TABLE OF CONTENTS 2 TALAS DRYER 4 TALAS MEASURER 7 TALAS PORTABLE DRYER 9 TALAS LEAKER 11 TALAS STARTER 14 TALAS AUXILIARY 17 APPENDICES ALL PICTURES SHOWN ARE FOR REFERENCE ONLY ACTUAL PRODUCT MAY VARY DUE TO PRODUCT ENHANCEMENT 1
Talas Dryer General Information Currently electric motors with low insulation resistance are either replaced or taken to a drying oven. The Talas Dryer constantly monitors the winding insulation resistance and keeps the insulation dry at all times. The fully automated drying procedure stops after the insulation resistance has reached the specified value. TD-30/50 The Talas Dryer is connected to two of the phases and the ground of the electric motor feed circuit. The unit itself is powered by the mains electricity (220-240 VAC) and has a RS485 interface with Modbus protocol for transferring data to the Talas Monitoring system and most process control systems. The Talas Monitoring service allows the user to monitor electric motors from any computer or smart device. SMS and e-mail notifications can also be activated. Main Features Automatic windings insulation resistance measuring, insulation drying and standby heating of electric motors combined in one device Suitable for drying asynchronous motors up to 300A (200kW/400V and 320kW/690V) Suitable for standby heating of asynchronous motors up to 1000A When installed next to MCC, no additional cabling between the motor and MCC required Polarization index (PI) and dielectric absorption ratio (DAR) data can be monitored and processed Modbus protocol utilizing RS485 interface for data transfer Insulation resistance can be measured even when VFD or Soft Starter is connected to motor circuit without isolation contactor. Model Range Device Name Talas Dryer 10A Talas Dryer 20A Talas Dryer 30A Talas Dryer 50A Talas Dryer 90A Talas Dryer 130A Item Number TD-10/50 TD-20/50 TD-30/50 TD-50/50 TD-90/50 TD-130/50 2
Type Designation Technical Specifications SPECIFICATIONS: Talas Dryer Input voltage 220-240 VAC (mains) Test voltage 50VDC (optional 105VDC) Communication protocol Modbus Communication interface RS485 Measuring range 0.2-20MΩ (optional 0.3-60MΩ, test voltage 105VDC) IP IP20 Weight & External Dimensions TD-10/50 TD- 50/50 TD-90/50 TD- 130/50 Casing (pcs) 1 2 Depth (mm) 298 320 Height (mm) 302 302 Width with feet (mm) 242 242 Width without feet 222 222 (mm) Weight (kg) 12-16 18-20 Appendices Appendix 1.1. Talas Dryer dimensions Appendix 1.2. Electric motors capacity (drying mode) Appendix 1.3. Power and current consumption Appendix 1.4. Installation examples 3
Talas Measurer Talas Measurer 50, 105 and 250 VDC Talas Measurer 50, 105 and 250 VDC are automatic insulation resistance monitoring devices for electric motors (AC and DC). The Talas Measurer is recommended to be installed close to the motor control center (MCC) and is connected to one phase and the ground of the electric motor feed circuit. Talas Measurer 50/105VDC (MCC) The Talas Measurer 50/105VDC (MCC) is an automatic insulation resistance monitoring device for electric motors (AC and DC) mounted directly on the motor control center (MCC) or other electric cabinet. It is connected to one phase and the ground of the electric motor feed circuit. TM50-MCC Main Features Automatic winding insulation resistance measurer Polarization index (IP) and dielectric absorption ratio (DAR) can be monitored and processed Modbus protocol utilizing RS485 interface for data transfer Measuring and operational data is transferred to the Talas Monitoring system via M2M-modem Three measurement voltages available: - 50 VDC (range 0-20MΩ), - 105 VDC (range 0-60MΩ), - 250 VDC (range 0-1000MΩ) Can be calibrated to measure insulation resistance even when VFD or Soft Starter is connected to motor circuit without isolation contactor One measurer unit can be used for measuring several motors Optionally TM50-MCC and TM105-MCC can be delivered in IP65 case with high IP circular connectors. TM50-DD 4
Model Range Device Name Item Number DIN Rail attachment* Talas Measurer 50VDC TM50-1DD Direct Talas Measurer 50VDC TM50-1DI Indirect Talas Measurer 50VDC (MCC) TM50-MCC Talas Measurer 105VDC TM105-1DD Direct Talas Measurer 105VDC TM105-1DI Indirect Talas Measurer 105VDC (MCC) TM105-MCC Talas Measurer 250VDC TM250-DD Direct Talas Measurer 250VDC TM250-DI Indirect *For more information about DIN-rail attachments check Appendices 2.3 and 2.4 Type Designation Technical Specifications SPECIFICATIONS: Talas Measurer 50/105VDC Input voltage 220-240 VAC (optional 110-120 VAC), 50/60 Hz Input current 1 A Test voltage 50VDC or 105VDC Max. motor voltage 690VAC (direct connection to the phase L1) 1000VAC (connection via NC contact to the phase L1) Communication protocol Modbus Communication interface RS485 Measuring range 0.2-20MΩ, 0.3-60MΩ IP IP54 5
Appendices SPECIFICATIONS: Talas Measurer 50/105VDC (MCC) Input voltage 100-240 VAC, 50/60 Hz Input current (max peak) 1 A Test voltage 50VDC or 105VDC Max. motor voltage 1000 VAC Communication protocol Modbus Communication interface RS485 Measuring range 0.2-20MΩ, 0.3-60MΩ IP IP20 SPECIFICATIONS: Talas Measurer 250VDC Input voltage 220-240 VAC, (optional 110-120 VAC), 50/60 Hz Input current (max peak) 1 A Test voltage 250VDC Maximum motor Voltage 690VAC (direct connection to the phase L1) 1000VAC (connection via NC contact to the phase L1) Communication protocol Modbus Communication interface RS485 Measuring range 0-1000MΩ IP IP54 Weight & External Dimensions TM50-1DD, TM- 105-1DD, TM250-DD TM50-1DI, TM-105-1DI, TM250-DI Depth (mm) 69 69 104 Height (mm) 275 275 136 Width (mm) 175 175 175 Weight (kg) 2,26 2,4 0,93 Box wall thickness (mm) 2,50 2,50 Appendix 2.1. Connection diagram without start control Appendix 2.2. Connection diagram with start control Appendix 2.3. TM50-1DI/TM105-1DI Technical drawing and specification Appendix 2.4. TM50-1DD/TM105-1DD Technical drawing and specification Appendix 2.5. TM50-MCC/TM105-MCC Technical drawing and specification Appendix 2.6. TM50/105 Connectors Appendix 2.7. I/O Pin List (MCC) TM50-MCC, TM105-MCC 6
Talas Portable Dryer General Information Currently electric motors with low insulation resistance are either replaced or taken to the drying oven. Portable Talas Dryer can dry the motor without time consuming disassembly. The fully automated drying procedure stops after the insulation resistance has reached the specified value. PTD90 The device is connected to two phases and the ground of the electric motor feed circuit by convenient alligator clips (also widely used for car battery charging). It is powered by the mains electricity (220-240 VAC) and includes a cellular modem for transferring operational and measurement data. The Talas Monitoring service allows its users to monitor their electric motors from any computer or smart device. SMS and/or email notifications are also available, for example, signaling about the end of the drying process. Main Features The Portable Talas Dryer is similar to an ordinary megaohmmeter but it also allows drying the winding insulation and starting the motor safely Suitable for all electric motors up to 320A (200kW/400V and 300kW/690V) Motor disassembly not required for insulation drying Motor drying can be carried out from the MCC (recommended) Data transfer via M2M modem to the Talas Monitoring System SMS and/or e-mail notification available when the motor is ready to start Heavy duty protective case Model Range Device Name Portable Talas Dryer 50A Portable Talas Dryer 90A Portable Talas Dryer 130A Item Number PTD50 PTD90 PTD130 7
Type Designation Technical Specifications SPECIFICATIONS: Portable Talas Dryer Input voltage 220-240 VAC (mains) Max. input current 5A (50A), 8A (90A), 10A (130A) Max. power consumption 1200W (50A), 1500W (90A), 1800W (130A) Max. phase-to-phase resistance for nominal PTD50, 0.25Ω ; PTD90, 0.12Ω; PTD130, 0.1Ω drying current output Test voltage 50 VDC (optional 105VDC) Communication protocol M2M-modem Measuring range 0.2-20MΩ (optional 0.3-60MΩ, test voltage 105VDC) IP IP67 Protective case color Black, green or orange Weight & External Dimensions PTD50 PTD90 PTD130 Depth (mm) 372 372 372 Height (mm) 670 670 670 Width (mm) 510 510 510 Weight (kg) 31,8 35 38 Appendices Appendix 3.1. PTD50/PTD90/PTD130 Technical drawing and specification 8
Talas Leaker TEL60 General Information The Talas Leaker is an automatic device for monitoring alternating current (AC) leakage. Unlike a residual current device (RCD), ours allows full monitoring of leakage current and notifies when its value is increasing. Monitoring the leakage current makes it possible to identify problems prior to RCD cutting the power. The device is installed on a DIN rail in close proximity to the monitored equipment. The high accuracy clamp sensor is placed around the three phases and the neutral or protective earth (PE) cable. Installation is quick, easy and can be done without disconnecting any cables. The simple design of the Talas Leaker makes it easy to relocate the device. Also available as two clamps-one control unit. Model Range Item Number Measurement Range Clamp Size TEL60 0.0mA 60A 25x30mm TEL600 0.0mA 600A 35x40mm TEL1000 0.0mA 1000A Φ68mm Type Designation 9
Technical Specifications SPECIFICATIONS: Talas Leaker Input voltage 100-240 VAC, 50/60 Hz Input current (max. peak) 1 A Communication protocol Modbus Communication interface RS485 IP IP54 Dimensions (mm) 55.10 H x 142 W x 222 D Weight (g) Control box 1162 Clamp TEL60 104 Clamp TEL600 132 Clamp TEL1000 530 Appendices Appendix 4.1. Leakage current measuring principles Appendix 4.2. Clamp Sensor dimensions 10
Talas Starter Harmonic free, multifunctional, ready to use AC motor control center with reduced current soft start. General Information During direct on-line start of asynchronous motors, the shaft accelerates rapidly resulting in increased starting current. This causes shock loading which can result in permissible values being exceeded. Variable Frequency Drives (VFD) and Solid State Soft Starters are widely used to solve this problem, however this is not always considered to be the best option based on lower reliability, increased maintenance cost, complexity of operation and/or higher investment cost. The Talas Starter is an off-the-shelf electric motor control center designed for shock-free soft starting of motors for pumps, fans, conveyer belts, geared traveling and traversing cranes. Its design reduces starting current and torque; the Talas Starter guarantees enhanced reliability, energy efficiency, higher service performance of electric motor drives and cost savings. Energy Efficiency Power factor (Соs j) of asynchronous motors (e.g. with capacity up to 18 kw) depends on rated speed and design features and, as a rule, would not exceed the value of 0.88. When sizing an electric motor, it is common to oversize the motor in case of short-term overload situations. As a result, motors are mostly under loaded, and factual operating Соs j decreases. According to statistics, the factual average operating Соs j can drop down to 0.65. When electric motors are operated at a constant rate but mostly at very light loads (escalators, conveyors, ski lifts etc.), the average daily Соs j can drop down as low as to 0.20. Variable Frequency Drives do help correcting the power factor but since the use of power factor correcting capacitors is not allowed with VFDs, the power factor will remain low when electric motors are operated at light loads (Соs j < 0.5). The use of such capacitors is also not allowed with solid state soft starters. The Talas Starter is designed to activate power factor correcting capacitors after the soft start phase. Capacitance is specified to match the rated Соs j of the electric motor and can be adjusted to the factual load. Continuous power factor compensation while in operation helps to increase power factor up to 0.94-0.98. Higher power factor means smaller transformers, circuit breakers, wires and cables; and overall better energy efficiency. 11
Main Features The most durable and energy efficient electric motor control center in the world 100% Harmonic free Full scale motor control center. Just plug and play! Energy efficiency due to continuous reactive power compensation Advanced reliability No semi conductive converters Ease of maintenance due to no complex power electronics Increased life of contactors due to reduction of starting currents Designed for harsh climate conditions Soft stop features available (optional) Ease of installation/removal Convenient connection via standard 400V 16А and 32А power outlets Built-in connectivity to Talas Dryer and Talas Measurer devices for monitoring and drying of winding insulation resistance Model Range Talas Starter Item Number Motor Rating (400V) Recommended Circuit Breaker TS-7.5/16А Up to 7.5 kw C16A TS-11/20А Up to 11 kw C20A TS-13/25А Up to 13 kw C25A TS-18/32А Up to 18 kw C32A The Talas Starter is also available for higher capacity motors. For details please contact Talas Electric Oy or your dealer. Technical Specifications SPECIFICATIONS: Talas Starter Input voltage 380-440 VAC (mains) (optional 690 VAC) Output voltage 380-440 VAC (optional 690 VAC) Electric motor rated capacity 4-18 kw (to be specified before placing an order) Type of electric drive Constant speed, single motor Number of start stages 3 Rated Соs j 0.94 Control mode Remote, No Start (safety feature), Local & Equipment s own starting mechanism Start mode Three-stage soft start Connection to Talas Dryer Yes or Talas Measurer device 12
IP Indication and alert system Automation Remote control and offline operation IP44 Yes For automation integration (control and monitoring) Talas Starter is also available with Modbus protocol and RS232/RS485 interfaces. Remote control via a smart device, PC, sensors etc. available upon request. Prescheduled off-line operation available upon request. Appendices Attachment 5.1. Talas Starter. Dimensional drawing 13
Talas Auxiliaries TMX3-50A TATEX-10A Talas Multiplexer The Talas Multiplexer is a special junction box that allows one Talas Dryer device to be connected to 2 or 3 motors. The Multiplexer is a costeffective solution when several motors are being operated from one electrical room. Talas ATEX Box The Talas ATEX Box is a VTT (Technical Research Centre of Finland) certified junction box for feeding measuring and drying current to Ex-classified circuits and motors. It is installed next to the Talas Dryer. Its compact size and high IP rating (IP65) makes installation easy and flexible. This ATEX Box is available for all Talas Dryers. Talas Indication Light Box (Mimic Panel) Talas Electric Oy can supply an indication light box together with its Measurers. This mimic panel displays all important alerts and operational statuses which can be checked directly in the field. Indication lights can be placed in an enclosure that meets customer s specifications. Model Range Device Name Talas Multiplexer for Talas Dryer for 2 motors (up to 50A) Talas Multiplexer for Talas Dryer for 3 motors (up to 50A) Talas Multiplexer for Talas Dryer for 2 motors (up to 90A) Talas Multiplexer for Talas Dryer for 3 motors (up to 90A) Talas Multiplexer for Talas Dryer for 2 motors (up to 130A) Talas Multiplexer for Talas Dryer for 3 motors (up to 130A) Talas ATEX Box for Talas Dryer for 10A Talas ATEX Box for Talas Dryer for 20A Talas ATEX Box for Talas Dryer for 30A Talas ATEX Box for Talas Dryer for 50A Talas ATEX Box for Talas Dryer for 90A Talas ATEX Box for Talas Dryer for 130A Indication Light Box for 1 Talas Measurer 50/105 VDC Item Number TMX2-50A TMX3-50A TMX2-90A TMX3-90A TMX2-130A TMX3-130A TATEX-10A TATEX-20A TATEX-30A TATEX-50A TATEX-90A TATEX-130A TM-LB-50/105-1 14
Indication Light Box for 2 Talas Measurers 50/105 VDC Indication Light Box for 1 Talas Measurer 250 VDC TM-LB-50/105-2 TM-LB-250-1 Type Designation 15
Technical Specifications SPECIFICATIONS: Talas Multiplexer Input voltage 220-240 VAC (optional 110 120 VAC), 50/60 Hz Input current 1 A Communication protocol Modbus Communication interface IP Dimensions (mm) Weight (kg) RS232 or RS485 IP65 500 H x 400 W x 203 D 12.6 (2 motors), 12.9 (3 motors) SPECIFICATIONS: Talas ATEX Box Input voltage 220-240 VAC (optional 110 120 VAC), 50/60 Hz Input current 1 A IP IP65 Dimensions (mm) TATEX 10-30A 300 L x 200 W x 130 D Weight (kg) TATEX-50A 400 L x 200 W x 130 D TATEX-90A 400 L x 300 W x 130 D TATEX-130A 400 L x 300 W x 130 D 2.5-5.5 (depending on the model) Appendices Appendix 6.1. Multiplexer 2 motor layout Appendix 6.2. Multiplexer 3 motor layout 16
Appendix 1.1. Talas Dryer dimensions Image 1. Talas Dryer, overall dimension drawing. Appendix 1.2. Electric motors capacity (drying mode) Specifications of Talas Dryer Series Item No. TD-10/50 TD-20/50 TD-30/50 TD-50/50 TD-90/50 TD-130/50 Electric motor capacity*, kw 2-15 10-30 20-50 40-90 75-200 75-300 Electric motor capacity (heating mode)*, kw Max. drying current, A Max. measuring voltage, V (VDC) 6-30 30-90 60-150 120-225 200-400 200-600 10 20 30 50 90 130 50** 50** 50** 50** 50** 50** Max. resistance between phases L1 and L2 for nominal drying current output, Ω 2.1 1.1 0.5 0.25 0.12 0.1 * Indicative value. Contact Talas Electric Oy or your dealer for more information ** 105VDC option also available 17
Appendix 1.3. Power and current consumption Power and current consumption Model Power Max. current Recommended fuse 10A 400W 3A 10C 20A 650W 4A 10C 30A 800W 4A 10C 50A 1000W 5A 16C 90A 1500W 8A 16C 130A 1800W 10A 16C Appendix 1.4. Installation examples Image 2. Installation with steel partition (left) and free-standing installation (right). 18
Appendix 2.1. Connection diagram without start control 19
Appendix 2.2. Connection diagram with start control 20
Appendix 2.3. TM50-1DD/TM105-1DD Technical drawing and specification 21
Appendix 2.4. TM50-1DI/TM105-1DI Technical drawing and specification 22
Appendix 2.5. TM50-MCC/TM105-MCC Technical drawing and specification 23
Appendix 2.6. TM50/105 Connectors 24
Appendix 2.7. I/O Pin List (MCC) Connector Socket Signal Voltage 7 Out, Critical Insulation Resistance Light 5-240V DC or AC TBW-5.0-K-7P J701 6 In, Indication Light voltage (voltage for J701-7 & J701-5) 5-240V DC or AC 5 Out, Good insulation resistance Light Out 5-240V DC or AC 4 Out, Motor start command to Motor (voltage from automation) 5-240V(AC or DC) 3 Out, Motor running light (voltage from automation) 5-240V(AC or DC) 2 Out, To isolating contactor coil (A1) 100-240VAC 1 In, Contactor Control voltage input (for J701-2) 100-240VAC Connector Socket Signal Voltage 4 L1 Power input 100-240VAC 3 N Power input 100-240VAC 5ESDV-04P J700 2 N(-) Start Command 5-240V(AC or DC) 1 L1(+) Start Command 5-240V(AC or DC) Connector Socket Signal Voltage J703 5 N/A 4 N/A 3 N/A 2 N/A 1 N/A Connector Socket Signal Voltage 6 Out, Insulation Resistance Pre-Alarm +12VDC 5 In, Insulation Resistance Pre-Alarm +12VDC EC381-V06P J702 4 N/A 3 N/A 2 Out, Insulation resistance measurement voltage 1 Out, Insulation resistance measurement voltage +50VDC or +105VDC -50VDC or -105VDC Connector Socket Signal Voltage 3 MODBUS ground, isolated EC381V-03P J705 2 MODBUS data, RS485 +3.3VDC 1 MODBUS data, RS485-3.3VDC 25
Appendix 3.1. PTD50/PTD90/PTD130 Technical drawing and specification Image 3. PTD50/PTD90/PTD130 Technical drawing and specification 26
600VAC CATIII 600VAC CATIII 600VAC CATIII Appendix 4.1. Leakage current measuring principles L1 L2 L3 N TALAS LEAKER TL RS485 ModBus RTU A B TEL60 CT 25x30mm AC 0.0mA-60A Phase to Neutral (LN) max. TALAS LEAKER PE TL RS485 ModBus RTU A B TEL60 CT 25x30mm AC 0.0mA-60A Phase to Neutral (LN) max. L1 L2 L3 TALAS LEAKER TL RS485 ModBus RTU A B TEL60 CT 25x30mm AC 0.0mA-60A Phase to Neutral (LN) max. The product images shown are for illustration purposes only and may not be an exact representation of the product. 27
Appendix 4.2. Clamp Sensor dimensions Talas Leaker Clamp TEL60 Talas Leaker Clamp TEL600 70mm 60mm 15mm 70mm 66mm 15mm 30mm 40mm TL 115mm TL 122mm TEL60 CT 25x30mm AC 0.0mA-60A Phase to Neutral (LN) max. 600VAC CATIII TEL600 CT 35x40mm AC 0.0mA-60A Phase to Neutral (LN) max. 600VAC CATIII 40mm 31mm 33mm 43mm 31mm 33mm The product images shown are for illustration purposes only and may not be an exact representation of the product. 28
Appendix 5.1. Talas Starter. Dimensional Drawing 214 500 400 264 Talas Starter Motor Soft Starter TS-7.5/16A (7.5 kw) General view drawing 29
Appendix 6.1. Multiplexer 2 motor layout Image 4. Multiplexer 2 motor layout Appendix 5.2. Multiplexer 3 motor layout Image 5: Multiplexer 3 motor layout 30
Notes This document is copyright February 9, 2018 Talas Electric Oy. All rights reserved. This document is provided for information purposes only; contents are subject to change without notice. It is not warranted to be error-free, nor subject to any other warranties or conditions including implied warranties and conditions of merchantability or fitness for a particular purpose. 31