INSTALLATION AND OPERATION MANUAL 6,000 POUND CAPACITY PORTABLE MID RISE LIFT MODEL: MD-6XP PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. REV E 08-11-2014 p/n 5900108 Keep his operaion manual near he machine a all imes. Make sure ha ALL USERS read his manual. SHIPPING DAMAGE CLAIMS When his equipmen is shipped, ile passes o he purchaser upon receip from he carrier. Consequenly, claims for he maerial damaged in shipmen mus be made by he purchaser agains he ransporaion company a he ime shipmen is received. BE SAFE Your new lif was designed and buil wih safey in mind. However, your overall safey can be increased by proper raining and houghful operaion on he par of he operaor. DO NOT operae or repair his equipmen wihou reading his manual and he imporan safey insrucions shown inside. 1645 Lemonwood Dr. Sana Paula, CA. 93060, USA Toll Free 1-800-253-2363 Tel: 1-805-933-9970 Fax: 1-805-933-9160 www.bendpak.com
6,000 POUND CAPACITY MID RISE LIFT This insrucion manual has been prepared especially for you. Your new lif is he produc of over 35 years of coninuous research, esing and developmen; i is he mos echnically advanced lif on he marke oday. READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS. RECORD HERE THE LIFT AND POWER UNIT INFORMATION WHICH IS LOCATED ON THE SERIAL NUMBER DATA PLATES ON THE LIFT AND ON THE POWER UNIT Power Uni Model # Power Uni Dae Of Mfg. Power Uni Serial # This informaion is required when calling for pars or warrany issues. PRODUCT WARRANTY BendPak Mid Rise Lifs are covered under warrany for one year on equipmen srucure, o be free of defecs in maerial and workmanship. Power unis, hydraulic cylinders, and all oher assembly componens such as urnplaes, slip plaes, cables, chains, valves, swiches ec. are covered under warrany for one year agains defecs in maerial or workmanship under normal use. BendPak Inc. shall repair or replace a heir opion for he warrany period hose pars reurned o he facory freigh prepaid which prove upon inspecion o be defecive. BendPak Inc. will pay labor coss for he firs 12 monhs only on pars reurned as previously described. The warrany does no exend o... defecs caused by ordinary wear, abuse, misuse, shipping damage, improper insallaion, volage or lack of required mainenance; damages resuling from purchaser s neglec or failure o operae producs in accordance wih insrucions provided in he owner s manuals) and/or oher accompanying insrucions supplied; normal wear iems or service normally required o mainain he produc in a safe operaing condiion; any componen damaged in shipmen; oher iems no lised bu may be considered general wear pars; damage caused by rain, excessive humidiy, corrosive environmens or oher conaminans. THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF A BENDPAK INC. PRODUCT OR THE BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY. WARRANTY IS NOT VALID UNLESS WARRANTY CARD IS RETURNED. 2
IMPORTANT NOTICE Do no aemp o insall his lif if you have never been rained on basic auomoive lif insallaion procedures. Never aemp o lif componens wihou proper lifing ools such as forklif or cranes. Say clear of any moving pars ha can fall and cause injury. These insrucions mus be followed o ensure proper insallaion and operaion of your lif. Failure o comply wih hese insrucions can resul in serious bodily harm and void produc warrany. Manufacurer will assume no liabiliy for loss or damage of any kind, expressed or implied resuling from improper insallaion or use of his produc. PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION. DEFINITIONS OF HAZARD LEVELS Idenify he hazard levels used in his manual wih he following definiions and signal words: OWNER S RESPONSIBILITY To mainain he lif and user safey, he responsibiliy of he owner is o read and follow hese insrucions: Follow all insallaion and operaion insrucions. Make sure insallaion conforms o all applicable Local, Sae, and Federal Codes, Rules, and Regulaions; such as Sae and Federal OSHA Regulaions and Elecrical Codes. Carefully check he lif for correc iniial funcion. Read and follow he safey insrucions. Keep hem readily available for machine operaors. Make cerain all operaors are properly rained, know how o safely and correcly operae he uni, and are properly supervised. Allow uni operaion only wih all pars in place and operaing safely. Carefully inspec he uni on a regular basis and perform all mainenance as required. Service and mainain he uni only wih auhorized or approved replacemen pars. Keep all insrucions permanenly wih he uni and all decals on he uni clean and visible. BEFORE YOU BEGIN DANGER! Wach for his symbol: I Means: Immediae hazards which will resul in severe personal injury or deah. WARNING! Wach for his symbol: I Means: Hazards or unsafe pracices which could resul in severe personal injury or deah. CAUTION! Wach for his symbol: I Means: Hazards or unsafe pracices which may resul in minor personal injury, produc or propery damage. Receiving: The shipmen should be horoughly inspeced as soon as i is received. The signed bill of lading is acknowledgemen by he carrier of receip in good condiion of shipmen covered by your invoice. If any of he goods called for on his bill of lading are shored or damaged, do no accep hem unil he carrier makes a noaion on he freigh bill of he shored or damaged goods. Do his for your own proecion. NOTIFY THE CARRIER AT ONCE if any hidden loss or damage is discovered afer receip and reques he carrier o make an inspecion. If he carrier will no do so, prepare a signed saemen o he effec ha you have noified he carrier (on a specific dae) and ha he carrier has failed o comply wih your reques. IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A CLEAR RECEIPT. File your claim wih he carrier promply. Suppor your claim wih copies of he bill of lading, freigh bill, invoice, and phoographs, if available. Our willingness o assis in helping you process your claim does no make BendPak responsible for collecion of claims or replacemen of los or damaged maerials. 3
TABLE OF CONTENTS Conens Page No. Warrany / Serial Number Informaion............................................................. 2 Definiions of Hazard Levels.....................................................................3 Owner s Responsibiliy.........................................................................3 Before You Begin............................................................................ 3 Table Of Conens............................................................................ 4 Insaller / Operaor Insrucions.................................................................. 5 Safey / Warning Insrucions................................................................... 6 Tools Required..............................................................................7 Sep 1 / Selecing Sie.........................................................................7 Sep 2 / Floor Requiremens.....................................................................7 Concree Specificaions....................................................................... 7 Assembly View / Descripion of Pars.............................................................. 8 Floor Plan / Specificaions......................................................................9 Sep 3 / Power Uni Se Up....................................................................10 Sep 4 / Connecing Hydraulic Hoses Fiings...................................................... 10 Sep 5 / Lif Arm Insallaion....................................................................11 Sep 6 / Insalling/ Changing Lif Pads............................................................ 11 Sep 7 / Wiring Power Uni.....................................................................12 Sep 8 / Lif Sar Up / Final Adjusmens..........................................................14-15 Sep 9 Bleeding.............................................................................15 Pos Insallaion Check-Off................................................................... 15 Sep 10 / Operaion/ Mainenance.............................................................16-25 Troubleshooing Guide..................................................................... 26-29 Pars Breakdown.......................................................................... 30-32 Mainenance Records...................................................................... 33-34 4
INSTALLER / OPERATOR PLEASE READ AND FULLY UNDERSTAND. BY PROCEEDING YOU AGREE TO THE FOLLOWING. I have visually inspeced he sie where he lif is o be insalled and verified he concree o be in good condiion and free of cracks or oher defecs. I undersand ha insalling a lif on cracked or defecive concree could cause lif failure resuling in personal injury or deah. I undersand ha a level floor is required for proper insallaion and level lifing. I undersand ha I am responsible if my floor is of quesionable slope and ha I will be responsible for all charges relaed o pouring a new level concree slab if required and any charges. I undersand ha he lifs are supplied wih concree faseners meeing he crieria of he American Naional Sandard Auomoive Lifs - Safey Requiremens for Consrucion, Tesing, and Validaion ANSI/ALI ALCTV- 2006, and ha I will be responsible for all charges relaed o any special regional srucural and/or seismic anchoring requiremens specified by any oher agencies and/or codes such as he Uniform Building Code (UBC) and/or Inernaional Building Code (IBC). I will assume full responsibiliy for he concree floor and condiion hereof, now or laer, where he above equipmen model(s) are o be insalled. Failure o follow danger, warning, and cauion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery. I undersand ha BendPak lifs are designed o be insalled in indoor locaions only. Failure o follow insallaion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery or lif. Failure o follow danger, warning, and cauion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery. Please read enire manual prior o insallaion. Do no operae his machine unil you read and undersand all he dangers, warnings and cauions in his manual. For addiional copies or furher informaion, conac: BendPak Inc. / Ranger Producs 1645 Lemonwood Dr. Sana Paula, CA. 93060 1-805-933-9970 www.bendpak.com INSTALLER / OPERATOR PROTECTIVE EQUIPMENT Personal proecive equipmen helps makes insallaion and operaion safer, however, i does no ake he place of safe operaing pracices. Always wear durable work clohing during any insallaion and/or service aciviy. Shop aprons or shop coas may also be worn, however loose fiing clohing should be avoided. Tigh fiing leaher gloves are recommended o proec echnician hands when handling pars. Surdy leaher work shoes wih seel oes and oil resisan soles should be used by all service personnel o help preven injury during ypical insallaion and operaion aciviies. Eye proecion is essenial during insallaion and operaion aciviies. Safey glasses wih side shields, goggles, or face shields are accepable. Back bels provide suppor during lifing aciviies and are also helpful in providing worker proecion. Consideraion should also be given o he use of hearing proecion if service aciviy is performed in an enclosed area, or if noise levels are high. THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH IF NOT FOLLOWED COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OR YOURSELF AND OTHERS AND CAN CAUSE PERSONAL INJURY OR DEATH. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. 5
INTRODUCTION 1. Carefully remove he craing and packing maerials. CAUTION! Be careful when cuing seel banding maerial as iems may become loose and fall causing personal harm or injury. 2. Check he volage, phase and proper amperage requiremens for he moor shown on he moor plae. Wiring should be performed by a cerified elecrician only. IMPORTANT SAFETY INSTRUCTIONS! Read hese safey insrucions enirely! IMPORTANT NOTICE! Do no aemp o insall his lif if you have never been rained on basic auomoive lif insallaion procedures. Never aemp o lif componens wihou proper lifing ools such as forklif or cranes. Say clear of any moving pars ha can fall and cause injury. 1. READ AND UNDERSTAND all safey warning procedures before operaing lif. 2. KEEP HANDS AND FEET CLEAR. Remove hands and fee from any moving pars. Keep fee clear of lif when lowering. Avoid pinch poins. 3. KEEP WORK AREA CLEAN. Cluered work areas invie injuries. 4. Consider work area environmen. Do no expose equipmen o rain. DO NOT use in damp or we locaions. Keep area well lighed. 5. ONLY TRAINED OPERATORS should operae his lif. All non-rained personnel should be kep away from work area. Never le non-rained personnel come in conac wih, or operae lif. 6. USE LIFT CORRECTLY. Use lif in he proper manner. Never use lifing adapers oher han wha is approved by he manufacurer. 12. GUARD AGAINST ELECTRIC SHOCK. This lif mus be grounded while in use o proec he operaor from elecric shock. Never connec he green power cord wire o a live erminal. This is for ground only. 13. DANGER! The power uni used on his lif conains high volage. Disconnec power a he recepacle before performing any elecrical repairs. Secure plug so ha i canno be accidenally plugged in during service. 14. WARNING! RISK OF EXPLOSION. This equipmen has inernal arcing or sparking pars which should no be exposed o flammable vapors. This machine should no be locaed in a recessed area or below floor level. 15. MAINTAIN WITH CARE. Keep lif clean for beer and safer performance. Follow manual for proper lubricaion and mainenance insrucions. Keep conrol handles and/or buons dry, clean and free from grease and oil. 7. DO NOT override self-closing lif conrols. 8. REMAIN CLEAR of lif when raising or lowering vehicle. 9. CLEAR AREA if vehicle is in danger of falling. 10. ALWAYS ENSURE ha he safeies are engaged before any aemp is made o work on or near vehicle. 11. DRESS PROPERLY. Non-skid seel-oe foowear is recommended when operaing lif. 6 16. STAY ALERT. Wach wha you are doing. Use common sense. Be aware. 17. CHECK FOR DAMAGED PARTS. Check for alignmen of moving pars, breakage of pars or any condiion ha may affec is operaion. Do no use lif if any componen is broken or damaged. 18. NEVER remove safey relaed componens from he lif. Do no use lif if safey relaed componens are damaged or missing.
4 Foo Level Small Adjusable Wrench TOOLS REQUIRED Large Adjusable Wrench 12mm Hex Key IMPORTANT NOTICE! These insrucions mus be followed o ensure proper insallaion and operaion of your lif. Failure o comply wih hese insrucions can resul in serious bodily harm and void produc warrany. Manufacurer will assume no liabiliy for loss or damage of any kind, expressed or implied resuling from improper insallaion or use of his produc. PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION! STEP 1 (Selecing Sie) Before insalling your new lif, check he following. A level floor is suggesed for proper use and insallaion and level lifing. If a floor is of quesionable slope, consider a survey of he sie and/or he possibiliy of pouring a new level concree slab. 1. LIFT LOCATION: Always use archiecs plans when available. Check layou dimension agains floorplan requiremens making sure ha adequae space if available. 2. OVERHEAD OBSTRUCTIONS: The area where he lif will be locaed should be free of overhead obsrucions such as heaers, building suppors, elecrical lines ec. 3. DEFECTIVE FLOOR: Visually inspec he sie where he lif is o be insalled and check for cracked or defecive concree. DO NOT insall or use his lif on any asphal surface or any surface oher han concree. DO NOT insall or use his lif on expansion seams or on cracked or defecive concree. DO NOT insall or use his lif on a second / elevaed floor wihou firs consuling building archiec. DO NOT insall or use his lif oudoors. 4. OPERATING TEMPERATURE. Operae lif only beween emperaures of 41-104 F. LIFT MODEL CONCRETE SPECIFICATIONS CONCRETE REQUIREMENTS 5. Lif is designed for INDOOR INSTALLATION ONLY. MD-6XP 3.5 Min. Thickness / 2,500 PSI STEP 2 (Floor Requiremens) This lif mus be insalled on a solid level concree floor wih no more han 3-degrees of slope. Failure o do so could cause personal injury or deah. DANGER! All models MUST be insalled on 3,000 PSI concree only conforming o he minimum requiremens shown above. New concree mus be adequaely cured by a leas 28 days minimum. 7
Assembly View PART # DESCRIPTION QTY 5215264 LIFT ARM ASSEMBLY 4 5215252 SHORT LIFT PAD ASSEMBLY 4 5600257 LIFT PAD WELDMENT BASE 4 5746390 SHORT LIFT PAD EXTENSION (113mm LG.) 4 5570013 HOSE ASSEMBLY Ø6.4 x 3660mm SB 1 5570054 HOSE ASSEMBLY Ø6.4 x 540mm DS 1 5585094 Power Uni AB-1380; 110 / 220 Vol, 60HZ, 1 Phase* 1 5215263 POWER UNIT STAND ASSEMBLY 1 Shor Lif Pad Exension Lif Arm Assembly Power Uni Sand Assembly Lif Pad Weldmen Base Shor Lif Pad Assembly Hose Assembly Ø6.4 x 3660mm SB Hose Assembly Ø6.4 x 540mm DS 8
Lifing Capaciy Lifing Time Power Uni 6,000 Lbs. / 2721 Kgs. 45 Sec. 110/220VAC 50/60HZ * *Mus specify a ime of ordering. 9
STEP 3 (Power Uni Se Up) 1. Se he Power Uni on he Sand/Tow Handle and moun using he four M8 x 1.25 x 20mm Bols, Nus and Washers. (See Fig 3.1) Fig 3.1 2. Remove plug from power uni and insall he 90 Fiing w/ O-ring ino he power por on he Power Uni. Take care o make sure he O-ring seas properly. 3. Connec he 144 Hydraulic Hose o he 90 Fiing. 4. Fill he reservoir wih 6 Quars/ 1.5 gals of Dexron III ATF or 10W Non-foaming hydraulic fluid. STEP 4 (Connecing Hydraulic Fiings / Hoses) 1. Remove he plasic plug from he lef por of he lef hand Cylinder. 2. Insall he Sraigh Hydraulic Fiing in he lef por of he lef hand Cylinder. Use Teflon ape on he Cylinder side on he Fiing only. 3. Aach he 144 Hydraulic Hose o he Sraigh Fiing in he por of he lef hand side Cylinder. 4. Check he 21.25 Hose connecions and 90* Fiings on he righ side of he lef side Cylinder Fiing. Then check he oher end of he 21.25 Hose and 90 Fiing on he lef fiing side of he righ hand Cylinder. 5. The righ side hydraulic por of he righ Cylinder should be plugged wih a meal plug. Check plug and ighen if necessary. (See Fig 4.1) Fig 4.1. 10
STEP 5 (Lif Arm Insallaion) 1. Se he Adjusable Arm on he Ramp ensuring ha he Bol on he arm is insered hrough he arm holder channel on he side of he ramp. (See Fig. 5.1) Fig 5.1 STEP 6 (Insalling / Changing Lif Pads) 1. Remove he Socke Head Screw from he end of he lif arm. 2. Slide he desired heigh Lif Pad riser ono he lif arm. Replace and ighen he Socke head Screw. Drop in he Lif Pad if applicable. (See Fig.3.) M20 Fla Washer Fig 6.1 M12 x 1.75 x 20mm Screw Lif Pad Assembly M20 x 2.5 Nylock nu 3. Tighen he M-20-10 nu unil he arm canno pivo, hen back he nu off unil he arm is jus loose enough o pivo freely. (See Fig.5.2) Repea he above procedure for he oher hree arms. 4. Use he 3 Lif Pad Exension as necessary o reach proper lifing poins on he vehicle. Fig 5.2 WARNING! ALWAYS se he adjusable arms and pads under he proper lifing poins as indicaed in he Lifing Guide or owners manual of he vehicle. 11
STEP 7 (Wiring Hydraulic Power Uni) WARNING! RISK OF EXPLOSION! This equipmen has inernal arcing or pars ha may spark and should no be exposed o flammable vapors. Moor should no be locaed in a recessed area or below floor level. NEVER expose moor o rain or oher damp environmens. DAMAGE TO MOTOR CAUSED BY WATER IS NOT COVERED UNDER WARRANTY. DANGER! DANGER! ALL WIRING MUST BE PERFORMED BY A LICENSED ELECTRICIAN. DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITH OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. 1. Have a cerified elecrician run he power supply o moor. Refer o he daa plae found on he moor for proper power supply and wire size. WARNING! DO NOT run power uni wih no oil. Damage o pump can occur. The power uni mus be kep dry. Damage o power uni caused by waer or oher liquids such as deergens, acid ec., is no covered under warrany. Operae lif only beween emperaures of 41-104 F. Improper elecrical hook-up can damage moor and will no be covered under warrany. Moor can no run on 50HZ wihou a physical change in moor. Use a separae breaker for each power uni. Proec each circui wih ime delay fuse or circui breaker. For 110-120 vol, single phase, use a 25 amp fuse. 12
13
STEP 8 (Lif Sar Up / Final Adjusmens) 1. Make sure he Power Uni reservoir is full wih 6 quars/ 1.5 gals of 10-WT hydraulic oil or Dexron-III auomaic ransmission fluid. 5. Verify ha he safey ress in he locked posiion a each safey sop. Safey is locked when a Safey Block is resing on Safey Pin. (See Fig. 8.1 & 8.2) Fig 8.1 2. Check he MAIN SAFETY LOCK o make sure i moves freely and springs back o he lock posiion when released. Lubricae all SAFETY PIVOT poins wih WD-40 or equal. 3. Tes he Power Uni by pressing he push-buon swich. If he moor sounds like i is operaing properly, raise he lif and check all hose connecions for leaks. If he moor ges ho or sounds peculiar, sop and check all elecrical connecions. 4. Raise lif unil THE CYLINDER BOTTOMS OUT AND THE LIFT STOPS. Fig 8.2 Keep hands and fee clear. Remove hands and fee from any moving pars. Keep fee clear of lif when lowering. Avoid pinch poins. ALWAYS WEAR SAFETY GOGGLES. DANGER! VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA. Suspension componens us on his lif are inended o raise and lower lif only and are no mean o be load holding devices. Remain clear of elevaed lif unless visual confirmaion is made ha all primary Safey Locks are fully engaged and he lif is LOWERED ono he Safey Locks. Refer o insallaion /operaion manual for proper Safey Lock procedures and /or furher insrucion. 14
6. Raise he lif off he safey locks by pressing he push buon on he power uni. Make sure you raise he lif by a leas wo inches o allow adequae clearance for he safey lock o clear. ( See Fig. 8.3-8.5) Fig 8.3 Fig 8.5 Safey Unlocked Fig 8.4 STEP 9 (Bleeding) 1. Lif mus be fully lowered before changing or adding fluid. 2. Raise and lower lif six imes. The cylinder is self bleeding. Afer bleeding sysem, fluid level in power uni reservoir may be down. Add more fluid if necessary o raise lif o full heigh. I is only necessary o add fluid o raise lif o full heigh. 8. Lower lif by depressing lowering valve on power uni. 9. Run he lif up and down a few imes o ensure ha he locks are engaging uniformly and ha he safey release mechanisms are funcioning. Re-adjus if necessary 15 3. To pressure es, run lif o full rise and run moor for approximaely 3-seconds afer lif sops. This will place pressure on he hydraulic sysem. Sop and check all fiings and hose connecions. Tighen or reseal if required. POST-INSTALLATION CHECK-OFF Lif Assembly, Level And Sable Arm Assemblies Properly Aached Elecric Power Supply Confirmed Safey Locks Funcioning Properly Check For Hydraulic Leaks Oil Level Lubricaion of Criical Componens Check For Overhead Obsrucions Runways Level All Screws, Bols, and Pins Secured Surrounding Area Clean Operaion, Mainenance and Safey Manuals on Sie
STEP 10 (Operaion Insrucions) OWNER/EMPLOYER RESPONSIBILITIES The Owner/Employer: Shall ensure ha lif operaors are qualified and ha hey are rained in he safe use and operaion of he lif using he manufacurer s operaing insrucions; ALI/SM01-1, ALI Lifing i Righ safey manual; ALI/ST-90 ALI Safey Tips card; ANSI/ALI ALOIM-2000, American Naional Sandard for Auomoive Lifs-Safey Requiremens for Operaion, Inspecion and Mainenance; ALI/WL Series, ALI Uniform Warning Label Decals/Placards; and in he case of frame engaging lifs, ALI/LP-GUIDE, Vehicle Lifing Poins/Quick Reference Guide for Frame Engaging Lifs. Shall esablish procedures o periodically inspec he lif in accordance wih he lif manufacurer s insrucions or ANSI/ALI ALOIM-2000, American Naional Sandard for Auomoive Lifs-Safey Requiremens for Operaion, Inspecion and Mainenance; and The Employer Shall ensure ha lif inspecors are qualified and ha hey are adequaely rained in he inspecion of he lif. Shall mainain he periodic inspecion and mainenance records recommended by he manufacurer or ANSI/ALI ALOIM-2000, American Naional Sandard for Auomoive Lifs-Safey Requiremens for Operaion, Inspecion and Mainenance. Shall display he lif manufacurer s operaing insrucions; ALI/SM 93-1, ALI Lifing i Righ safey manual; ALI/ST-90 ALI Safey Tips card; ANSI/ALI ALOIM-2000, American Naional Sandard for Auomoive Lifs-Safey Requiremens for Operaion, Inspecion and Mainenance; and in he case of frame engaging lifs, ALI/ LP-GUIDE, Vehicle Lifing Poins/Quick Reference Guide for Frame Engaging Lifs; in a conspicuous locaion in he lif area convenien o he operaor. Shall provide necessary lockou/agou means for energy sources per ANSI Z244.1-1982 (R1993), Safey Requiremens for he Lockou/Tagou of Energy Sources, before beginning any lif repairs. Shall no modify he lif in any manner wihou he prior wrien consen of he manufacurer. Shall esablish procedures o periodically mainain he lif in accordance wih he lif manufacurer s insrucions or ANSI/ALI ALOIM-2000, American Naional Sandard for Auomoive Lifs-Safey Requiremens for Operaion, Inspecion and Mainenance; and The Employer Shall ensure ha lif mainenance personnel are qualified and ha hey are adequaely rained in he mainenance of he lif. 16
LIFT OPERATION SAFETY DAILY inspec your lif. Never operae if i malfuncions or if i has broken or damaged pars. Use only qualified lif service personnel and genuine BendPak pars o make repairs. THOROUGHLY rain all employees in use and care of lif, using manufacurer s insrucions and Lifing I Righ and Safey Tips supplied wih he lif. NEVER allow unauhorized or unrained persons o posiion vehicle or operae lif. PROHIBIT unauhorized persons from being in shop area while lif is in use. DO NOT permi anyone on lif or inside vehicle when i is eiher being raised or lowered. ALWAYS keep area around lif free of ools, debris, grease and oil. NEVER overload lif. Capaciy of lif is shown on nameplae affixed o he lif. DO NOT sand in fron of he vehicle while i is being posiioned in lif bay. DO NOT hi or run over lif arms or adapers. This could damage lif or vehicle. Before driving vehicle ino lif bay, posiion arms and adapers o provide unobsruced enrance ono lif. ALWAYS load vehicle on lif carefully. Posiion he lif adapers o conac a he vehicle manufacurer s recommended lif poins. Raise lif unil adapers conac vehicle. Check adapers for secure conac wih vehicle. Raise lif o desired working heigh. (See Fig.21.1) DO NOT block open or override self-closing lif conrols; hey are designed o reurn o he Off or Neural posiion when released. DO NOT remove or disable arm resrains. ALWAYS remain clear of lif when raising or lowering vehicles. ALWAYS use safey sands when removing or insalling heavy componens. DO NOT go under raised vehicle if safey locks are no engaged. DANGER! VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA. Suspension componens us on his lif are inended o raise and lower lif only and are no mean o be load holding devices. Remain clear of elevaed lif unless visual confirmaion is made ha all primary safey locks are fully engaged and he lif is LOWERED ono he safey locks, Refer o insallaion /operaion manual for proper safey lock procedures and /or furher insrucion. NEVER LEAVE LIFT IN ELEVATED CONDITION unless all Safey Locks are engaged. AVOID excessive rocking of vehicle while on lif. ALWAYS CLEAR AREA if vehicle is in danger of falling. When lowering he lif PAY CAREFUL ATTENTION ha all personnel and objecs are kep clear. ALWAYS keep a visual line of sie on he lif AT ALL TIMES. ALWAYS make sure ha ALL LOCKS are disengaged. If one of he locks inadverenly locks on descen he lif and/or vehicle may disrup causing personal injury or deah, ALWAYS REMOVE ool rays, sands, ec. before lowering lif. ALWAYS RELEASE safey locks before aemping o lower lif. ALWAYS POSITION he lif arms and adapers o provide an unobsruced exi before removing vehicle from lif area. 17
TO RAISE THE LIFT WARNING! WARNING! To avoid personal injury and/or propery damage, permi only rained personnel o operae lif. Afer reviewing hese insrucions, ge familiar wih lif conrols by running he lif hrough a few cycles before loading vehicle on lif. Always lif he vehicle using all four adapers. NEVER raise jus one end, one corner, or one side of vehicle. Many specialy or modified vehicles canno be raised on a wo-pos frame engaging lif. Conac vehicle manufacurer for raising or jacking deails. TYPICAL LIFTING POINTS 1. Before Loading: Lif mus be fully lowered and service bay cleared of all personnel before he vehicle is brough on lif wih he arms (if used) se o he full drive-hru posiion. 2. Loading: Posiion arms under vehicle and posiion adapers a vehicle manufacurer s recommended lif poins. Use heigh exenders or opional frame-cradle adapers (if applicable) when necessary o ensure good conac. (See Fig 10.1) Fig. 10.1 3. Some vehicles may have he manufacurer's Service Garage Lif Poin locaions idenified by riangle shape marks on he undercarriage (reference ANSI/SAE J2184-1992). Also, here may be a label locaed on he righ fron door jamb area showing specific vehicle lif poins. 4. Posiion vehicle for proper weigh disribuion arms under vehicle o allow adapers /pads o conac a he manufacurer s recommended pick up poins. 18
5. If he specific vehicle lif poins are no idenified, or if he vehicle has addiional or uniquely posiioned payload, have a qualified person calculae he vehicle cener of graviy or have he vehicle cener of graviy deermined a a vehicle scale. Load he vehicle wih he ener of graviy midway beween adapers. 6. Se parking brake or use wheel chock o hold vehicle in posiion. Make sure vehicle is neiher fron nor rear heavy and selec he proper configuraion for he vehicle o be lifed as shown below. Cener of balance should be midway beween adapers and cenered over he lif. 19
7. Push he RAISE buon or roae he conrol swich on he power uni. Imporan Noe: Allow (2) seconds beween moor sars. Failure o comply may cause moor burnou. 8. Sop before making conac wih vehicle. Check conac poins. If required, slighly move arms or vehicle o allow resrain gear and pawl o mesh. 9. Raise vehicle unil ires clear he floor. 10. Sop and check adapers for secure conac a vehicle manufacurer s recommended lif poins. 11. Coninue o raise o desired heigh only if vehicle is secure on lif. 12. DO NOT go near or under a raised vehicle if all four adapers are no in secure conac wih vehicle a vehicle manufacurer s recommended lif poins. 13. Repea enire loading and raising procedures if required. 14. Lower lif ono safey locks. DO NOT ener work area or go under vehicle if safey locks are no engaged. CLEAR AREA if vehicle is in danger of falling. DO NOT posiion yourself beween a wall and he lif. If he vehicle falls in ha direcion, you may be severely injured. Before aemping o lif pickup rucks or oher ruck frame vehicles, be sure ha: Vehicle frame is srong enough o suppor is weigh and has no been weakened by modificaion or corrosion. DANGER! VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA. Suspension componens us on his lif are inended o raise and lower lif only and are no mean o be load holding devices. Remain clear of elevaed lif unless visual confirmaion is made ha all primary safey locks are fully engaged and he lif is LOWERED ono he safey locks, Refer o insallaion /operaion manual for proper safey lock procedures and /or furher insrucion. Vehicle individual axle weigh does no exceed one-half lif capaciy. Adapers are in secure conac wih frame a vehicle manufacurers recommended lif poins. Vehicle is sable on lif and neiher fron nor ail heavy. WHILE USING LIFT Avoid excessive rocking of vehicle while on lif. Always use safey sands as needed or when removing or insalling heavy componens. 20
TO LOWER THE LIFT MAINTENANCE INSTRUCTIONS WARNING! When lowering he lif PAY CAREFUL ATTENTION ha all personnel and objecs are kep clear. ALWAYS keep a visual line of sie on he lif AT ALL TIMES. ALWAYS make sure ha ALL LOCKS are disengaged. If one of he locks inadverenly locks on descen he lif and/or vehicle may disrup causing personal injury or deah. 1. Remove all ools or oher objecs from he lif area. 2. Raise lif off safey locks. Make sure you raise he lif by a leas wo inches o allow adequae clearance for he locks o clear. 3. Confirm safey lock is in unlocked posiion. CAUTION! If you are no compleely familiar wih auomoive lif mainenance procedures; STOP: Conac facory for insrucions. To avoid personal injury, permi only qualified personnel o perform mainenance on his equipmen. Always keep bols igh. Check periodically. Always keep lif componens clean. Always if oil leakage is observed, call local service represenaive. Always if elecrical problems develop, call local service represenaive. Always replace ALL FAULTY PARTS before lif is pu back ino operaion. Daily: Make a visual inspecion of ALL MOVING PARTS and check for excessive signs of wear. Daily: Check Safey Locks o ensure hey are in good operaing condiion. Daily: Check pivo poins and hinges for wear. Replace worn pars as required wih genuine BendPak pars. Daily: Inspec adapers for damage or excessive wear. Replace as required wih genuine BendPak pars. Weekly: Lubricae any rollers wih general purpose oil or WD-40. Lubricae arm Hinge Pins wih grease. Weekly: Check bols and pins o ensure proper mouning. 4. Push LOWERING valve handle o lower. Do no override self-closing lif conrols. 5. Remain clear of lif when lowering vehicle. Observe pinch poin warning decals. 6. Remove adapers from under vehicle and arms o full drive-hru posiion before moving vehicle. 7. If lif is no operaing properly, DO NOT use unil adjusmen or repairs are made by qualified lif service personnel. Monhly: Lubricae locking lach shafs. Push lach handle several imes for oil o penerae pivo poins. Semi-Annually: Check fluid level of lif power uni and refill if required per lif insallaion insrucions. Replace all cauion, warning or safey relaed decals on he lif if unable o read or missing. Reorder labels from BendPak. Refer o ANSI/ALI ALOIM bookle for periodic inspecion checklis and mainenance log shee. 21
Safe Lif Operaion Auomoive and ruck lifs are criical o he operaion and profiabiliy of your business. The safe use of his and oher lifs in your shop is criical in prevening employee injuries and damage o cusomer s vehicles. By operaing lifs safely you can ensure ha your shop is profiable, producive and safe. Safe operaion of auomoive lifs requires ha only rained employees should be allowed o use he lif. TRAINING SHOULD INCLUDE, BUT NOT LIMITED TO: Proper posiioning of he vehicle on he runway. (See manufacurers minimize wheel base loading requiremens.) Use of he operaing conrols. Undersanding he lif capaciy. Proper use of jack sands or oher load supporing devices. Proper use, undersanding and visual idenificaion of safey lock devices and heir operaion. Reviewing he safey rules. Proper housekeeping procedures (lif area should be free of grease, oil, ools, equipmen, rash, and oher debris) A daily inspecion of he lif should be compleed prior o is use. Safey devices, operaing conrols, lif arms and oher criical pars should be inspeced prior o using he lif. All mainenance and repairs of he lif should be compleed by following he manufacurer s requiremens. Lif repair pars should mee or exceed OEM specificaions. Repairs should only be compleed by a qualified lif echnician. The vehicle manufacurer s recommendaions should be used for spoing and lifing he vehicle. LIFT OPERATION SAFETY I is imporan ha you know he load limi. Be careful ha you do no overload he lif. If you are unsure wha he load limi is, check he daa plae found on one of he lif columns or conac he manufacurer. The cener of graviy should be followed closely o wha he manufacurer recommends. Always make sure you have proper overhead clearance. Addiionally, check ha aachmens, (vehicle signs, campers, anennas, ec.) are no in he way. Be sure ha prior o he vehicle being raised, he doors, runk, and hood are closed securely. Prior o being raised, make sure here is no one sanding closer han six fee from he lif. Afer posiioning he vehicle on he lif runways, se he emergency brake, make sure he igniion is off, he doors are closed, overhead obsrucions are cleared, and he ransmission is in neural. Double check ha he auomaic chock devices are in posiion and hen when he lif is raised, observe he chocks. Pu pads or adapers in he righ posiion under he conac poins ha have been recommended. The lif should be raised jus unil he vehicle s wheels are abou one foo off he ground. If conac wih he vehicle is uneven or i appears ha he vehicle is no siing secure, carefully lower he lif and readjus. Always consider poenial problems ha migh cause a vehicle o slip, i.e., heavy cargo, undercoaing, ec. Pay aenion when walking under a vehicle ha is up on he hydraulic lif. 22
DO NOT leave he conrols while he lif is sill in moion. DO NOT sand direcly in fron of he vehicle or in he bay when vehicle is being loaded or driven ino posiion. DO NOT Go near vehicle or aemp o work on he vehicle when being raised or lowered. REMAIN CLEAR of lif when raising or lowering vehicle. DO NOT rock he vehicle while on he lif or remove any heavy componen from vehicle ha may cause excessive weigh shif. DO NOT lower he vehicle unil people, maerials, and ools are clear. ALWAYS ENSURE ha he safeies are engaged and lowered on o he safey ladders before any aemp is made o work on or near vehicle. Some vehicle mainenance and repair aciviies may cause he vehicle o shif. Follow he manufacurer s guidelines when performing hese operaions. The use of jack sands or alernae lif poins may be required when compleing some repairs. READ AND UNDERSTAND all safey warning procedures before operaing lif. KEEP HANDS AND FEET CLEAR. Remove hands and fee from any moving pars. Keep fee clear of lif when lowering. Avoid pinch poins. ONLY TRAINED OPERATORS should operae his lif. All non-rained personnel should be kep away from work area. Never le non-rained personnel come in conac wih, or operae lif. USE LIFT CORRECTLY. Use lif in he proper manner. Never use lifing adapers oher han wha is approved by he manufacurer. DO NOT override self-closing lif conrols. CLEAR AREA if vehicle is on danger of falling. STAY ALERT. Wach wha you are doing. Use common sense. Be aware. CHECK FOR DAMAGED PARTS. Check for alignmen of moving pars, breakage of pars or any condiion ha may affec is operaion. Do no use lif if any componen is broken or damaged. NEVER remove safey relaed componens from he lif. Do no use lif if safey relaed componens are damaged or missing. When he lif is being lowered, make sure everyone is sanding a leas six fee away. Be sure here are no jacks, ools, equipmen, lef under he lif before lowering. Always lower he vehicle down slowly and smoohly. 23
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25
LIFT WILL NOT RAISE POSSIBLE CAUSE 1. Air in oil, (1,2,8,13) 2. Cylinder binding, (9) 3. Cylinder leaks inernally, (9) 4. Moor run backward under pressure, (11) 5. Lowering valve leaks, (3,4,6,10,11) 6. Moor runs backwards, (7,14,11) 7. Pump damaged, (10,11) 8. Pump won prime, (1,8,13,14,3,12,10,11) 9. Relief valve leaks, (10,11) 10. Volage o moor incorrec, (7,14,11) REMEDY INSTRUCTION 1. Check for proper oil level.......................... The oil level should be up o he bleed screw in he reservoir wih he lif all he way down. 2. Bleed cylinders.................................. See Insallaion Manual 3. Flush- Release valve o ge rid of..................... Hold release handle down and sar uni allowing possible conaminaion i o run for 15 seconds. 4. Diry oil......................................... Replace oil wih clean Dexron ATF. 5. Tighen all faseners............................... Tighen faseners o recommended orques. 6. Check for free movemen of release................... If handle does no move freely, replace bracke or handle assembly. 7. Check moor is wired correcly....................... Compare wiring of moor o elecrical diagram on drawing. 8. Oil seal damaged or cocked.........................replace oil seal around pump shaf. 9. See Insallaion Manual............................ Consul Lif Manufacurer. 10. Replace wih new par............................. Replace wih new par. 11. Reurn uni for repair.............................. Reurn uni for repair. 12. Check pump-mouning bols........................ Bols should be 15 o 18 f. lbs. 13. Inle screen clogged.............................. Clean inle screen or replace. 14. Check wall oule volages and wiring..................make sure uni and wall oule are wired properly. 26
MOTOR WILL NOT RUN POSSIBLE CAUSE 1. Fuse blown, (5,2,1,3,4) 2. Limi swich burned ou, (1,2,3,4) 3. Microswich burned ou, (1,2,3,4) 4. Moor burned ou, (1,2,3,4,6) 5. Volage o moor incorrec, (2,1,8) REMEDY INSTRUCTION 1. Check for correc volage...........................compare supply volage wih volage on moor name ag. Check ha he wire is sized correcly. N.E.C. able 310-12 requires AWG 10 for 25 Amps. 2. Check moor is wired correcly.......................compare wiring of moor o elecrical diagram on drawing. 3. Don use exension cords.......................... According o N.E.C. : The size of he conducors should be such ha he volage drop would no exceed 3% o he farhes oule for power Do no run moor a 115 VAC damage o he moor will occur. 4. Replace wih new par.............................replace wih new par. 5. Rese circui breaker/fuse..........................rese circui breaker/fuse. 6. Reurn uni for repair............................. Reurn uni for repair. 7. See Insallaion Manual............................See Insallaion Manual. 8. Check wall oule volage and wiring.................. Make sure uni and wall oule is wired properly. Moor mus run a 208/230 VAC. LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1. Cylinders binding, (1) 2. Release valve clogged, (5,4,2,3) 3. Pressure fiing oo long, (6) REMEDY INSTRUCTION 1. See Insallaion Manual............................ Consul Lif Manufacurer. 2. Replace wih new par.............................replace wih new par. 3. Reurn for repair................................. Reurn for repair. 4. Check oil...................................... Use clean 10-WT hydraulic oil or Dexron-III auomaic ransmission fluid only. If ATF is conaminaed, replace wih clean ATF and clean enire sysem. 5. Clean release valve................................ Wash release valve in solven and blow ou wih air. 6. Replace fiing wih shor hread lead................... Replace fiing wih shor hread lead. 27
WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, (1,2,3,4) 2. Cylinder binding, (5) 3. Cylinder leaks inernally, (5) 4. Lif overloaded, (6,5) 5. Lowering valve leaks, (7,8,1,5,9) 6. Moor runs backwards, (10,12,9) 7. Pump damaged, (5,9) 8. Pump won prime, (1,2,3,4,5,11,9) 9. Relief valve leaks, (8,5,9) 10. Volage o moor incorrec, (10,12,5) REMEDY INSTRUCTION 1. Check oil level.................................. The oil level should be up o he bleed screw in he reservoir wih he lif all he way down. 2. Check/Tighen inle ubes.......................... Replace inle hose assembly. 3. Oil seal damaged or cocked........................ Replace oil seal and insall. 4. Bleed cylinders............................. See Insallaion Manual. 5. See Insallaion Manual............................ Consul Lif Manufacurer. 6. Check vehicle weigh............................. Compare weigh of vehicle o weigh limi of he lif. 7. Flush release valve............................. Hold release handle down and sar uni allowing i o run for 15 seconds. 8. Replace wih new par............................. Replace wih new par. 9. Reurn uni for repair.............................. Reurn uni for repair. 10. Check moor is wired correcly....................... Compare wiring of moor o elecrical diagram on power uni drawing. 11. Inle screen clogged.............................. Clean inle screen or replace. 12. Check wall oule volage and wiring...................make sure uni and wall oule is wired properly. 28
LIFT WILL NOT STAY UP POSSIBLE CAUSE 1. Air in oil, (1,2,3) 2. Check valve leaks, (6) 3. Cylinders leak inernally, (7) 4. Lowering valve leaks, (4,5,1,7,6) 5. Leaking fiings, (8) REMEDY INSTRUCTION 1. Check oil level....................................the oil level should be up o he bleed screw in he reservoir wih he lif all he way down. 2. Oil seal damaged and cocked........................ Replace oil seal around pump shaf. 3. Bleed cylinder.................................... Refer o Insallaion Manual. 4. Flush release valve................................ Hold release handle down and sar uni allowing i o run for 15 seconds. 5. Replace wih new valve............................. Replace wih new valve. 6. Reurn uni for repair............................... Reurn uni for repair. 7. See Insallaion Manual............................. Consul Lif Manufacurer. 8. Check complee hydraulic sysem for leaks............... Tighen all hydraulics fiings and inspecs all hoses. 29
2 1 NOTE: UNLESS OTHERWISE SPECIFIED. 1. 5250128 & 5215263 SHIPPED ON SEPARATE PALLET 2. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING REVISION REV DESCRIPTION DATE EDITED BY ECO# G UPDATED BOM REVISION 09/22/2011 TM 00483 H UPDATED BOM REVISIONS 02/17/2012 TM 00490 J UPDATED BOM REVISION 05/17/2012 TM 00521 3 ITEM NO PART NUMBER DESCRIPTION QTY REV 1 5245128 MD-6XP LIFT SUPERSTRUCTURE 1 F 2 5215263 MD-6XP POWER UNIT STAND ASSEMBLY 1 A 3 5250128 MD-6XP PARTS BOX 1 F SIZE: DO NOT SCALE DRAWING DIMENSIONS ARE IN MM MATERIAL: --- --- DRAWN CHECKED NAME DATE TM 02/19/2009 MT 05/30/2012 THIRD ANGLE PROJECTION PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. TITLE: SIZE A DWG. NO. 5260169 1645 LEMONWOOD DR. SANTA PAULA, CA 93060 MD-6XP RECEIVED LIFT VER B SCALE: 1:20 REV J SHEET 1 OF 2 30
8 11 7 6 9 14 5 10 13 4 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2. ASSEMBLE ITEMS AS SHOWN 2 1 NEXT ASSEMBLY 5260169 REVISION REV DESCRIPTION DATE EDITED BY ECO# D UPDATED BOM REVISIONS 09/22/2011 TM 00483 E UPDATED BOM REVISION 02/17/2012 TM 00490 F UPDATED BOM REVISION 05/16/2012 TM 00521 3 12 ITEM NO PART NUMBER DESCRIPTION QTY REV 1 5600238 MD-6XP INNER ARM WELDMENT 1 B 2 5600240 MD-6XP OUTER ARM WELDMENT 1 A 3 5600239 MD-6XP COVER WELDMENT 1 B 4 5215253 MD-6XP SAFETY ASSEMBLY 1 B 5 5502175 CYLINDER ASSEMBLY Ø3.0 x 15 2 C 6 5746121 MD-6XP ARM PIVOT PIN 2 C 7 5505723 MD-6XP INNER ARM PIN WELDMENT 4 B 8 5540275 E RING Ø25mm OD DIN 6799 0250 18-9 5540015 C RING Ø30mm OD TRUARC 5103-118 4-10 5505722 MD-6XP CYLINDER PIN, LOWER 2 A 11 5215265 MD-6XP ROLLER ASSEMBLY 4 C 12 5505719 MD-6XP OUTER SCISSOR ROLLER PIN WELDMENT 2 B 13 5505720 MD-6XP SAFETY PIN 2 A 14 5505721 MD-6XP CYLINDER PIN, UPPER 2 A SIZE: DO NOT SCALE DRAWING DIMENSIONS ARE IN MM MATERIAL: --- --- DRAWN CHECKED NAME DATE TM 02/19/2009 MT 05/29/2012 THIRD ANGLE PROJECTION PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. TITLE: SIZE A DWG. NO. 5245128 1645 LEMONWOOD DR. SANTA PAULA, CA 93060 MD-6XP LIFT SUPERSTRUCTURE SCALE: 1:20 REV F SHEET 1 OF 1 31
12 10 11 13 14 5 3 2 4 8 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 9 7 1 6 NEXT ASSEMBLY 5260169 REVISION REV DESCRIPTION DATE EDITED BY ECO# D REPLACED 5215250 WITH 5215507, REPLACED 5215252 WITH 5215523 05/26/2011 TM 00463 E UPDATED BOM REVISION 11/09/2011 TM 00483 F UPDATED BOM REVISIONS 02/16/2012 TM 00490 17 16 15 ITEM NO PART NUMBER DESCRIPTION QTY REV 1 5215264 MD-6XP LIFT ARM ASSEMBLY 4 B 2 5550103 FTG ELB -04 JIC -06 ORB 1-3 5550086 FTG ELB-04 NPT x -04 JIC 2-4 5550145 FTG PLG -04 NPT 1-5 5550147 FTG NPL -04 JIC x -04 NPT 1-6 5535001 NUT M8 x 1.25 NL 4-7 5545202 WASHER M8 x Ø15 SL 4-8 5530304 HHB M8 x 1.25 x 20 4 - SIZE: 9 5215523 4 B 10 5600257 MD-6XP/RJ-45 LIFT PAD WELDMENT BASE 4 B 11 5746390 4 B DIMENSIONS ARE IN MM MD-6XP/RJ-45 SHORT ROUND LIFT PAD ASSEMBLY GP/XPR/RJ/MD-6XP SHORT LIFT PAD EXTENSION (113mm LG.) 12 5215507 ROUND LIFT PAD ADAPTER ASSEMBLY 4 D 13 5570013 HD-14LS/MD-6XP HOSE ASSY Ø6.4 x 3660mm 1 C 14 5570054 LR-60/60P, MD-6XP HYD HOSE ASSEMBLY Ø6.4 x 540mm DS 1 B 15 5900108 MD-6XP INSTALLATION MANUAL 1-16 5905135 CAUTION ALI/WL 300CSW 1-17 5900151 BENDPAK #90 WARRANTY CARD 1 - DO NOT SCALE DRAWING MATERIAL: --- --- DRAWN CHECKED NAME DATE TM 02/18/2009 MT 03/08/2012 THIRD ANGLE PROJECTION PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. TITLE: SIZE A DWG. NO. 5250128 1645 LEMONWOOD DR. SANTA PAULA, CA 93060 MD-6XP PARTS BOX SCALE: 1:18 REV F SHEET 1 OF 1 32
MAINTENANCE RECORDS 33
MAINTENANCE RECORDS 34
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For Pars Or Service Conac: BendPak Inc. / Ranger Producs 1645 Lemonwood Dr. Sana Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com p/n 5900108