FRITZ HAUG AG INDUSTRIESTRASSE 6 9015 ST.GALLEN SWITZERLAND TEL ++41 71 313 99 55 FAX ++41 71 313 99 50 info@haug.ch www.haug.ch Page 1
HAUG HISTORY 1896 Foundation of HAUG in St. Gallen 1928 Production of the 1 st compressor 1953 Production of the 1 st oil-free compressor 1968 First oil-less piston compressor world-wide 1973 First oil-less piston compressor with 11 kw 1978 Production of 1 st gas-compressor for helium 1989 First gas-compressor with magnetic coupling world-wide Page 2
ABOUT HAUG Family owned company Share capital CHF 900 000 Turnover 7.3 Mio CHF Export share 59% Employees 35 Headquarter in Switzerland, St. Gallen Own subsidiaries in Berne and Frankfurt Page 3
UNIQUE COMPETENCES Oil-less piston compressors air and gas service high reliability at severe conditions Customized solutions modular design of 2 to 4 cylinders 1- to 4-stages Gas-tight with magnetic coupling no leakage no wear for explosive, toxic or expensive gases Page 4
SPECIFIC ADVANTAGES Advantages of oil-less operation no oil in the system for low or high temperatures (-30 C to +45 C) very reliable also after long standstills (cold-start) Advantages of short-stroke design compact and light no foundation required little vibrations low noise level low piston speed (1.0 to 2.5 m/s) Advantages from the HAUG experience oil-less experience since 1968 30 000 compressors world-wide in operation own design of sensitive parts Page 5
ADVANTAGES OF MAGNETIC COUPLING Static sealing between inner and outer magnet absolute gas-tight (< 0.001 mbar l/s) also at high suction pressures (10 bar) Driven by permanent magnets contact free no wear Overload-protection coupling breaks through at overload no damage at the compressor Page 6
HAUG COMPRESSOR RANGE Air Compressors Gas Compressors Flow rate without suction pressure m3/h Flow rate without suction pressure m3/h SO or BO TO TEG & TED MOPG TF MOP SOG TOG & TOD Page 7
BUSINESS AREAS AIR COMPRESSORS Hospitals Laboratory & Research Pharmacy Electronic Food & Beverage GAS COMPRESSORS Process Industry Supply of technical Gases (Nitrogen, Hydrogen or Oxygen) Gas Recovery (Argon, Helium, SF 6, CO 2, Natural Gas ) Biogas circulation and recovery Page 8
OVERVIEW APPLICATIONS APPLICATIONS 9 13 Hospitals 14 17 Electronic 18 21 Water Systems 22 26 CO 2 in Pharmacy, Food & Beverage 27 29 Recovery of Helium, Nitrogen & Argon 30 35 Process Applications 36 40 Biogas compression in sewage plants 41 45 Gas on-site production 46 49 Natural Gas compression 50 54 Compression of refrigerants Page 9
LISTED CUSTOMERS ABB 16 AIR LIQUIDE 43, 46 AIR PRODUCTS 43 ALSTOM 16, 20 AMD 16 AXIMA 32 BASF 44 BIRAL 20 BKW 20 BOC 43, 46 BOSCH 16 BORSIG 32 BORSODCHEM 32, 34 CALORIC 43 CAMBRIDGE UNIVERSITY 52 CLARIANT 32, 36 CERN 16, 52, 53, 55 EMS CHEMIE 32 EON 49 ETH ZURICH 52 FAS 16 FORSCHUNGSZENTR. JÜLICH 52 HÄNY 20 IPSA 43 KSB 20, 23 LB LOGISTIK 20 LINDE 32, 43 LONZA 32, 43 MAN TURBO 20 MESSER 43 METROHM 16 NUCLEAR SCIENCE CENTER 30, 52 OPEL 31 PAN GAS 43 PILATUS AIRCRAFT 45 PSI 16 REINHARDT MICROTECH 16 SEWAGE AU 40 SIEMENS 16 SISECAM 43 SOLVAY 32, 43 ST MICROELECTRONIQUE 16 SULZER METCO 50 TECNIMONT 32, 33 TECHNIP 32, 43 TIWAG 20 UHDE 32, 43 VARIAN 16 VA TECH 20, 32, 43 ZF 31 Page 10
COMPRESSED AIR IN HOSPITALS APPLICATIONS breathing air pneumatic energy of tools in the operation theatre INSTALLATIONS in the majority of the Swiss hospitals in Austria, Germany, Hungary, Israel, Portugal a few all over in the world Page 11
COMPRESSED AIR IN HOSPITALS no oil contamination dry-running very reliable operation low operation temperatures energy saving no idle run compact design computer based electric control sound enclosure air- or water-cooled TOC air compressor Page 12
COMPRESSED AIR IN HOSPITALS Air compressors type TOC in the hospital of Bregenz in Austria. Page 13
COMPRESSED AIR IN HOSPITALS Compressed air treatment with two lines of adsorption dryers. Page 14
COMPRESSED AIR IN HOSPITALS Compressed air treatment Page 15
COMPRESSED AIR IN THE ELECTRONIC APPLICATIONS in the production (pressure 8 to 10 bar) for pressure test (20 to 60 bar) INSTALLATIONS ABB ALSTOM AMD BOSCH FAS CERN METROHM PSI REINHARDT MICROTECH ST MICROELECTRONIQUE SIEMENS VARIAN Page 16
COMPRESSED AIR IN THE ELECTRONIC no oil contamination dry-running very reliable operation low operation temperatures energy saving no idle run compact design booster versions TF air compressor air- or water-cooled Page 17
COMPRESSED AIR IN THE ELECTRONIC Air compressor type MOP, 3-stages, 100 m3/h at 63 bar, at BOSCH in Germany Page 18
COMPRESSED AIR IN THE ELECTRONIC Stainless steel piping instruments and coolers are on a separate frame. Page 19
COMPRESSED AIR IN WATER SYSTEMS APPLICATIONS drinking water systems back pressure in surge vessels to protect water pumps pneumatic energy in water power stations INSTALLATIONS ALSTOM BKW BIRAL HÄNY KSB LB-LOGISTIK MAN-TURBO TIWAG VA-TECH Page 20
COMPRESSED AIR IN WATER SYSTEMS no oil contamination dry-running very reliable operation no idle run compact design discharge pressure up to 80 bar air- or water-cooled TOC air compressor Page 21
COMPRESSED AIR IN WATER SYSTEMS Air compressor unit type TO, hook up installation, closed cooling water circuit Page 22
COMPRESSED AIR IN WATER SYSTEMS Installation in a water supply system in Saudi-Arabia, of KSB in Germany Page 23
CO 2 IN THE PHARMACY, FOOD & BEVERAGE APPLICATIONS extracting of aromas or oils in the food & pharma industry inert gas in the food industry cooling and sparkling gas in beverages CUSTOMERS Pharmaceutical Industry Beverage Industry OEM customers (recovery of CO 2 ) Page 24
CO 2 IN THE PHARMACY, FOOD & BEVERAGE no oil contamination dry-running very reliable operation energy saving compact design stainless steel piping suction pressure up to 10 bar TOG CO 2 compressor discharge pressure up to 80 bar air- or water-cooled Page 25
RECOVERY OF CO 2 FROM UNDERGROUND Hot water and electric energy is used at the hot spring. Page 26
RECOVERY OF CO 2 FROM UNDERGROUND Hot water and carbon dioxide is recovered from underground in Eastern Austria. Page 27
RECOVERY OF CO 2 FROM UNDERGROUND Per day 30 000 kg pure CO 2 are recovered and used for beverages. Page 28
RECOVERY OF HELIUM, NITROGEN OR ARGON APPLICATIONS pressure-leak-test with helium inert gas atmosphere at metal heat-treatment inert gas atmosphere at spray-coating CUSTOMERS OEM suppliers of pressure test equipment OEM suppliers of heat treatment plants Gas recovery at End-Users Page 29
RECOVERY OF HELIUM, NITROGEN OR ARGON no oil contamination dry-running gas-tight with magnetic coupling very reliable operation compact design suction pressure up to 10 bar TOG helium compressor NUCLEAR SCIENCE India discharge pressure up to 80 bar air- or water-cooled Page 30
HELIUM RECOVERY AT HEAT TREATMENT Helium recovery at the metal heat treatment plant by OPEL and ZF. Page 31
GAS COMPRESSORS IN PROCESS APPLICATIONS APPLICATIONS process inertness with nitrogen process waste gas treatment synthesis gas compression instrument air supply air booster compression for an auxiliary service filter cleaning with gas back-flow INSTALLATIONS AXIMA BORSIG BORSODCHEM CLARIANT EMS-CHEMIE LINDE LONZA SOLVAY TECHNIP TECNIMONT UHDE VA-TECH Page 32
GAS COMPRESSORS IN PROCESS APPLICATIONS no oil contamination dry-running very reliable operation compact design air- or water-cooled ATEX design gas-tight with magnetic coupling TEG syntheses gas TECNIMONT Italy Page 33
GAS COMPRESSORS IN PROCESS APPLICATIONS Compressors, type MOPG, in a PVC production plant of BORSODCHEM in Hungary. Oil-free gas compressors, belt driven, with crosshead design and water cooling Page 34
GAS COMPRESSORS IN PROCESS APPLICATIONS 200 m3/h of 90% nitrogen and 10% vinyl chloride is compressed from 1 to 8 bar (abs). Page 35
GAS COMPRESSORS IN PROCESS APPLICATIONS Process exhaust gas cleaning at CLARIANT in Basel; process gas is compressed to condensate the Butane in a cooler; end-cleaning with gas-membrane. Page 36
GAS COMPRESSORS IN PROCESS APPLICATIONS Two compressors, type TOG with magnetic coupling, compress each 240 m3/h Nitrogen with Butan and Toluol contaminations from atmosphere to 3 bar. Page 37
BIOGAS COMPRESSION IN SEWAGE PLANTS APPLICATIONS Circulation of Biogas to press into the fermenter Compressing of Biogas to use as gas-motor-fuel CUSTOMERS Sewage operators Contractors Gas-Industry Page 38
BIOGAS COMPRESSION IN SEWAGE PLANTS no oil contamination dry-running no idle run very reliable operation compact design TOD gas compressor LINDE air- or water-cooled ATEX design gas-tight with magnetic coupling Page 39
BIOGAS COMPRESSION IN SEWAGE PLANTS Gas compressors, installed in containers, on the top of the fermenter at sewage plant Au in Eastern Switzerland. Page 40
BIOGAS COMPRESSION IN SEWAGE PLANTS 200 m3/h biogas are compressed from atmosphere to 2 bar to press into the fermenter. Page 41
BIOGAS COMPRESSION IN SEWAGE PLANTS Biogas is stored with compressors to use it in gas-engines for the production of electricity. Page 42
GAS ON-SITE PRODUCTION APPLICATIONS Production of Nitrogen and Oxygen with PSA or VSA units NITROGEN: inert gas, laser-cutting machines, wine production, fire protection, metal heat treatment OXYGEN: medicine, combustion gas, glass production, fish breeding HYDROGEN: fuel gas, fuel-cell, metal industry, food industry INSTALLATIONS AIR PRODUCTS IPSA PAN GAS UHDE AIR LIQUIDE LINDE SISECAM VA-TECH BOC LONZA SOLVAY CALORIC MESSER TECHNIP Page 43
GAS ON-SITE PRODUCTION no oil contamination dry-running very reliable operation compact design air- or water-cooled MOP nitrogen compressor BASF Germany gas-tight with magnetic coupling Page 44
GAS ON-SITE PRODUCTION Nitrogen production with PSA, single-stage gas-compressor type TEG, 40 m3/h from 6 to 24 bar, aircraft-industry PILATUS Stans. Page 45
GAS ON-SITE PRODUCTION PSA plant for on-site oxygen production used in gold-mines, BOC and AIR LIQUIDE in Australia. Page 46
GAS ON-SITE PRODUCTION TOG compressor with magnetic coupling, air-cooled, compression of 50 to 100 m3/h oxygen from 3 to 8 bar. Page 47
NATURAL GAS COMPRESSION APPLICATIONS Recovery of leakage-gas from packing and mechanical sealing at large piston or turbo compressors in natural gas stations Booster of natural gas for example for plasma spray-coating CUSTOMERS Gas Industry Contractors Plasma Spray-Coating Operators Page 48
NATURAL GAS COMPRESSION no oil contamination dry-running no idle run very reliable operation compact design air- or water-cooled ATEX design TOG natural gas compressor EON Germany gas-tight with magnetic coupling Page 49
NATURAL GAS COMPRESSION Natural gas is used in a plasma spray-coating machines of SULZER METCO. Page 50
NATURAL GAS COMPRESSION TEG gas compressor with magnetic coupling compresses 30 m3/h natural gas from local network-pressure at 3 bar up to 15 bar. Page 51
COMPRESSION OF REFRIGERANTS APPLICATIONS Cooling gas in the research industry Closed oil-free circuits with Helium, SF 6, C 3 F 8 Compression of natural refrigerants (Ammonia, Carbon Dioxide) CUSTOMERS CERN (GENEVA) ETH (ZÜRICH) CAMBRIDGE UNIVERSITY FORSCHUNGSZENTRUM JÜLICH FORSCHUNGSZENTRUM KARLSRUHE NUCLEAR SCIENCE INDIA Page 52
COMPRESSION OF REFRIGERANTS TOG gas compressor CERN Geneva no oil contamination dry-running very reliable operation compact design air- or water-cooled gas-tight with magnetic coupling Page 53
COMPRESSION OF REFRIGERANTS Cooling with C 3 F 8 at the ATLAS nuclear accelerator at CERN in Geneva. Page 54
COMPRESSION OF REFRIGERANTS Test room for the expansion cooling with refrigerants. Page 55
COMPRESSION OF REFRIGERANTS TOG compressor with magnetic coupling, 120 m3/h C 3 F 8 gas compressed from 1 to 17 bar (abs), provided for expansion cooling. Page 56