USE AND ASSEMBLY INSTRUCTIONS Model: HSQ-A213S; HSQ-B213S; HSQ-A214S; HSQ-B214S; HSQ-A215S; HSQ-B215S; HSQ-A216S; HSQ-B216S HSQ-A213S HSQ-A214S HSQ-A215S HSQ-A216S FOR OUTDOOR USE ONLY PLEASE READ INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY RETAIN THIS MANUAL FOR FUTURE REFERENCE 1
Technical Information Model no TOTAL HEAT INPUT:(Hs) (Qn) GAS CATEGORY: TYPES OF GAS: GAS PRESSURE: HSQ-A213S; HSQ-B213S 11.9kW (865g/h) 11.9kW(865g/h) for Gas Categories For Gas Category I3B/P (50) I3+ (28-30/37), I3B/P (30) I3B/P (50) I3+ (28-30/37) I3B/P (30) LPG Gas Mixtures Butane/ Propane LPG Gas Mixtures 50 mbar 28-30/37mbar 30mbar INJECTOR SIZE: Ø0.75 mm main burners Ø0.84 mm side burners Ø0.816mm main burners Ø0.912 mm side burners Model no TOTAL HEAT INPUT:(Hs) (Qn) GAS CATEGORY: TYPES OF GAS: GAS PRESSURE: HSQ-A214S; HSQ-B214S 14.7kW (1069g/h) 14.7kW(1069g/h) for Gas Categories For Gas Category I3B/P (50) I3+ (28-30/37), I3B/P (30) I3B/P (50) I3+ (28-30/37) I3B/P (30) LPG Gas Mixtures Butane/ Propane LPG Gas Mixtures 50 mbar 28-30/37mbar 30mbar INJECTOR SIZE: Ø0.75 mm main burners Ø0.84 mm side burners Ø0.816mm main burners Ø0.912 mm side burners Model no TOTAL HEAT INPUT:(Hs) (Qn) GAS CATEGORY: TYPES OF GAS: GAS PRESSURE:: HSQ-A215S; HSQ-B215S 21.8kW (1586g/h) 11.9kW(1586g/h) for Gas Categories For Gas Category I3B/P (50) I3+ (28-30/37), I3B/P (30) I3B/P (50) I3+ (28-30/37) I3B/P (30) LPG Gas Mixtures Butane/ Propane LPG Gas Mixtures 50 mbar 28-30/37mbar 30mbar INJECTOR SIZE: Ø0.75 mm main burners Ø0.84 mm side burners Ø0.816mm main burners Ø0.912 mm side burner 2
Ø0.89 mm back burners Ø1.02 mm back burners Model no TOTAL HEAT INPUT:(Hs) (Qn) GAS CATEGORY: TYPES OF GAS: GAS PRESSURE: HSQ-A216S; HSQ-B216S 24.6kW (1790g/h) 24.6kW(1790g/h) for Gas Categories For Gas Category I3B/P (50) I3+ (28-30/37), I3B/P (30) I3B/P (50) I3+ (28-30/37) I3B/P (30) LPG Gas Mixtures Butane/ Propane LPG Gas Mixtures 50 mbar 28-30/37mbar 30mbar INJECTOR SIZE: Ø0.75 mm main burners Ø0.84 mm side burners Ø0.89 mm back burners Ø0.816mm main burners Ø0.912 mm side burners Ø1.02 mm back burners IMPORTANT INFORMATION Please read these instructions carefully before assembly and use. Retain these instructions for future reference. For outdoors use only-do not use indoors. Do not put some flammable things on surface and within The gas pressure is not able to support the main stoves and the side stoves to be used at the same time. For use with LPG bottled gas only. LPG gas cylinders must not be stored or used in the horizontal position. A leak would be very serious and liquid could enter the gas line. When igniting barbecue open its hood before lighting. Do not move the barbecue while alight; The hood handle can become very hot. Grip only the center of the handle. Use of a cooking glove is advised. Use caution when opening the hood, as hot steam inside is released upon opening. Parts of this barbecue become very hot-care must be taken when children, elderly people, and animals are present. Always turn off the gas bottle when the barbecue is not in use. Never cover a barbecue until it has completely cooled. Leak test annually, and whenever the gas bottle is removed or replaced. Flexible tube should be changed when the national conditions require it. Do not obstruct the ventilation openings of the compartment. Parts sealed by the manufacturer or his agent must not be altered by the user. Any modification of the appliance may be dangerous. 3
If you have any queries regarding these instructions, contact your local dealer. WARNING Hazardous fire or explosion may result if instructions are ignored It is the consumer s responsibility to see that the barbecue is properly assembled, installed, and taken care of. Failure to follow instructions in this manual could result in bodily injury and/or property damage. FOR YOUR SAFETY IF YOU SMELL GAS: 1. Turn off gas supply at bottle. 2. Extinguish all naked flames; do not operate any electrical appliances. 3. Ventilate the area. 4. Check for leaks as detailed in this manual. 5. If odour persists, contact your dealer or gas supplier immediately. PRECAUTIONS: 1. Leak test all connections after each tank refill. 2. Never check for leaks with a match or open flame. 3. Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. 4. Any LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. Assembly WARNING: Whilst every effort has made in manufacture of your barbecue to remove any sharp edge, you should handle all components with care to avoid accidental injury. Tools required: Either a Philips crosshead or flat-bladed screwdriver and either a spanner (we have supplied a multifunction spanner) or a pair pliers. Please read all instructions thoroughly before proceeding. Find a large, clean area in which to assemble your trolley barbecue. Please refer to the parts list and assembly diagram as necessary. Assembly of the barbecue involves many large components; it is advisable to have two people assemble the unit. NOTICE: Make sure all the plastic protection is removed before assembling! Install step:(based on model HSQ-A214S, assembly for other models is the same.) 4
M6x12 2 10PCS Expanded view: (Based on model HSQ-A214S, assembly for other models is the same.) 5
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M6X12X7 PCS M6X12X2 PCS M6X40X4 PCS M6X7 PCS M6X60X8 PCS M6X4 PCS M6X12X4 PCS M6X40X2 PCS M6X2 PCS M6X12X4 PCS M6X40X2 PCS M6X2 PCS 8
IMPORTANT: Read the following instructions carefully and be sure your barbecue is properly installed, assembled and cared for. Failure to follow these instructions may result in serious bodily injury and/or property damage. If you have any questions concerning assembly or operation, consult your dealer or LPG Gas Company. Do not put any cylinder under the barbecue shelves or inside the trolley housing. Any LPG cylinder not attached to the BBQ for use should be stored outdoors and well away from the appliance. * The maximum loading weight for the side shelves is 20pounds (9kgs). * The maximum diameter for the pan used on the side burner is 260mm. * Always maintain 915mm minimum clearance to combustible materials at the rear and sides of the product. * Do not use this BBQ under overhead combustible surfaces. GAS AND REGULATOR Caution: This appliance is only suitable for use with low-pressure butane, propane or LPG mixture gas and fitted with the appropriate low-pressure regulator via a flexible hose. The barbecue is set to operate A: * 28mbar regulator with butane gas. * 37mbar regulator with propane gas * 30mbar regulator with LPG mixture Warning: In this operation condition, injector size shall be compliance with the specified size in Injector size of technical information of this manual. OR B: * 50mbar regulator with LPG mixture Warning: In this operation condition, injector size shall be compliance with the specified size in Injector size of technical information of this manual. Note: the figures on the injector are representing size of the injector. You must have the proper regulator and bottle in order for the barbecue to operate safely and efficiently. Use of an incorrect or faulty regulator is dangerous and will invalidate any warranty. Please consult your local gas dealer for the most suitable gas bottles and regulators. INSTALLATION Selecting a location This barbecue is for outdoor use only and should be placed in a well-ventilated area. Take care to ensure that it is not placed under any combustible surface. The sides of the barbecue should NEVER be closer than 1 metre from any combustible surface. Keep this barbecue away from any flammable materials! Precautions Do not obstruct any ventilation openings in the barbecue body. Position the gas supply bottle on level ground next to the barbecue and safely away from any source of heat. Should you need to change the gas bottle, confirm that the barbecue is switched off, and that there are no sources of ignition (cigarettes, open flame, sparks, etc.) near. Before proceeding, inspect the gas hose to ensure it is free of any twisting or tension. The hose should hang freely with no bends, folds, or kinks that could obstruct free flow of gas. Apart from the connection point, no part of the hose should touch any hot barbecue parts. Always inspect the hose for use with LPG and meet the national standards for the country of use. 9
The length of the hose hall should not exceed 1.5m. FIXING THE REGULATOR TO THE GAS BOTTLE Confirm all barbecue control knobs are in the off position. Connect the regulator to the gas bottle according to your regulator and bottle dealer s instructions. Leak testing (to be performed in a well-ventilated area). Confirm all barbecue control knobs are in the off position. Open the gas control valve on the bottle or regulator. Check for leaks by brushing a solution of 1/2 water and 1/2 soap over all gas system joints, including all valve connections, hose connections and regulator connections. NEVER USE AN OPEN FLAME to test for leaks at anytime. If bubbles form over any of the joints, there is a leak. Turn off the gas supply and retighten all joints. Repeat test. If bubbles form again, do not use the barbecue. Please contact your local dealer for assistance. Leak test annually, and whenever the gas bottle is removed or replaced. OPERATION Warnings Before proceeding, make certain that you understand the IMPORTANT INFORMATION section of this manual. Full coverage of plates on the cooking area will cause excessive build-up of heat and damage the barbecue. Preparation before cooking To prevent foods from sticking to the cooking grill, please use a long handled brush to apply a light coat of cooking or vegetable oil before each barbecuing session. (Note: when cooking for first time, paint colours may change slightly as a result. This is normal and should be expected.) please put some water in the tray of oil Lighting the barbecue IGNITION: Battery operated multi shot ignition unit (1pc AA Battery) 1. Open the barbecue hood. 2. Ensure all knobs are in the OFF position. Open the gas control valve on the gas bottle or regulator. 3. Open the gas control valve at the cylinder. 4.From OFF position, push down the front left control knob and keep pressing whilst turning anti-clockwise to the HIGH position and pressing the ignition button (a clicking sound is heard), this will light the left hand burner. 5. If burner fails to light, turn to OFF position and wait five minutes. Then begin again step 4. If the burner still fails to light after several attempts, try the manual ignition procedure below. 6. When the left hand burner is lit any of the remaining burners can be lit by repeating operation 4 and 5. 7. After use, turn all control knobs to the OFF position and turn off the gas control valve at the cylinder. 8. After ignition, the burner should be burned at the HIGH position for 3-5 minutes in order to preheat the barbecue. This process should be done before every cooking session. The hood should be open during preheating. CONVENTIONAL IGNITION: 1. Open the gas control valve at the cylinder. 2. Insert lit match through the match lighting hole on the left side of the barbecue body and place near the left burner. 3. Push and turn the control knob anti-clockwise to the HIGH position. 10
4. If the burner fails to light after 5 seconds, turn to OFF position and wait five minutes. Then begin again from step 2.If the burner still fails to light after several attempts, go to step 6, and call your local dealer for service. 5. After successfully lighting the first burner, turn next control knob to the high position. The gas will ignite from lit burner on left. Follow the same procedure for each successive burner. Ensure burner is lit before opening control valve on next burner. Light the remaining burners from left to right. 6. After use, turn all control knobs to the OFF position and turn off the gas control valve at the cylinder. NOTE: if the flame of the burner is yellow colored, adjust the aeration screw located on the neck of the burner. The burner flame should be blue: blue colored flames are confirmation that the burner is burning properly. Turning the screw anti-clockwise will increase the amount of blue, and clockwise the amount of yellow. DO NOT ALLOW YOUR BARBECUE TO OVERHEAT. End of cooking session After each cooking session, turn the barbecue burners to the HIGH position and burn for 5 minutes. This procedure will burn off cooking residue, thus making cleaning easier; make sure the hood is open during this process. Turning off you barbecue When you have finished using your barbecue, turn all the control valves fully clockwise to the OFF position, and then switch off the gas at the bottle. Wait until the barbecue is sufficiently cool before closing its hood. CARE AND MAINTENANCE Regularly clean your barbecue between uses and especially after extended periods of storage. Ensure the barbecue and its components are sufficiently cool before cleaning. Never douse the barbecue with water when its surfaces are hot. Never handle hot parts with unprotected hands. In order to extend the life and maintain the condition of your barbecue, we strongly recommend that the unit be covered when left outside for any length oft time, especially during the winter months. Cooking grill Clean with hot soapy water. To remove any food residue, use a mild cream cleaner on a non-abrasive pad. Rinse well and dry thoroughly. Burner maintenance In normal usage, burning off the residue after cooking will keep the burner clean. The burner should be removed and cleaned annually, or whenever heavy build-up is found, to ensure that there are no signs of blockage (debris, insects) in either the burner portholes or the venture tubes. Use a pipe cleaner to clear obstructions. A wire brush can be used to remove corrosion from the burner surfaces. When refitting the burner, be careful to check that venture tubes of the burner fit over the valve outlets. Barbecue body Regularly remove excess grease of fat from the barbecue body with a soft plastic of wooden scraper. It is not necessary to remove all the grease from the body. If you need to clean fully, use hot soapy water and a cloth, or nylon-bristled brush only. Remove cooking surfaces and burners before full cleaning. 11
Do not immerse the gas controls or manifold in water. Check burner operation after carefully refitting into body. Immerse the gas controls or manifold in water. Check burner operation after carefully refitting into body. Fixings Annual checking and tightening of metal fixing is recommended. Storage Store your barbecue in a cool dry place. Cover the burners with aluminum foil in order to prevent insects or other debris from collecting in burner holes. If the barbecue is to be stored indoors, the gas bottle must be disconnected and left outside. The gas bottle should always be stored outside, in a dry, well-ventilated area, away from any sources of heat or ignition. Do not let children tamper with the bottle. TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Burners will not light using the ignition system Burner will not light with a match Low flame or flashback (fire in burner tube-a hissing or roaring noise may be heard) 1.LPG gas cylinder is empty 2.faulty regulator 3.obstructions in burner 4.obstructions in gas jets or gas hose 5. electrode wire loose or disconnected on electrode or ignition unit 6.electrode or ire is damaged faulty pushbutton igniter 1.LPG gas cylinder is empty 2.Faulty regulator 3.Obstructions in burner 4.Obstructions in gas jets or gas hose 1.LPG gas cylinder too small 2.Obstructions in burner 3.Obstructions in gas jets or gas hose 4.Windy conditions 1.replace with full cylinder 2.have regulator checked or replace 3.clean burner 4.clean jets and gas hose 5.reconnect wire 6.change electrode and wire change igniter 1.Replace with full cylinder 2.Have regulator checked or replace 3.Clean burner 4.Clean jets and gas hose 1.Use larger cylinder 2.Clean burner 3.Clean jets and gas hose 4.Use BBQ in a more sheltered position 12