DUMMY Positioning for a Whiplash Load Case Using LS-DYNA Implicit. Andreas Hirth RD/KSB 10 th European LS-DYNA Conference Würzburg

Similar documents
Latest FE Model Development of THOR-50M Crash Test Dummy

MADYMO human models for Euro NCAP pedestrian safety assessment

Guidelines for Using the UMTRI ATD Positioning Procedure for ATD and Seat Positioning (Version V)

EUROPEAN NEW CAR ASSESSMENT PROGRAMME (Euro NCAP) SLED TEST PROCEDURE FOR ASSESSING KNEE IMPACT AREAS. For 2020 implementation

Guidelines for Using the UMTRI ATD Positioning Procedure for ATD and Seat Positioning (Version III) December 2003

EUROPEAN NEW CAR ASSESSMENT PROGRAMME (Euro NCAP) SLED TEST PROCEDURE FOR ASSESSING KNEE IMPACT AREAS

Occupant restraint optimisation in frontal crash to mitigate the risk of submarining in out of position situation

WorldSID 50th vs. ES-2. A Comparison Based on Simulations.

Restraint Systems for Infants with Special Needs

Guidelines for Using the UMTRI ATD Positioning Procedure for ATD and Seat Positioning

WorldSID 5% Dummy Model Development in Cooperation with German Automotive Industry

Developing FE-Tire Model Library for Durability and Crash Simulations

AEROBIC GYMNASTICS Code of Points APPENDIX II Guide to Judging Execution and Difficulty

Restraint Systems for Disabled Persons

Low Risk Deployment Passenger Airbag CAE Applications & Strategy

Table 1: Child Seat Classifications

Qian Wang, Tanya Kapoor, William Altenhof University of Windsor Department of Mechanical Automotive and Materials Engineering

1. BALANCE. KNEELING FORWARD TO STAND BACKWARDS Stand backward with static arm position.

CALIBRATION AND VERIFICATION OF DETAILED HYBRID III 50 TH PERCENTILE MALE ANTHROPOMORPHIC TEST DEVICE (ATD) BASED ON EXTENSIVE MINE BLAST TESTS

Techniques To Treat Your Pain At Home (512)

Basic Movement Patterns Locomotor Skills 1.3

A simplified modelling approach of front car structures for a shortened design study

Soft-Over-Ball. Exercise Chart.

Top 10 Yoga Exercises to relieve Sciatica

ADAPTED SEATED MOUNTAIN

PARTNER With all partner stretches: communicate with partner and use caution!!

Beginner Developing (RUN School Rabbits) Practising (RUN School Run) Emerging (Athletes) ATHLETE

TEST METHOD 210. Seat Belt Anchorages. Revised: Issued: January 2010R December (Ce document est aussi disponible en français)

Biomechanics and Models of Locomotion

Modeling of Scroll Compressor Using GT-Suite

HOW TO HOLD THE SHOT

STUDENT OUTLINE INSTRUCTING DRILL MOVEMENTS (BLOCK 1) DI-2001D DRILL INSTRUCTOR SCHOOL M0681E2 04/29/2015

RECRUIT SUSTAINMENT PROGRAM SOLDIER TRAINING READINESS MODULES Drill and Ceremony Overview 1 September 2012

The Takeaway. The waggle can be an excellent opportunity to rehearse your takeaway

LESSON 7: THE PRONE POSITION

Level 1 Vault STRETCH JUMP ONTO A RAISED MAT SURFACE (A MINIMUM OF 16 ) AND THEN HANDSTAND FALL TO STRAIGHT LYING POSITION ON THE BACK

Fahrzeugsicherheit Berlin e.v. Protection of Children in Cars

Tadasana Variation 7. Thighs back, buttocks in (with two helpers)

Level 1 Vault STRETCH JUMP ONTO A RAISED MAT SURFACE (A MINIMUM OF 16 ) AND THEN HANDSTAND FALL TO STRAIGHT LYING POSITION ON THE BACK

Economic and Social Council

A Numerical Investigation of Human Biomechanical Response under Vertical Loading Using Dummy and Human Finite Element Models

Turn Her On! Training Manual. Rob Brinded 01/12/2010

GOLF SPECIFIC DYNAMIC WARM UP

Performance Examination 4100 Sub JAC Handbook

Assessments SIMPLY GAIT. Posture and Gait. Observing Posture and Gait. Postural Assessment. Postural Assessment 6/28/2016

Motion Control of a Bipedal Walking Robot

A Study of Means to Prevent Rotational Falls within Cross Country Eventing Anders Flogård MIM Construction AB

Modeling of Hydraulic Hose Paths

Technical Briefing Note

Modeling Human Movement

SIMON Simulation of Non-Automotive Vehicle Free Rolling Response

Player Development. Pitching 1

COACHING WINDMILL PITCHERS GETTING STARTED

Humanoid Robots and biped locomotion. Contact: Egidio Falotico

KRIYA LOWER BACK AND HIPS

Riding From The Snow Up 2/10/02. Riding From the Snow Up. Ron LeMaster 2/10/02. The Text Book. Ron LeMaster 2002 All rights reserved 1

Modal Analysis of Barrels for Assault Rifles

CHAPTER IV FINITE ELEMENT ANALYSIS OF THE KNEE JOINT WITHOUT A MEDICAL IMPLANT

Key Terms. balance barrel bolt butt hand guard muzzle port arms sling stacking swivel stock trail arms trigger guard

Complex movement patterns of a bipedal walk

Positive running posture sums up the right technique for top speed

RHYTHMIC FUTURE STARS SKILLS TESTING FOR 2013

Gait. Kinesiology RHS 341 Lecture 12 Dr. Einas Al-Eisa

DEVELOPMENT OF A CYCLIST-AEB TESTING SYSTEM. CATS - Sjef van Montfort, TNO

Golf Ball Impact: Material Characterization and Transient Simulation

1/23/2017. BACK TO BASICS Clay Shooting Introduction to Skeet and Trap. Flexibility and Movement Do not stop the swing. Rhythm and balance

OPERATION AND FUNCTIONING

World Forum for Harmonization of Vehicle Regulations (WP.29)

GREEN STAR DRILL. Adopt the Position of Attention

EVALUATION OF THE THORACIC DEFLECTION MEASUREMENT SYSTEM RIBEYE IN THE HYBRID III 50% IN FRONTAL SLED TESTS

COMMON TRAINING PROFICIENCY LEVEL ONE INSTRUCTIONAL GUIDE SECTION 1 EO M ADOPT THE POSITIONS OF ATTENTION, STAND AT EASE AND STAND EASY

Discus Technique: Basic Technique A Technical Analysis Grip Fork Gr Purpose: To provide control over Discus is held with Discus is held

Dix 1 COMPARISON OF THE HARMONIZED HYBRID III 5 TH FEMALE DUMMY CHEST RESPONSE TO THE FTSS AND DENTON DUMMIES

GYROSTATIC DELIVERY TECHNIQUE By Macka Jensen

Notes Session #2. The second gravity organization system is the relationship of the feet with the ground.

1. Your anchor: Easy sitting, deep exhales (Sukhasana)

Head Impact Analysis Validation for Aluminium Bonnet

SUNDAY MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY SATURDAY **REST**

GENERAL COMMANDS - USED BY THE C.C.C. or M. A. STATIONARY MOVEMENT - COMMANDS

AUSTRALIAN BASEBALL UMPIRE S MANUAL

Moorhead Baseball Routines/Hitting Drills

P O S E T R A C K E R

LEVEL I STICK HANDLING TECHNICAL. January 2010 Page 1

Application of pushover analysis in estimating seismic demands for large-span spatial structure

A Biomechanical Approach to Javelin. Blake Vajgrt. Concordia University. December 5 th, 2012

CATS Deliverable 4.2: CATS propulsion system requirements

Mobilising. Mobilising

CRASH SIMULATIONS OF THREE WHEELED SCOOTER TAXI (TST)

ROWING CANADA AVIRON ROWING TECHNIQUE MOVEMENT PATTERNS IN SWEEP AND SCULLING TECHNIQUE IN CANADA FEBRUARY 28, 2017

Investigation of the Early Inflation Characteristics of a Complex Folded Knee Airbag with the New Corpuscular Method in LS-DYNA

C-Brace Reimbursement Guide

Warm-up 1. Al 4 Bel y Lift 2. Calf Stretch

The Glide Shot Put Mitch Crouser Crouser s Elite Athlete

Outline. Newton's laws of motion What is speed? The technical and physical demands of speed Speed training parameters Rugby specific speed training

The Adequacy of Pushover Analysis to Evaluate Vulnerability of Masonry Infilled Steel Frames Subjected to Bi-Directional Earthquake Loading

ARENA EXERCISES AND PATTERNS BEST

Programming Self-Recovery in the humanoid Leong Ti Xean 1 Yap Kian Tiong 2

Teaching Progression and the Fine Points For Contact In The Underhand Pass (Service Reception and Defense) Step 1: Catch & Throw

Contents page. Tight Wire and Slack Rope. Part1 Physical Preparation for tight wire and slack rope

Alignment & Stance in High Performance Skiing

Transcription:

DUMMY Positioning for a Whiplash Load Case Using LS-DYNA Implicit Andreas Hirth RD/KSB 10 th European LS-DYNA Conference Würzburg 2015-06-16 1

DUMMY Positioning Using LS-DYNA Implicit Authors Andreas Hirth Mercedes Benz Sindelfingen Germany RD/KSB Alexander Gromer DYNAmore Germany Thomas Borrvall DYNAmore Nordic 2 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

DUMMY Positioning Using LS-DYNA Implicit Contents 1. Why Use LS-DYNA Implicit? 2. Whiplash Load Case Description 3. Dummy Positioning During the Test I. Adjusting Seatback Tilt II. Measuring Static Values III. Positioning the BioRID Dummy 4. Seat Model Used 5. Requirements for LS-DYNA Implicit Seat Models I. Preparing the Seat II. Implicit Test Calculations - Eigenvalue Analysis III. Implicit Test Calculations under Gravitational Load 6. Requirements for BioRID LS-DYNA Implicit I. Further Development of the LS-DYNA II. Preparing the BioRID Model III. Checking the BioRID Model 7. Simulation Process for Positioning the HPM 8. Simulation Process for Positioning the BioRID Model 9. Summary and Outlook 3 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

DUMMY Positioning Using LS-DYNA Implicit Contents 1. Why Use LS-DYNA Implicit? 2. Whiplash Load Case Description 3. Dummy Positioning During the Test I. Adjusting Seatback Tilt II. Measuring Static Values III. Positioning the BioRID Dummy 4. Seat Model Used 5. Requirements for LS-DYNA Implicit Seat Models I. Preparing the Seat II. Implicit Test Calculations - Eigenvalue Analysis III. Implicit Test Calculations under Gravitational Load 6. Requirements for BioRID LS-DYNA Implicit I. Further Development of the LS-DYNA II. Preparing the BioRID Model III. Checking the BioRID Model 7. Simulation Process for Positioning the HPM 8. Simulation Process for Positioning the BioRID Model 9. Summary and Outlook 4 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

1. Why Use LS-DYNA Implicit? Motivation Normally the positioning of dummies in crash test simulations are described as a prescribed motion to a known position (H-point, torso inclination) in the seat. Adherence to static equilibrium between the seat and dummy have always been of subordinate importance. Dummy loading is calculated using LS-DYNA Explicit. Whiplash as a load case, measured in a classic vehicle crash, is a low-speed case (16 km/h 24 km/h) involving almost exclusively elastic deformation. Load case analysis is performed using LS-DYNA Explicit. The preconditions for static equilibrium between the dummy and seat are of crucial importance. Minor adjustments to the position of the dummy in relation to the seat (H-point, distance from head to head restraint) trigger considerable changes to the force and moment characteristics of the dummies. 5 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

1. Why Use LS-DYNA Implicit? Motivation In order to carry out a prediction of the dummy's H-point and dummy position based on calculation models it is necessary to adhere to static equilibrium. The preconditions required to maintain this equilibrium are provided by implicit solvers. At the same time, consistency throughout the crash load case evaluation must be assured by using: the same FE model for positioning and load case evaluation the same pre- and post-processing technology independent of the process resource-saving processes (number of processors and calculating time) the same solver, in order to be able to transfer implicitly initialized pretensions to the explicitly subsequent load case calculation directly and without taking a roundabout way LS-DYNA Implicit 6 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

DUMMY Positioning Using LS-DYNA Implicit Contents 1. Why Use LS-DYNA Implicit? 2. Whiplash Load Case Description 3. Dummy Positioning During the Test I. Adjusting Seatback Tilt II. Measuring Static Values III. Positioning the BioRID Dummy 4. Seat Model Used 5. Requirements for LS-DYNA Implicit Seat Models I. Preparing the Seat II. Implicit Test Calculations - Eigenvalue Analysis III. Implicit Test Calculations under Gravitational Load 6. Requirements for BioRID LS-DYNA Implicit I. Further Development of the LS-DYNA II. Preparing the BioRID Model III. Checking the BioRID Model 7. Simulation Process for Positioning the HPM 8. Simulation Process for Positioning the BioRID Model 9. Summary and Outlook 7 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

Adult protection 2. Whiplash Load Case Description Integral part of vehicle rating e.g. EuroNCAP - Whiplash front test Front whiplash - neck color coding Box 1 1.500-2.000 0.750-1.499 ADULT OCCUPANT ADULT OCCUPANT 0.000-0.749 Frontal 16,000 Side MDB 8,000 Side Pole 8,000 Whiplash Front 4,000 Frontal 16,000 Side MDB 8,000 Side Pole 8,000 Whiplash Front 2,000 AEB City 3,000 6.0 Static evaluation: Head restraint height "height" Head restraint X distance "backset" Dynamic evaluation: Whiplash Rear 1,000 3 sled tests with varying pulses Switch for AEB city: Whiplash front > 1.5 pt. AEB city 0/3 pt. 2013 2014 at seq. 8 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

2. Whiplash Load Case Description Integral part of vehicle rating e.g. EuroNCAP - Whiplash front test Static evaluation using HPM Head restraint height Z-distance "height" Head restraint X distance "backset" LS-DYNA Implicit (positioning) Dynamic evaluation using BioRID model LS-DYNA Implicit (positioning) LS-DYNA Explicit (load case evaluation) 9 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

DUMMY Positioning Using LS-DYNA Implicit Contents 1. Why Use LS-DYNA Implicit? 2. Whiplash Load Case Description 3. Dummy Positioning During the Test I. Adjusting Seatback Tilt II. Measuring Static Values III. Positioning the BioRID Dummy 4. Seat Model Used 5. Requirements for LS-DYNA Implicit Seat Models I. Preparing the Seat II. Implicit Test Calculations - Eigenvalue Analysis III. Implicit Test Calculations under Gravitational Load 6. Simulation Process for Positioning the HPM 7. Requirements for BioRID LS-DYNA Implicit I. Further Development of the LS-DYNA II. Preparing the BioRID Model III. Checking the BioRID Model 8. Simulation Process for Positioning the BioRID Model 9. Summary and Outlook 10 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

3. Dummy Positioning During the Test I. Adjusting Seatback Tilt The measuring equipment used for setting seatback inclination and for determining the H-point and static quantities height and backset is the "H-point manikin" (HPM) fitted with a special head attachment, the "Head Restraint Measuring Device" (HRMD). According to Euro NCAP, the seatback must be set in such a way that the inclination of the torso of the HPM is 25 ±1.0, as determined through a prescribed process. That process consists of 22 individual steps. 11 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

3. Dummy Positioning During the Test I. Adjusting Seatback Tilt Procedure for positioning the HPM (Euro NCAP whiplash test protocol v3.2) 1. The seat shall be covered with a cotton cloth large enough to cover both cushions and seatback. 2. The cloth shall be tucked into the seat joint by an amount sufficient to prevent hammocking of the material. 3. The H-point manikin shall be installed in the seat. 4. The lower legs shall be adjusted to the 50th percentile leg length setting, and the upper legs shall be adjusted to the 10th percentile leg length setting; these are the HPM settings closest to the Euro NCAP front and side impact protocol settings. 5. The legs shall be attached to the HPM and set to the 5th position (no.5) on the knee joint T-bar, which places the knees 250mm apart. 6. With the legs attached and the back pan tilted forward, the HPM shall be positioned in the seat such that its mid-sagittal plane coincides with the longitudinal centreline of the seat. The centreline of the seat may be defined from features such as the head restraint support tubes or seatback and seat pan side bolsters. Particular attention should be paid to seats with asymmetric design..... 20. The 45 degree plane of the toe board should be moved toward the feet such that the tip of the toe lies between the 230mm and 270mm lines taking care not to disturb the position of the HPM. To facilitate easier setting of BioRID, the toe board should be moved such that the toes of the HPM feet are positioned nearer to the 230mm line. 21. When each foot is in its final position, the heel shall be in contact with the floor, and the sole of the foot shall be in contact with the 45 degree plane of the toe pan between the 230mm and 270mm lines. 22. If the HPM is not level after the feet have been repositioned, a sufficient load shall be applied to the top of the seat pan to level it on the vehicle seat. This may be verified using the bubble gauge fitted to the manikin or alternatively by verifying with CMM that the H-point positions on both sides of the machine are within ± 2.5mm of each other. 12 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

3. Dummy Positioning During the Test II. Measurement of Static Values on the HPM and HRMD HRMD hight HRMD backset Setting the seatback angle by monitoring the HPM torso angle: 25 ±1,0 HPM H-Punkt 13 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

3. Dummy Positioning During the Test III. Positioning the BioRID Dummy Procedure (15 steps) for positioning the BioRID model (EuroNCAP whiplash test protocol v3.2) 1. The seat should have already been set to give a torso angle of 25º ±1º measured on the H-point machine fitted with HRMD as described before. Allow the seat to recover for 15 minutes with nothing in it before installing the BioRID. Note, BioRID handling should only be undertaken using dedicated lifting tools and associated locations on the dummy following the BioRID manufacturer recommendations. Typically, during the installation of BioRID the H-point will initially be installed further rearward in the seat than is required. Therefore the pelvis should be moved forward to achieve the target set-up positioning. 2. Carefully place the seat belt across the dummy and lock as normal, ensure there is sufficient slack in the belt to allow positioning of BioRID..... 14. Place one finger behind the diagonal section of the webbing at the height of the dummy sternum. Pull the webbing away from the chest horizontally forward and allow it to retract in the direction of the D-loop using only the force provided by the retractor mechanism. Repeat this step three times, only. 15. Once the belt is positioned the location of the belt should be marked across the dummy chest to ensure that no further adjustments are made. Mark also the belt at the (EuroNCAP whiplash test protocol v3.2) 14 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

DUMMY Positioning Using LS-DYNA Implicit Contents 1. Why Use LS-DYNA Implicit? 2. Whiplash Load Case Description 3. Dummy Positioning During the Test I. Adjusting Seatback Tilt II. Measuring Static Values III. Positioning the BioRID Dummy 4. Seat Model Used 5. Requirements for LS-DYNA Implicit Seat Models I. Preparing the Seat II. Implicit Test Calculations - Eigenvalue Analysis III. Implicit Test Calculations under Gravitational Load 6. Requirements for BioRID LS-DYNA Implicit I. Further Development of the LS-DYNA II. Preparing the BioRID Model III. Checking the BioRID Model 7. Simulation Process for Positioning the HPM 8. Simulation Process for Positioning the BioRID Model 9. Summary and Outlook 15 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

4. Seat Model Used Series model from crash simulation Model used productively in a range of crash load cases for explicit calculations "Simple seat" with no comfort features and height adjustment Seatback lock pivot angle 1.3 Different foam zones (soft/ medium/ hard) soft medium hard Nodes Beams Shells Solids Parts contacts 46600 1500 52000 52000 198 5 16 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

DUMMY Positioning Using LS-DYNA Implicit Contents 1. Why Use LS-DYNA Implicit? 2. Whiplash Load Case Description 3. Dummy Positioning During the Test I. Adjusting Seatback Tilt II. Measuring Static Values III. Positioning the BioRID Dummy 4. Seat Model Used 5. Requirements for LS-DYNA Implicit Seat Models I. Preparing the Seat II. Implicit Test Calculations - Eigenvalue Analysis III. Implicit Test Calculations under Gravitational Load 6. Requirements for BioRID LS-DYNA Implicit I. Further Development of the LS-DYNA II. Preparing the BioRID Model III. Checking the BioRID Model 7. Simulation Process for Positioning the HPM 8. Simulation Process for Positioning the BioRID Model 9. Summary and Outlook 17 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

5. Requirements for LS-DYNA Implicit Seat Models I. Preparing the Seat Basis: Production model of crash simulation for explicit calculations Requirements for the seat model for a static implicit calculation: Absolutely no penetration There must be no unsupported degree-of-freedom in the model structure Specific model recommendations that work explicitly but are implicitly a problem, e.g.: Young s modulus of parts which are involved in *CONTACT_TIED have to be in a physical reasonable range (e.g. *MAT_NULL is used) *MAT_123 replaced by *MAT_24 to improve convergence behavior *CONTACT_SPOTWELD replaced by *CONTACT_SPOTWELD_WITH_TORSION to avoid drilling degree of freedom Bending stiffness in *MAT_FABRIC.. 18 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

5. Requirements for LS-DYNA Implicit Seat Models II. Implicit Test Calculations - Eigenvalue Analysis Testing stiffness matrix Model is considered linearly e.g. non-linear materials are linearized internally by LS-DYNA All eigenvalues must be > 0 to make sense in a physical manner Visualization of the first meaningful eigenvalues 36 Hz 87 Hz 19 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

von Mises stresses [MPa] 5. Requirements for LS-DYNA Implicit Seat Models III. Implicit Test Calculations under Gravitational Load Consideration of the complete model (i.e. including all non-linear definitions) Final quality check of the model Targets: "Normal termination" Plausible results Calculation within only a few minutes 0 1 2 3 4 5 20 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

DUMMY Positioning Using LS-DYNA Implicit Contents 1. Why Use LS-DYNA Implicit? 2. Whiplash Load Case Description 3. Dummy Positioning During the Test I. Adjusting Seatback Tilt II. Measuring Static Values III. Positioning the BioRID Dummy 4. Seat Model Used 5. Requirements for LS-DYNA Implicit Seat Models I. Preparing the Seat II. Implicit Test Calculations - Eigenvalue Analysis III. Implicit Test Calculations under Gravitational Load 6. Requirements for BioRID LS-DYNA Implicit I. Further Development of the LS-DYNA II. Preparing the BioRID Model III. Checking the BioRID Model 7. Simulation Process for Positioning the HPM 8. Simulation Process for Positioning the BioRID Model 9. Summary and Outlook 21 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

6. Requirements for BioRID LS-DYNA Implicit I. Further Development of the LS-DYNA Optimizations in foam and rubber material models (*MAT_FU_CHANG_FOAM and *MAT_SIMPLIFIED_RUBBER) - Convergence behaviour in implicit solutions - Consideration of the correct static material behaviour - Re-initialization of stresses - Unloading behaviour The Bowden cable in the BioRID model's spine is modelled with seatbelt elements. As a result of the lack of bending stiffness, they cannot be solved by a static implicit method. *MAT_SEATBELT extended by bending stiffness (from Release R8.0) Bug fixes 22 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

6. Requirements for BioRID LS-DYNA Implicit II. Preparing the BioRID Model The BioRID model contains numerous components made of rubber and foam and has Bowden cables in its spine with pretension definitions. These pretensions, often of a high order of magnitude, cannot be initialized by a static implicit solver. The convergence criteria are not achieved. Initializing the pretensions through explicit dynamic relaxation with a subsequent implicit static analysis produced the required results 23 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

6. Requirements for BioRID LS-DYNA Implicit III. Checking the BioRID Model Extension of the BioRID-2 v3.6 model for use in implicit simulations BioRID-2 v4.0 beta The procedure is in essence the same as for the seat model described By analogy to 5.II. By analogy to 5.III. Eigenvalue analysis Calculation with gravitational load 24 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

DUMMY Positioning Using LS-DYNA Implicit Contents 1. Why Use LS-DYNA Implicit? 2. Whiplash Load Case Description 3. Dummy Positioning During the Test I. Adjusting Seatback Tilt II. Measuring Static Values III. Positioning the BioRID Dummy 4. Seat Model Used 5. Requirements for LS-DYNA Implicit Seat Models I. Preparing the Seat II. Implicit Test Calculations - Eigenvalue Analysis III. Implicit Test Calculations under Gravitational Load 6. Requirements for BioRID LS-DYNA Implicit I. Further Development of the LS-DYNA II. Preparing the BioRID Model III. Checking the BioRID Model 7. Simulation Process for Positioning the HPM 8. Simulation Process for Positioning the BioRID Model 9. Summary and Outlook 25 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

7. Processes for Positioning the HPM Explicit simulation: Existing process in 3 seconds real time Iterative positioning (seatback tilt) with relatively long simulation (user has to estimate) and response times Use of foam materials without strain rate dependency Apply initial damping and allow to fade out A c c e l e r a t i o n d u e t o g r a v i t y I m p r e s s i o n f o r c e T o r s o r o t a t i o n M a s s d a m p i n g 0 1 sec 2 sec 3 sec 26 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

Acceleration due to gravity Push in force 7. Processes for Positioning the HPM Implicit simulation: Static process in five load steps Acceleration due to gravity Push in force Guided torso rotation Release guide Release push in force 1 0 2 3 4 5 27 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

7. Processes for Positioning the HPM Comparison of HPM positioning Explicit Implicit Identical seat data record for explicit and implicit calculations 28 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

7. Processes for Positioning the HPM Comparison of computing times and resources 8 h 56 min Explicit using 96 cores 3,700,000 cycles (double precision) 4 h 10 min using 8 cores 88 steps Implicit gravity push in push back torso (boundary) boundary removal push in removal 29 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

Acceleration due to gravity Push in force 7. Processes for Positioning the HPM Automatic positioning of seatback tilt in accordance with EURO NCAP definition 25 Start: Seatback tilt lower than anticipated final position Adjust seatback "gradually" to upright position As soon as the target torso angle of 25 has been reached, "normal termination Acceleration due to gravity Push in force Guided torso rotation Release guided rotation Release impression forces Impression force Seatback rotation Release push in force L o o p 0 1 2 3 4 5 30 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

7. Processes for Positioning the HPM Automated seatback positioning *SENSOR_DEFINE_... time push in force torso angle *SENSOR_SWITCH > 5 ==0 =25 (+/- tol) TRUE TRUE TRUE *SENSOR_S_CALC_LOGIC & *TERMINATION_SENSOR N o r m a l T e r m i n a t i o n 31 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

7. Processes for Positioning the HPM Automatic positioning of seatback tilt Correction of seatback tilt by 2 notches to front during the automatic positioning The final seatback tilt used as start geometry for positioning the BIORID HPM reference points (H-point, backset) are the target positions for positioning the BioRID 6h 33min using 8 cores 32 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

7. Processes for Positioning the HPM Comparison of final HPM positioning: Explicit vs. Implicit vs. Target value 33 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

DUMMY Positioning Using LS-DYNA Implicit Contents 1. Why Use LS-DYNA Implicit? 2. Whiplash Load Case Description 3. Dummy Positioning During the Test I. Adjusting Seatback Tilt II. Measuring Static Values III. Positioning the BioRID Dummy 4. Seat Model Used 5. Requirements for LS-DYNA Implicit Seat Models I. Preparing the Seat II. Implicit Test Calculations - Eigenvalue Analysis III. Implicit Test Calculations under Gravitational Load 6. Requirements for BioRID LS-DYNA Implicit I. Further Development of the LS-DYNA II. Preparing the BioRID Model III. Checking the BioRID Model 7. Simulation Process for Positioning the HPM 8. Simulation Process for Positioning the BioRID Model 9. Summary and Outlook 34 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

8. Simulation Process for Positioning the BioRID Model Explicit simulation: Existing process in 1.5 seconds real time Use of foam materials without strain rate dependency Definition of boundary conditions for positioning (pelvic angle, H-point position, etc.) and releasing the boundaries Apply initial damping and allow to fade out. gravity load Pelvic rotation fixed Defined pelvic angle X-shift Mass damping 0 1 sec 1.5 sec 35 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

8. Simulation Process for Positioning the BioRID Model Implicit simulation: Static process in four load steps Guided motion of the dummy's pelvis until it makes contact with the seat Apply gravitational load Then gradually release prescribed parameters Pelvic rotation fixed Defined pelvic X-shift gravity load 0 1 2 3 4 36 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

Step size 8. Simulation Process for Positioning the BioRID Model Comparison of computing times and resources Explicit Implicit 22 h 42 min using 96 cores 1,670,000 cycles (double precision) 5 h 9 min using 8 cores 41 steps 0 Key point 1 2 3 4 37 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

8. Simulation Process for Positioning the BioRID Model Comparison with BioRID final position Target value vs. Explicit vs. Implicit H-Point x [mm] H-Point z [mm] Pelvis angle [ ] Target value Take over from chapter 7: HPM positioning Explicit Implicit 1070 ± 10 1070 1071 391 ± 10 393 395 26.5 ± 2.5 27.1 27.3 OC angle [ ] 0 ± 1 1.6 0.3 Deviation from target value i.e. explicit application calculation has to be repeated. Backset [mm] 66 ± 5 72 69 38 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

DUMMY Positioning Using LS-DYNA Implicit Contents 1. Why Use LS-DYNA Implicit? 2. Whiplash Load Case Description 3. Dummy Positioning During the Test I. Adjusting Seatback Tilt II. Measuring Static Values III. Positioning the BioRID Dummy 4. Seat Model Used 5. Requirements for LS-DYNA Implicit Seat Models I. Preparing the Seat II. Implicit Test Calculations - Eigenvalue Analysis III. Implicit Test Calculations under Gravitational Load 6. Simulation Process for Positioning the HPM 7. Requirements for BioRID LS-DYNA Implicit I. Further Development of the LS-DYNA II. Preparing the BioRID Model III. Checking the BioRID Model 8. Simulation Process for Positioning the BioRID Model 9. Summary and Outlook 39 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

9. Summary and Outlook Implicit simulation status quo Considerable developments achieved in the last four years in the field of implicit capabilities available in LS-DYNA Implicit calculation is not a simple issue. It requires extensive experience in achieving convergent solutions. In terms of H-point predictions (HPM), use of LS-DYNA Implicit is a productive approach: - H-point predictions are statically possible - A meaningful basis for applying further explicit calculations Static seat comfort applications (resulting in seat pressure distribution) using the H-point manikin are robustly possible. The objective of simultaneously combining a "processor and resource saving procedure" with a static equilibrium solution has been achieved. The implicit result is a realistic static state of equilibrium. 40 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

9. Summary and Outlook Implicit simulation outlook at DAIMLER Development of a process for positioning the BioRID model (same as HPM coupled with sensor interrogation) still has to be achieved Transfer of the developed process to more complex seat models (for H-point manikin positioning, this has already been achieved) Extension of existing internal DAI modeling guidelines to take account of the requirements for implicit calculations Transfer of equilibrium state at the end of the implicit positioning calculation to explicit whiplash calculation 41 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16

9. Summary and Outlook Implicit simulation requirements for LSTC/ DYNAmore "Explicit is handcraft - implicit is skill" In order to take this striking description of the status quo up to the next level and promote distribution of the application, further development of LS-DYNA regarding fault messages and debugging options for non-robust problems is absolutely essential and a crucial precondition. LSTC Completion of the BioRID v4.0 model DYNAmore Establish a robust LS-DYNA production version based on R8 DYNAmore + LSTC 42 10th European LS-DYNA Conference 2015 A. Hirth RD/KSB, Würzburg 2015-06-16