Project: Flat Bench Page 1 of 50 Flat Bench The measurements within this text and 2D documentation are given both in millimeters and inches (in brackets). This website is based on ISO measurement unit system, which is the international standard. I apologize to the people who use other measurement units; but I believe that measurements given in millimeters and inches should be adequate for everyone who would like to build this project. Besides that, on today s Internet it is easy to purchase the ruler that contains all the measurement units and thus overcome the difficulties of any kind. Use various tools and clamps in process of welding, so you could weld the items together with accuracy.
Subassembly list Project: Flat Bench Page 2 of 50
1. Flat Bench Subassembly Parts List and 2D Documentation Project: Flat Bench Page 3 of 50
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Frame Components Project: Flat Bench Page 5 of 50
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Standard Parts Project: Flat Bench Page 11 of 50
2. Stand Subassembly Parts List and 2D Documentation Project: Flat Bench Page 12 of 50
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Frame Components Project: Flat Bench Page 14 of 50
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3. Weight set subassembly Parts List and 2D Documentation Project: Flat Bench Page 20 of 50
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Assemblage Instruction 1. Flat Bench Subassembly Project: Flat Bench Page 30 of 50 Use various tools and clamps in process of welding, so you could weld the items together with accuracy. 1. Weld the Cover 50x50mm (item 13) to the Square Tubing 50x50x4 Cut Lenght 400,00mm (item 5). Make two of these subassemblies.
Project: Flat Bench Page 31 of 50 2. Weld the Square Tubing 50x50x4 Cut Length 365,36mm (item 1) to the assembly made in the previous step. Project from www.craftsmanspace.com
Project: Flat Bench Page 32 of 50 3. Weld the Square Tubing 50x50x4 Cut Length 190,42mm (item 2) to the subassembly made in the previous step, but first chamfer the edges that needs to be weld.
Project: Flat Bench Page 33 of 50 4. Weld the Square Tubing 50x50x4 Cut Length 500,00mm (item 4) to the assembly made in step 1.
Project: Flat Bench Page 34 of 50 5. Weld the Square Tubing 50x50x4 Cut Length 1435,36mm (item 3) to the subassemblies made in step 3 and 4, but first chamfer the edges that needs to be weld.
Project: Flat Bench Page 35 of 50 Project from www.craftsmanspace.com
Project: Flat Bench Page 36 of 50 6. Weld the Sheet Support (item 8) and Triangle Support (item 9) together. Make six of these subassemblies. 7. Weld this six subassemblies made in previous step to the subassembly made in step 5.
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Project: Flat Bench Page 38 of 50 8. Fasten the Sheet (item 7) on the subassembly made in the previous step using fasteners: Slotted Pan Head Screw M5x30 (item 10), Spring Lock Washer (item 11) and Hexagon Nut M5 (item 12).
Project: Flat Bench Page 39 of 50 9. Weld the Round Tubing D25,4x3,2mm Cut Lenght 300,00mm (item 6) to the assembly made in the previous step.
Project: Flat Bench Page 40 of 50 10. Weld the Cover D25,4mm (item 14) on the Round Tubing D25,4x3,2mm (item 6).
Project: Flat Bench Page 41 of 50 2. Stand Subassembly 1. Weld the Cover 50x30mm (items 5) to the Rectangular Tubing 50x30x2,6, Cut Lenght 350,00mm (item 1).
Project: Flat Bench Page 42 of 50 2. Make one more piece of these subassembly.
Project: Flat Bench Page 43 of 50 3. Weld the Rectangular Tubing 50x30x2,6 Cut Lenght 300,00mm (item 2) between these two subassemblies. Project from www.craftsmanspace.com
Project: Flat Bench Page 44 of 50 4. Weld the Square Tubing 40x40x4mm Cut Lenght 885,00mm (item 3) to the subassembly made in the previous step.
Project: Flat Bench Page 45 of 50 5. Weld the Square Tubing 40x40x4mm Cut Lenght 150,5mm (item 4) to the subassembly made in the previous step.
Project: Flat Bench Page 46 of 50 6. Weld the Square Tubing 30x30x3mm Cut Lenght 787,00mm (item 6) and the Dumbbell Holder (item 8) together.
Project: Flat Bench Page 47 of 50 7. Insert the subassembly made in the previous step into the Square Tubing 40x40x4mm Cut Lenght 885,00mm (item 3) (subassembly from step 5) and fasten it with Cotter (item 7) at height by your choice. Project from www.craftsmanspace.com
Project: Flat Bench Page 48 of 50 3. Weight Set Subassembly 1. Weld the Delimiter (item 2) to the Round Tubing D31,8x6,3mm (item 1).
Project: Flat Bench Page 49 of 50 2. Line up the dumbbells at the both ends of subassembly made in the previous step.
Project: Flat Bench Page 50 of 50 3. Fix the dumbbells using Dumbbell Nut (items 5).