Products at a Glace Stailess steel tube systems, tube coectios, ball valves, maifolds, vessels, gaskets ad customized solutios.
Dockweiler Products QUALITIES AND SURFACES at a Glace HIGHEST STANDARDS WHEN IT COMES TO SURFACE QUALITY AND PURITY TUBES & FITTINGS Stadard, Coax ad Coectios Pharma Hoses ad Corrugated Stailess Steel Hoses Page 4 CUSTOMIZED SOLUTIONS Maifolds, Vessels, ad Custom Fittigs Page 8 Specific surfaces for secure costructios: Dockweiler has may years of experiece ad competece i the field of surface optimizatio ad fiishig. Qualities pharmaceutical idustry Qualities semicoductor idustry,0 μm 0,9 μm 0,8 μm TCC *** weldtro 0,7 μm 0,6 μm Bubbler systems Bubblers ad Accessories Page 9 COMPONENTS & VALVEs Ball Valves, Purge Tools, Gas Sticks, Presslok Page 0 bpe-direct 0,5 μm 0,4 μm fietro safetro 0,3 μm puretro 0,2 μm ultro 0, μm bright-fiish (SF**) bright-fiish (H3*) bright-fiish (H4*) aodically cleaed aodically cleaed electropolished (SF4**) electropolished (HE3*) electropolished (HE4*) bright-fiish bright-fiish aodically cleaed aodically cleaed electropolished electropolished * Hygiee grade i accordace with DIN 864 / DIN 865 / DIN 866. ** i accordace with ASME BPE. *** ot defied, Ra 0,80 µm o request Service Clearoom, Egieerig Support, EcoPurge, Cotaiers o Trailer Platforms Page DOCUMENTATION & CERTIFICATES Certified Maufacturig, WebCert, Customized Documetatio Page 2 Surface fiish bright-fiish Surface fiish aodically cleaed Surface fiish electropolished All pictures show the respective surfaces i a 380-fold magificatio. 2 3
Tubes & Fittigs DOCKWEILER STANDARD Tubes & Fittigs COAX Tubes Elbows T-pieces Reducers Caps Coax tubes Coax elbows Coax T-pieces Sleeves & termiators Purge tees Our tubes ad fittigs offer the highest stadards of surface quality ad purity, whether for the semicoductor, pharmaceutical, biotechology, photovoltaics, or other high-tech idustries. The double-wall tube system from Dockweiler, cosistig of a ier process tube ad a outer safety tube, guaratees safe trasport of explosive, toxic, ad corrosive media. TUBES T-PIECES TUBES SLEEVES For liquids For gases Stadard: log or short brach/reduced brach Special T-pieces: 45 brach/excetric brach/y-piece/ T-piece with valve/thermowell For liquids For gases For coectig the coaxial compoets / 8" to 6" (3,8 x 0,56 mm to 52,40 x 2,77 mm) DN 8 to DN 200 (3,50 x,60 mm to 29,0 x 2,60 mm) DN 4 to DN 50 (3,00 x 0,50 mm to 54,00 x 2,00 mm) 52,40 x 2,77 mm) DN 8 to DN 00 (3,50 x,60 mm to 4,30 x 2,30 mm) DN 4 to DN 50 (6,00 x,00 mm to 54,00 x 2,00 mm) / 4" to " Ier tube: 6,35 x 0,89 mm to 25,40 x,65 mm Outer tube: 2,70 x,24 mm to 38,0 x,65 mm / 4" to " Ier tube: 6,35 mm to 25,40 mm Outer tube: 2,70 to 38,0 mm Pipe DN 6 to DN 20 (68,28 x 3,40 mm to 508,00 x 5,54 mm) Reducers Stadard: cocetric/excetric Special reducers: coc. with joit/exc. with joit ELBOWS Stadard elbows: 45 / 90 TERMINATORS For the trasitio from a coaxial system to a stadard stailess steel tube system Istrumetatio tubig 0,30 x 0,06 mm to 2,00 x 2,00 mm 52,40 x 2,77 mm) DN 8 to DN 00 (3,50 x,60 mm to 4,30 x 2,30 mm) DN 4 to DN 50 (6,00 x,00 mm to 54,00 x 2,00 mm) / 4" to " Ier tube: 6,35 x 0,89 mm to 25,40 x,65 mm Outer tube: 2,70 x,24 mm to 38,0 x,65 mm / 4" to " Ier tube: 6,35 x 0,89 mm to 25,40 x,65 mm Outer tube: 2,70 x,24 mm to 38,0 x,65 mm Elbows Caps T-PIECES Purge Tees Stadard elbows: 45 / 90 / 80 Special elbows: 30 / 60 / 88 / 92 / Poit-of-Use With weld-o ed Dockweiler cap Stadard: log or reduced brach T-piece with VCR coector bulkhead purge tee 52,40 x 2,77 mm) DN 8 to DN 00 (3,50 x,60 mm to 4,30 x 2,30 mm) DN 4 to DN 50 (6,00 x,00 mm to 54,00 x 2,00 mm) 52,40 x 2,77 mm) DN 8 to DN 00 (3,50 x,60 mm to 4,30 x 2,30 mm) DN 4 to DN 50 (6,00 x,00 mm to 54,00 x 2,00 mm) / 4" to " Ier tube: 6,35 x 0,89 mm to 25,40 x,65 mm Outer tube: 2,70 x,24 mm to 38,0 x,65 mm / 4" to " Ier tube: 6,35 x 0,89 mm to 25,40 x,65 mm Outer tube: 2,70 x,24 mm to 38,0 x,65 mm Bright-fiish, aodically cleaed, electropolished Bright-fiish, aodically cleaed, electropolished.4404,.4435 (BN2), UNS S3603 (36L), UNS S30403 (304L),.4539.4404,.4435, UNS S3603 (36L) Qualities ultro puretro fietro TCC VSR 80 weldtro safetro bpe-direct Qualities COAX i accordace with process tube quality: ultro fietro TCC TCC. 4 5
TUBES & FITTINGS CONNECTIONS TUBES & FITTINGS pharma hoses / Corrugated stailess steel hoses For the use i the semicoductor the fie chemical idustry Dockweiler has developed flexible tube systems with a surface quality which meet highest requiremets: electropolished corrugated stailess steel hoses. ZeroCo coectio DIN 864 Clamp coectio Gaskets Differet applicatios ad media require their ow particular coectios. Dockweiler offers the ideal coectio for every type of applicatio. FLEXTRON Electropolished corrugated stailess steel hoses for the semicoductor idustry ad fie chemistry. ZEROCON The uique threaded coectio is as completely leakproof as a weld seam. Clamp coectio Stadard: ferrules/caps/clamps/special ferrules with thread or hose coectio/tak ferrules Clamps with wig or hexago screw/3-segmet clamp/ high pressure clamp pharma hoses Pharmaceutical hoses i silicoe, EPDM ad PFA for applicatios i the pharmaceutical ad biotech idustries. Corrugated hoses DN 6 to DN 20 Coectio: / 4" to " 25,40 x,65 mm) / 4" to 4" (6,35 mm to 0,60 mm) DN 8 to DN 80 (3,50 mm to 88,90 mm) DN 4 to DN 00 (6,00 x,00 mm to 04,00 x 2,00 mm) 52,40 x 2,77 mm) DN 8 to DN 00 (3,50 x,60 mm to 4,30 x 2,30 mm) DN 4 to DN 50 (6,00 x,00 mm to 54,00 x 2,00 mm) Silicoe / 4" to 2" (up to 25 m legth) EPDM 3 / 4 to 2 (up to 0 m legth) PFA / 2 to 2 (up to 20 m legth) Optios As coectio optios we offer the corrugated hose with weldig eds, VCR or ZeroCo coectio. Coectios IN ACCORDANCE WITH DIN 864 Threaded tube coectio /flage coectio/clamp coectio Gaskets Cleaed ad laser-marked i accordace with FDA requiremets Optios 52,40 x 2,77 mm) DN 8 to DN 00 (3,50 x,60 mm to 4,30 x 2,30 mm) DN 4 to DN 50 (6,00 x,00 mm to 54,00 x 2,00 mm) 52,40 x 2,77 mm) DN 8 to DN 00 (3,50 x,60 mm to 4,30 x 2,30 mm) DN 4 to DN 50 (6,00 x,00 mm to 54,00 x 2,00 mm) As coectio optios we offer TriClamp coectios, Aseptic coectios, Weldig eds or ZeroCo coectio. Further coectios o request. MVQ- Platium-cured silicoe, braid-reiforced MVQ-2 Platium-cured silicoe, braid-reiforced with stailess steel wire reiforcemet EPDM Braid-reiforced, with stailess steel wire reiforcemet, outside blue EPDM, iside food-grade white EPDM PFA- PFA lier (white), braid-reiforced with stailess steel wire reiforcemet, outside platium-cured silicoe PFA-2 PFA lier (black), braid-reiforced with stailess steel wire reiforcemet, fully electrically coductive TCC cleaed, electropolished Corrugated hose:.4404 / UNS S3603 (36L), Braidig:.430 / UNS S30403 (304L) Flextro corrugated stailess steel hose with ZeroCo coectio Bright-fiish, aodically cleaed, electropolished / ZeroCo: bright-fiish, electropolished.4404,.4435 (BN2),.4539, UNS S3603 (36L), UNS S30403 (304L) / Gaskets materials: EPDM, PTFE, Silicoe Qualities ultro fietro safetro weldtro 6 7
CUSTOMIZED SOLUTIONS MANIFOLDS / VESSELS / CUSTOM FITTINGS BUBBLER SYSTEMS BUBBLERS / ACCESSORIES R4i maifolds HPL HPS Eco Accessories It all bega with the advacemet of orbital weldig techology to meet the high stadards required by the semicoductor idustry. Today, the products maufactured by Dockweiler iclude maifolds with miimal dead space ad i various desigs surfaces/purity ad with a rage of differet outlets. Safety i stailess steel Dockweiler bubblers are vessels for the trasport ad maufacture of orgaometallic compouds. Due to the sophisticated productio method, electropolishig ca be doe after the last weld seam. This meas that our bubbler ca be used i critical areas of applicatio. MANIFOLDS Dockweiler maufactures ad supplies maifolds for UHP, PCW, ad CFOS applicatios for the semicoductor idustry. Whe maufacturig CIP laces ad CIP rigs for liquids, Dockweiler places emphasis o elimiatio of dead space ad closely fitted outlets. The tailored solutios we offer our customers lead to a shorter acceptace process whe istallig or cleaig. CUSTOM FITTINGS Stadard fittigs do ot always fit the equipmet. Dockweiler maufactures fittigs idividually to your specificatios, adaptig these for your particular applicatio. Drawigs ad 3. documetatio ca also be provided upo request. Examples: Excetric T-pieces, Y-pieces, elbows with customized agle measuremets, thermowells Serie HPL Bubblers for liquids Volume ca. 200 ml to 56 liters Optios Crossover ad various other valves Level sesor Serie Eco Bubblers for liquids with specially optimized compoets Volume ca.,5 liters to 8 liters Optios Approvals Approvals VESSELS DOT ad ADR DOT ad ADR for ECO8000 Due to custom productio with the elimiatio of dead space ad optimized surfaces, Dockweiler offers its customers vessels that ca be emptied completely. Features Ca be produced for a volume of up to 200 liters ad a diameter of up to 508 mm (20") CE certificatio for Categories I ad II Pressure equipmet i accordace with PED Category II (Pressure Equipmet Directive) Serie HPS Bubblers for solids Volume ca. 600 ml to 6 liters Optios Crossover ad various other valves Level sesor ACCESSORIES Heat exchager system for bubbler temperature cotrol HE8002 Temperature cotrol uit Larger bubblers caot be used i covetioal temperature baths. Dockweiler offers the flexible HE8002 temperature cotrol uit for this. This is coected ad supplied via a pump to the supply, temperature, ad cotrol uit. Approvals Supply, temperature, ad cotrol uit DOT ad ADR I the sesitive productio process, keepig the temperature of the medium costat is a must. To esure a costat process temperature, Dockweiler offers a supply, temperature, ad cotrol uit. This esures a costat ad stable flow of gas.,,, i accordace with customer requiremets Bright-fiish, aodically cleaed, electropolished.4404,.4435 (BN2),.4306,.4307, UNS S3603 (36L), UNS S30403 (304L) / I additio to our stadard materials, special materials such as Hastelloy ca be used upo request. p = free of oil ad grease / hp = electropolished uhp = electropolished (icl. the last weld seam) Qualities ultro puretro fietro TCC VSR 80 weldtro safetro bpe-direct.4404,.4435 (BN2), UNS S3603 (36L) Other special materials such as UNS S30403 (304L), 904L, Hastelloy, or Moel available o request 8 9
COMPONENTS AND VALVES BALL VALVES / PURGE TOOLS / GAS STICKS / PRESSLOK Services CLEANROOM / ENGINEERING SUPPORT / EcoPurge / SWAP BODY EcoPurge Usig the iovative ad pateted EcoPurge reduces purge gas cosumptio durig weldig due to the greatly miimized purge volume ad the resultig reductio i purge time. Ball valves Purge tools Gas sticks Presslok Available i 3", 4" ud 6" ad o request Evas Compoets is oe of the leadig iteratioal maufacturers of iovative ball valves, purge gas distributors, ad combiatio fittigs for the semicoductor, microelectroics, ad pharmaceutical idustries. They are the ideal complemet to the Dockweiler stailess steel tube systems. BALL VALVES Ball valves ad mii ball valves for CFOS applicatios / 4" to 2" (6,35 mm to 304,80 mm) ad o request Gas Sticks Combiatio fittig of mii ball valve, regulator ad pressure gauge GS / GM / GL seriess / 4" to " (6,35 mm to 25,40 mm) CLEANROOM For semicoductor applicatios Havig istalled a clearoom, Dockweiler is able to weld, assemble, clea, ad pack custom-maufactured products accordig to the strictest purity requiremets Features Clearoom class 4 Clearoom size ca. 00 m² EcoPurge Purge Tools Purge gas distributors Presslok Weld-free crimp coectio for gas istallatios or coolig water systems Tubes ad fittigs from the PLT / PLHT seriess Egieerig Support SWAP BODY Ilet / 2" Outlet / 4" / 2" to 4" (2,70 mm to 0,60 mm) I close collaboratio with the customer, Dockweiler draws o its may years of experiece ad motivated team of staff to create optimized products. Techical testig I additio to stadard testig, Dockweiler offers a rage of special tests for prefabricatio. These iclude: Dockweiler offers cotaiers ad swap bodies for flexible storage o the costructio site. The cotaiers are equipped with metal racks ad catilever racks, each with five shelves, for safe storage of tubes ad fittigs. The swap bodies ca, for example, be used i the executio of istallatio ad productio projects (skid productio or system istallatio). Beefits Bright-fiish, electropolished Helium leak testig Dye peetrat testig Corrosio testig i accordace with ASTM G 6 (CPP) X-ray testig of weld seams Material hardess testig (Vickers) Pressure testig Cold stress bath (with liquid itroge) before dimesios check Water jacket test (DOT approval of bubblers) Microscope images (microsectios ad surface fiish) PMI = positive material idetificatio (X-ray fluorescece) Accuracy of dimesios of 3D geometries The cotaiers offer the followig advatages: safe ad maageable outside storage of materials storage capacity easily icreased project materials stored separately from actual storage area o risk of cofusig differet materials i projects Measuremets: Legth of swap body: Exteral height (stadard): Iteral height: Height of roll-up door: 7,45 m 2,70 m 2,48 m 2,25 m UNS S3603 (36L), UNS S30403 (304L) 0
DOCUMENTATION & CERTIFICATES Certified maufacturig AD 2000 HPO DIN EN 900 ASME BPE Further certificates are available o our website: www.dockweiler.com DIN EN 400 DGRL 97 23 EG ad AD 2000 WO 2 3
DOCUMENTATION & CERTIFICATES WebCert catalogs Dockweiler Publicatios Nowadays, for plat operators, documetatio such as material ispectio certificates is becomig icreasigly more importat ad comprehesive. To support our customers i this developmet while also improvig our service, we have set up a ew certificatios portal. The Dockweiler s WebCert portal offers the simple solutio for everyoe who maages their certificatios digitally. Our catalogs are also available for dowload o our website at: www.dockweiler.com All required iformatio ca therefore be accessed extremely rapidly, leadig to sigificat time savigs. For further Iformatios please visit our website at: www.dockweiler.com Compay Profile Products at a Glace UHP-Solutios WebCert Advatages Specific Beefits Irrespective of browser, documets ca be accessed olie from aywhere i the world. All documets for past deliveries are held i our archive for a ulimited period. The flexible search fuctio allows you to eter several search parameters simultaeously. If you do ot kow the full details of a search parameter, you ca search with asterisks. WebCert ca display a iitial preview of the documet you are searchig for. You ca retrieve documets before the receipt of goods, that is, directly after dispatch of the cosigmet. As a result, you ca assig the documets quickly ad direct ly to the goods upo receipt. All required iformatio ca therefore be accessed extremely rapidly, leadig to sigificat time savigs. With o eed to file these documets maually, your compay s paper ad pritig costs are reduced. WebCert is cotiually updated with the ewest solutios, esurig it is always optimized ad progressive. Techical Catalogue ASME BPE Catalogue EcoPurge Fuctios WebCert Basic WebCert Advaced Access to documets 2 moth 24 moth Cocurret user liceses 2 Easy search fuctios Certificates ad reports Weld log/weldig certificates * Weldig procedure specificatio (WPS) Procedure qualificatio record (PQR) Bubbler Systems Pharmaceutical hoses Flextite Welder performace qualificatio (WPQ) Advaced search Delivery otes Order cofirmatios Ivoices ZIP dowload of selected documets * o request 4 5
Cotact iformatio Dockweiler AG A der Autobah 0/20 9306 Neustadt-Glewe Germay Tel.: + 49 38757 58 0 Fax: + 49 38757 58 222 E-Mail: sales@dockweiler.com Iteret: www.dockweiler.com 05/208 6