CUTTING TORCHES 9000 9500 9700 SERIES PARTS mis symbol on the product + means the product is nsted JULY 1996 by Underwriters Laboratories. Inc SUPERSEDES MARCH 1994
USER RESPONSIBILITY This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instructions provided. This equipment must be checked periodically. Defective equipment should not be used. Parts that are broken, missing, plainly worn, distorted or contaminated, should be replaced immediately. Should such repair or replacement become necessary, it is recommended that a telephonic or written request for service advice be made to the Authorized Distributor from whom the equipment was purchased. This equipment or any of its parts should not be altered without the prior written approval of Controls Corporation of America (CONCOA). The user of this equipment shall have the sole responsibility for any malfunction which results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than Controls Corporation of America (CONCOA) or a service facility designated by Controls Corporation of America (CONCOA). REPLACEMENT PARTS The following illustration of the equipment identifies each part by stock number, description, and quantity used if more than one. CUSTOMER ASSISTANCE In the event of equipment failure, call the CONCOA Customer Assistance Line: 1-800-5-0473. Please be prepared to provide the model number and serial number of the equipment involved, in addition to some details regarding its application. ORDERING To assure proper operation, use only genuine CONCOA parts and products with this equipment. To order replacement parts: a. Give the stock number, part description, and quantity of each part required. b. Give the stock number and description of equipment on which parts are to be used. c. Indicate any special shipping instructions. Check Valves prevent the reverse flow of mixed gases. Regulator Check Valves '0' size 83041 99 Oxy.. 830 400 Fuel.-Torch Check Valves '0' size 831 4146 Oxy., 831 41 38 Fuel. I FOR MAXIMUM SAFETY USE FLASHBACK ARRESTORS I REGULATOR MOUNTED REGULATOR MOUNTED TORCH MOUNTED MODEL-78 RESERABLE MODEL 53 MODEL 460 801 0786 "B,SIZ~ for Oxygen 801 0536 "B S~ze for Oxygen 801 1466 "8" Size for Oxygen 801 0789 "0" Size for Fuel Gas 801 0539 "B Size for Fuel Gas 801 1469 "8" Size for Fuel Gas 1 UL LISTED - MEETS OSHA REQUIREMENTS -COMPLY WITH IS0 5175 I
Item I 1 Dercrlptlon (Figure ) Nut. TIP Head. Torch 45' tiead: Torch 75" Head. Torch 90' Head Torch Straight Tube Oxygen Preheat Oxygen Tube Acetylene Preheat Oxvqen.- Valve Pack~ng Pin. TriggerlRoIl Pin 3116Dx518 ESNA 79-CH0.187-065 Handle. Lever Setscrew. FI PI 6-3x318 Nylock Yoke Yoke Screw Nut. Packing Pack~ng () Tr~gger Valve Slem Bushing. Lift Pin "0" Ring Pin. Lift Extens~on. Seat Holder NOT USE0 Trigger Valve Spr~ng. Trigger Valve Pack~ng. Trigger Valve Cap. Trigger Valve Nipple. Oxygen Valve Stem Assembly' (incl item 9) "0" Ring' Body. Fuel Valve Screw 4-40x118 SS (4).. Tube. Rear () Spacer () ' Apply FLUOROLUBE to item 9 " Discontinued 831 8067 904 7905 831 806 904 0475 831 0368 831 0367 831 045 8 9065.. 831 8034 831 0411 831 55 90 971 831 1316 ' 83 8 831 194 904 800 831 81 831 70 831 869 8 9088.. 831 8035 831 0411 831 55 90 971 831 1316 831 194 731 7737 904 800 831 81 831 70 831 869 831 051 831 806 904 0475 831 0368 831 0367 831 045 Numbers in ( ) indicate quantities if more than one. t 18,9085 8 9086 use handle 8 9080. 831 0741 831 041 1 831 9068 995 000 831 66 831 8067 904 7905 831 806 904 0475 831 0368 831 0367 831 045 831 855 831 194 904 800 831 9011 831 140 831 143 360 4768 831 9008 08 9085 18 9085 831 040 831 0411 831 1316 831 0830 831 194 904 800 831 81 t 831 70 831 869 831 1316 831 0830 831 194 904 800 831 81 t i 831 70 1 831 869
PARTS LIST - (Figure 3) - Parts Reference No. 1 to 7 PARTS LIST - Reference No. 8 to TORCHES Stock No. 1" Long 8 9500" 8 9503. 8 9505" 8 9506" 08/189510 08/189515 08/189516 13 Long 8 950" 30" Long 8 9535" 38" Long 08118 9540 08/189555 08/189556 48" Long 08/189560 08/189585 08/189586 7 Long 08/189595 08118 9596 l tam No. 3 1 4 3 4 Brace item 7 used as required " Discontinued 3 3 4 3 4 4 Mat'l. BRZ BRZ BRZ BRZ BRZ HEADS Items 1 Angle STR 45" 75O 90" STR 75" 90" STR 75' STR 75' 90' STR 75' 90' 75' 90' to 4 Stock No. 831 330 831 38" 831 34 831 319 831 33 831 36 831 3 831 330 831 36 831 33 831 36 831 3 831 33 831 36 831 3 831 36 831 3 TUBES Items 5 & 6 Item No. 5 Item No. 6 831 79 831 79 831 79 831 79 831 335 831 335 831 335 831 333 831 337 831 341 831 341 831 341 831 345 831 345 831 345 831 347 831 347 831 316 831 316 831 316 831 316 831 336 831 336 831 336 831 334 831 338 831 340 831 34 831 34 831 344 831 346 831 346 831 348 831 348 BRACES' Item No. 7 831.350 831 349 831 350 831 350 831 349 831 350 831 350 831 350 831 350 Item No. 8 9 10 11 1 13 14 15 16 Stock No. 831 70 831 194 831 53 De8crlptlon (Flgure 3) NUT, TIP TUBE Rear () END. Rear "0" RlNG VALVE STEM ASSEMBLY BODY FUEL VALVE NIPPLE, Oxygen HANDLE LEVER PIN ROLL 3/16 x 5/8 Esna 79-040-187-065 17 890 004 SCREW. Mach. 10 x 3 x 1/4 18 890 0670 SETSCREW, 6-3 x 3/8 Nylok 19 YOKE 0 BUSHING LIFT PIN 1 "0" RlNG VALVE STEM ASSEMBLY 3 831 55 PACKING 4 END. Front 5 PIN. Cuttlng Oxygen Valve 6 EXTENSION SEAT HOLDER 7 SEAT. Cutt~ng Oxygen 8 SPRING. Cutt~ng Oxygen Valve 9 RING, Cuttrng Oxygen CapSeat 30 CAP. Cutting Oxygen Valve 31 890 0157 SCREW. 4-40 x 1/8 3 831 81 t HANDLE. Torch ---- t Torches with 18 prefix use handle Numbers in ( ) indicate quantities if more than one ' Apply FLUOROLUBE to items 11 and 9
08 or 10 Item# 1 3 4 5 6 7 8 9 10 11 I:14 15 16 17 18 19 0 1 3 4 5 6 7 8 i 9 Doscrlption (Figun 4) Nut. Tip Brace. Tube Head, Torch Tube. Oxygitn Tube. Preheat () Valve Stem (incl item 7) Packing Roll Pin 3/16 D x 518 Handle. Lever Set Screw 6 x 3 x 3/8 Yoke Screw 10 x 3 x 114 Br. Bushing, Lil Pin "0" Ring Pin. Lifl Extension Seat Holder Cap. Trigger Valve Ring* Trigger Valve Spring Trigger Valve Seat Trigger Valve Nipple. Oxygen Valve Slem (Incl, item 3)' "0" Ring' Body, Fuel Gas Valve Screw Pan head 4-40x3/16 Nic. PI Handle. Torch End. Rear Tube. Rear () End. Front 9705 831 34 831 4164 831 4l65 831194 9706 831 319 831 4164 831 4165 831194 9710 831 330 831 4164 831 4165 831194 9740 831 440 831 330 831 4416 831 4417 831194 9760 831 440 831 330 831 4418 831 4419 83P73 83194 9755 831 440 831 34 831 4416 831 4417 831194 97% 831 440 831 319 831 4416 831 4417 831 91 831194 9785 831 44?0r, 831 34 831 4418 831 4419 831194 9786 831 4 40~ 831 319 831 4418 831 4419 ' 83l194 'Apply FLUOROLUBE to items 18, and 3. Numbers in ( ) indicate quantities if more than one. fl() Required
TIP SELECTION - ACETYLENE Style 14 138 144 164 183 Description General purpose cutting, light preheat General purpose contour cutting, light preheat General purpose cutting, medium preheat General purpose cutting, heavy preheat Gouging, bent 0' TIP SELECTION - MAPP GAWPROPYLENE PROPANE, NATURAL GAS OPTIONAL EQUIPMENT OPTIONAL EQUIPMENT Guide Roller Attachment Circular Cutting Attachment Flash Circle Burner Adjustable Duplex Tip Holder Adjustable Angular Torch Head DESCRIPTION Steadies and guides torch over work Used with straight torch heads Permits cumng perfect circles %"-17" Dia Permits two parallel cuts to be made with one torch Permits changing tip angle in torch to make difficult cuts easy STOCK NO. 831 0667 831 3133 831 1369 831 95 831 100
WARRANTY This equipment is sold by CONTROLS CORPORATION OF AMERICA under the warranties set forth in thefollowingparagraphs. Such warranties are extended only with respect to the purchase of this equipment directly from CONTROLS CORPORATION OF AMERICA or its Authorized Distributors as new merchandise and areextended to the first Buyer thereof other than for the purpose of resale. For a period of one (I) year from the date of original delivery to Buyer or to Buyer's order, this equipment is warranted to be free from functional defects in materials and workmanship and to conform to the description of this equipment contained in this manual and any accompanying labels and/or inserts, provided that thesame is properly operated under conditions of normal use and that regular periodic maintenance and service is performed or replacements made in accordance with the instructions provided. The foregoing warranties shall not apply if the equipment has been repaired other than by CONTROLS CORPORATION OF AMERICA, or a designated service facility, or in accordance with written instructions provided by CONTROLS CORPORATION OF AMERICA, or altered by anyone other than CONTROLS CORPORATION OF AMERICA. or if the equipment has been subject to abuse, misuse, negligence, or accident. CONTROLS CORPORATION OF AMERICA'S sole and exclusive obligation and Buyer's sole and exclusive remedy under the above warranties is limited to repairing or replacing, free of charge, at CONTROLS CORPORATION OF AMERICA'S option, the equipment or part, which is reported to its Authorized Distributor from whom purchased. and which if so advised. is returned with a statement of the observed deficiency, and proof of purchase of equipment or part not later than seven (7)days after the expiration date of the applicable warranty, to the nearest designated service facility during normal business hours. transportation charges prepaid, and which upon examination. is found not to comply with the above warranties. Return trip transportation charges for the equipment or part shall be paid by Buyer. CONTROLS CORPORATION OF AMERICA SHALL NOT BE OTHERWISE LIABLE FOR ANY DAMAGES INCI.UDING BUT NOT LIMITED TO INCIDEN- TAL DAMAGES, CONSEQUENTIAL DAMAGES, OR SPECIAL DAMAGES, WHETHER SUCH DAMAGES RESULT FROM NEGLIGENCE, BREACH OF WARRANTY OR OTHERWISE. THERE ARE NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE WARRANTIES HEREINABOVE SET FORTH. CONTROLS CORPORATION OF AMERICA MAKES NO WARRANTY OF MERCHAN- TABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECTTO THE EQUIPMENT OR PARTS THEREOF. CERTIFIED IS0 9001 CONTROLS CORPORATION OF AMERICA 1501 Harpers Road. Virginia Beach, VA 3454 Phone (757) 4-8330. Fax (757) 4-315 Phone Orders 1-800-5-0473 Printed In U.S.A.