices. Once you have cleaned or replaced as much of the piping and components in the system as possible, continue to step 0. 0. Connect the new components, installing BOTH a new liquid-line filter/drier and a new suction line filter/drier into the system. The purpose of the suction line drier is to catch residual acidic oil remaining in the system before it can enter the suction line of the compressor and contaminate the compressor oil, leading to premature compressor failure.. Leak test, evacuate and charge the system with refrigerant.. As an option to further assure all acid and moisture has been removed, use QwikInjector to introduce QwikShot (acid treatment) into the operating system. One bottle will treat up to a 5-ton system.. Allow the system to operate for a minimum of 5 minutes, and then use QwikCheck to test for acid. If acid is detected, wait an additional 0 minutes and retest for acid. If acid is still detected, then install new filter/ driers again as discussed in step 0 and repeat steps -. Qwik and Qwik-SF are registered trademarks of, Rockledge, Fla. 955, () 6-550 U.S. Patent Pending. All QwikProducts are made in the USA PROUDLY MADE IN THE U.S.A. -800-866-550