(OBPL: Out of Band Protection Layer) Ryuji Onishi, Rikimaru Sakamoto, Noriaki Fujitani, Takafumi Endo, Bang-ching Ho

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The Novel Top-Coat Material for RLS Trade-off reduction in EUVL (: Out of Band Protection Layer) Ryuji Onishi, Rikimaru Sakamoto, Noriaki Fujitani, Takafumi Endo, Bang-ching Ho Semiconductor Materials Research Depertment, Electronic Materials Research Laboratories, Nissan Chemical Industries, LTD 1

Introduction Requirement characteristic of EUV resist LWR (> 1.5nm) Micro bridge Resolution (> 20nm) Collapse + Outgassing Sensitivity (> 10mJ) There are many items to be improved in EUVL. 2

Motivation Improvement point of EUV PR Improvement of resolution and LWR Prevent of Micro bridge Prevent of Outgass from PR Enhance photo speed One of the option Top-Coat Material (: Out of Band Protection Layer) Next Page TC has capability to enhance the photo resist performance. 3

OoB (Out of Band) EUV source mix OoB spectrum OoB The peak top of OoB light is around 240nm. The target of optical performance for is having absorbance at DUV (around 240nm) range. 4

Concept of Target 1. Improvement of PR profile 2. Prevention of outgassing from PR DUV EUV : ~ 30 nm PR: ~ 50nm FTK UL: ~ 10nm FTK Characteristic of : 1. High absorption for DUV (Absorption peak is around 240nm) 2. High Transmittance for EUV (13.5nm) 3. Chemically control the resist performance 4. Prevention of outgassing from PR 5. No mixing with PR film 6. removable dissolving unit is introduced Chromophore unit or co-polymeried 5

Material Design -A -B KrF absorption unit (Chromophore) ArF absorption unit (Chromophore) Solvent and alkaline dissolving unit is designed by high OoB chromophore content and solubility unit 6

Optical Parameter for DUV light Absorption(%) vs Wavelength (nm) thickness: 30nm Absorption (%) 80 70 -A 60 -B 50 40 30 20 10 0 200 220 240 260 280 300 Wavelength (nm) Absorption peak is 220~250nm (nearly KrF) 7

Optical Parameter for EUV light Transmittance@13.5nm (%) vs FTK 100 95 -A -B T(%) @ 13.5nm 90 85 80 0 10 20 30 40 50 FTK (nm) When thickness is 30nm, transmittance for EUV light is about 90%. 8

Optical Property of FTK Transmittance 13.5nm (Simulation) Absorption 220~240nm (Measured) -A 30nm 88% 63~64% -B 30nm 89% 60~72% showed high transmittance for EUV light and high absorption for DUV light. 9

Study of PR profile control Exposure tool: EB, Pattern: 50nm hp w/o -B -B + additive A -B + additive B 49.7nm 43.2nm 49.2nm 40.8nm Low contrast Top rounding Top rounding, film loss Vertical, photo speed enhance Vertical, photo speed enhance When -B sample was coated on PR, resist contrast became worse. However, including additive (chemically control) showed enhancement of profile control and photo speed. 10

EUV exposure test additive EL DOF LWR Sensitivity w/o -B -B none Additive-A x% -B Additive-A y% 4.19 10.88 8.94 5.13 150 150 194 192 5.4 5.4 5.7 4.6 9.36 10.85 11.2 11.82 26nm hp 24nm hp showed enhancement of process margin and LWR. 11

Result of outgassing test Evaluation site Sample Outgassing amount 13~200amu (molecular / cm2) only / PR -A 7.11E+12 (RGA) Target: <5.0E+14 -B -B + additive A 1.93E+13 1.36E+13 Don t change No data NSRRC -A 8.9E+12 (PR only) 1.3E+15 2.6E+14 Improve! -B 1.8E+14 9.6E+14 Outgassing amount didn t change even if quencher was added to material can reduce outgassing from PR 12

Summary 1. The target of TC material is reducing OoB effect and enhancement for the PR performance (RLS). 2. We develop TC material for EUV lithography based on optical type. 3. material was designed to have high absorption for OoB light and high transmittance for EUV light. 4. The chemically impact of to PR was investigated with EB. Introducing additive into was effective for profile control and photo speed enhancement. 5. Result of EUV exposure, material showed improvement of process margin and LWR. 6. Outgassing amount of is within the target level. material can reduce outgassing from PR. 13