Numerical computations of a tip vortex including gap with RANS and LES turbulence models

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1 Numerical computations of a tip vortex including gap with RANS and LES turbulence models J. Decaix & C. Münch-Alligné, HES SO Valais, Sion, Switzerland G. Balarac, LEGI, Grenoble, France

2 HYDRONET 2 PROJECT Multidisciplinary consortium Simulation of sand erosion Tip vortex Cavitation Instability of pump-turbine HydroPower design Plant monitoring To improve the Design, Manufacturing and Operation of HydroPower Plants

3 TIP VORTEX CAVITATION (TVC) Problematic: Tip vortex cavitation severe erosion in axial turbines Accuracy of numerical approaches? Origin: vortex roll up in the gap at the tip of the blades Remedy (anti-cavitation lip): inefficient Influence of gap width? Scale up rules? (actual model tests not reliable) Anti-cavitation lip

4 NUMERICAL INVESTIGATION OF NON- CAVITATING VORTEX Goal: An evaluation of the accuracy of the RANS computations compared to LES computations Tools: Ansys CFX 14.0 commercial solver OpenFoam 2.1.0 and 2.2.0 open source solver Yales 2 solver 0.4.2 CNRS solver (used for LES) Modelling: RANS k-ω SST + Wall Law LES dynamic Smagorinsky models + Wall Law

5 TEST CASES (Experiment performed at the LMH cavitation tunnel) Configurations: NACA 0009 Mesh: Incidence angle: α = 10 Inlet velocity: U inlet 10 m/s Gap width: 2 mm and 10 mm Chord length : 0.1 m RANS: structural mesh with 6 millions of nodes LES: unstructural mesh with 24 millions of nodes

6 TIP VORTEX VISUALISATION (LES INSTANTANEOUS FIELD) Iso surface of the Q-criterion Q = 1/2 ( Ω 2 S 2 ) With: Ω: Rotation rate tensor S: Strain rate tensor Zoom (reverse view)

7 TIP VORTEX VISUALISATION (Mean field - Gap = 10 mm) Iso surface of the Q-criterion RANS (CFX) RANS (OpenFOAM) LES (Yales 2)

8 TIP VORTEX: DOWNSTREAM POSITION (Mean field - Gap = 10 mm) Axial vorticity Ω x in a crosswise plane at x = 0.15 m (1 chord from the trailing edge) LES (Yales 2) RANS (CFX) RANS (OpenFOAM)

9 TIP VORTEX GENERATION: (RANS vs LES) Axial vorticity Ω x in a plan y-z along the blade RANS (OpenFOAM) LES (Yales 2) Gap = 10 mm

10 TIP VORTEX TRAJECTORY: (Gap 10 mm) Vortex core position downstream the blade

11 TIP VORTEX TRAJECTORY: (Gap 10 mm) Vortex core position downstream the blade

12 TIP VORTEX VISUALISATION : (INFLUENCE OF THE GAP WIDTH) Iso surface of the Q-criterion Gap = 10 mm Gap = 2 mm RANS (OpenFOAM)

13 TIP VORTEX GENERATION: (INFLUENCE OF THE GAP WIDTH) Axial vorticity Ω x in a plan y-z along the blade Gap = 10 mm RANS (OpenFOAM) Gap = 2 mm

14 TIP VORTEX TRAJECTORY: (INFLUENCE OF THE GAP WIDTH) Vortex core position downstream the blade RANS (OpenFOAM)

15 TIP VORTEX TRAJECTORY: (INFLUENCE OF THE GAP WIDTH) Vortex core position downstream the blade RANS (OpenFOAM)

16 OUTLOOK TO COMPARE COMPUTATIONS WITH EXPERIMENTS TO PERFORM CAVITATING TIP VORTEX Void fraction visualisation

17 THANK YOU FOR YOUR ATTENTION OpenFOAM Yales 2 Experiment Vertical velocity component V (m/s) in a crosswise plan at ½ chord dowstream the trailing edge

18 Trajectoire du tourbillon dans le plan x-y vorticité axiale 0.035 y (m) 0.03 0.025 0.02 0.015 0.01 EXPE OF Pimple 2M OF Pimple 6M OF Pimple 18-6M CFX 6M Yales WallLaw 0.005 0 0.09 0.1 0.11 0.12 0.13 0.14 0.15 0.16 x (m)

19 Trajectoire du tourbillon dans le plan x-z vorticité axiale 0.025 z (m) 0.02 0.015 0.01 EXPE OF Pimple 2M OF Pimple 6M OF Pimple 18-6M CFX 6M Yales WallLaw 0.005 0 0.09 0.1 0.11 0.12 0.13 0.14 0.15 0.16 x (m)

20

Mesh 2.8 millions of nodes 21