ILS Tower Design from a Static and Frangibility Perspective. Europoles GmbH & Co KG, Germany Helmut Lieb, R&D

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Transcription:

ILS Tower Design from a Static and Frangibility Perspective Europoles GmbH & Co KG, Germany Helmut Lieb, R&D

Overview 1. History a) Wood panels pole b) Tapered and anti-tapered c) Export version, cylindrical without resin in the joint 2. Material investigation in fiber glass a) Fiber glass bending and shear tests IMA Dresden (institute for material research and application technology) b) Bolt capacity in fiber glass c) Influence of UV on fiber glass UV loaded fiber glass in comparison to non UV loaded fiber glass d) Influence of temperature on fiber glass together with wind e) Material behavior in respect of damping resonance on wind gusts and further frequencies f) National American Meteorological Service g) Loadcase: temperature, wind h) Design 3. References a) Guam b) Japan c) Schwäbisch Hall 4. Accidents a) Movie b) Pictures 5. Frangibility a) Report NLR b) Tests Concept Graz c) Tests V2V2, Graz d) Tests SES 6. Frangibility design ideas 7. Final Design

HISTORY

HISTORY wood panels pole

HISTORY Tapered and Anti-tapered - Guam

HISTORY - Export Version, cylindrical without resin in the joint

MATERIAL INVESTIGTION IN FIBER GLASS

Fiber Glass Bending and Shear Tests IMA Dresden (Institute for material research and application technology)

Fiber Glass Bending and Shear Tests IMA Dresden (Institute for material research and application technology)

Bolt Capacity in Fiber Glass

Bolt Capacity in Fiber Glass

Bolt Capacity in Fiber Glass

Influence UV on Fiber Glass UV loaded fiber glass in comparison to non UV loaded fiber glass

Influence UV on Fiber Glass UV loaded fiber glass in comparison to non UV loaded fiber glass

Influence UV on Fiber Glass UV loaded fiber glass in comparison to non UV loaded fiber glass

Influence UV on Fiber Glass UV loaded fiber glass in comparison to non UV loaded fiber glass

Influence UV on Fiber Glass UV loaded fiber glass in comparison to non UV loaded fiber glass

Influence Of Temperature on Fiber Glass

Influence Of Temperature on Fiber Glass

Material Behavior in Respect of Damping Resonance on wind gusts and further frequencies

Material Behavior in Respect of Damping Resonance on wind gusts and further frequencies

NATIONAL AMERICAN METEOROLOGICAL SERVICE Mainly 3-hourly readings of temperature and wind speed of the official station of the Oklahoma National American Meteorological Service of the time series from 1986 to 2008 and Mostly 6-hourly readings of temperature and wind speed of the official station of the Wichita Falls American national weather service of the time series 1988-2008

Loadcase: Temperature and Wind

Loadcase: Temperature and Wind

DESIGN

DESIGN

DESIGN

REFERENCES

REFERENCES - Guam

REFERENCES - Guam

REFERENCES - Japan

REFERENCES - Japan

REFERENCES Schwäbisch Hall

REFERENCES Schwäbisch Hall

ACCIDENTS

ACCIDENTS - movie

FRANGIBILITY

FRANGIBILITY Report NLR, 2003

FRANGIBILITY Tests München, 2008 - movie

FRANGIBILITY Tests Leibheim (Concept Graz), 2010 - movie

V01 V03 V02 FRANGIBILITY Tests Graz (Virt. Vehicle Graz) GFK3 comparison crash behavior 0 ms 30 ms 80 ms 120 ms Ansicht von oben

V01 V03 V02 FRANGIBILITY Tests Graz (Virt. Vehicle Graz) CGB - comparison crash behavior 0 ms 30 ms 50 ms 120 ms Ansicht von oben

FRANGIBILITY - Tests August 2015 - movie

FRANGIBILITY DESIGN IDEAS

FRANGIBILITY DESIGN IDEAS

FRANGIBILITY DESIGN IDEAS

FRANGIBILITY DESIGN IDEAS

FRANGIBILITY DESIGN IDEAS

FINAL DESIGN

FINAL DESIGN - Safety factors along general standard conditions Basic combinations Exceptional design situations Strength Overall stability Local stability Compounds Strength Local stability Overall stability Compounds Fiber composites machined Fiber composites manually crafted Thermoplastics on train Thermoplastics pressure 1,2 1,4 1,2 1,5 1,0 1,2 1,0 1,2 1,5 2,0 1,4 2,0 1,25 1,7 1,25 1,7 1,5* 1,25 1,2* 1,4 1,2 1,4 1,0 1,2 1,0 1,0 Foam on thrust 1,5 1,7 1,2 1,7 Foam on pressure 1,2 1,4 1,2 1,4

FINAL DESIGN - Design proposal based on general standard and tests Detecting the operating conditions (calculative reduction) - Duration of exposure For the pole longitudinal the influence factor A1 is: A 1 E = 1,4 for the modulus of elasticity and A 1 f = 2,4 for resistance For the pole tranverse the influence factor A1 is: A 1 E = 3,0 for the modulus of elasticity and A 1 f = 2,4 for resistance - Media influence For both directions the influence factor A2 is: A 2 E = A 2 f = 1,2 for modulus of elasticity and resistance - Temperature effect For the pole longitudinal the influence factor A3 is: A 3 E = 1,6 for the modulus of elasticity at operating temperatures 80 C A 3 E = 1,2 for the modulus of elasticity at operating temperatures 40 C A 3 f = 1,6 for resistance For the pole tranverse the influence factor A3 is: A 3 E = 1,8 for the modulus of elasticity and A 3 f = 1,1 for resistance Basic combination Exceptional design situations strength local stability overall stability strength local stability overall stability 1,2 1,4 1,2 1,0 1,2 1,0

FINAL DESIGN - Design proposal for wind speeds

THANK YOU 57