EZBar. Kyocera s Easy Adjustment Bar for Small Internal Machining. Easy Adjustment and High Precision. Smooth Coolant Supply MEGACOAT PR1225

Kyocera s Easy Adjustment Bar for Small Internal Machining Easy Adjustment and High Precision The EZ Bar prevents deviation with highrigidity clamping Smooth Coolant Supply EZ Bar design provides a smooth supply of coolant MEGACOAT PR15 For steel and stainless steel machining with 4 inserts available for boring, grooving, internal face grooving, and threading Internal grooving Face grooving Threading

Easy Adjustment and High Precision EZ Bar Overhang length of bars is adjustable Excellent Clamping Force Easy Adjustment / High Precision Bar end (Slant) Adjustment pin Overhang length Adjustment Pin is moveable Bar is firmly located on the slanted end by the Adjustment Pin Various Application Range with 4 Types of Inserts Turning, Internal Grooving, Face Grooving and Threading are now available How to Select Bars HP for high precision and ST for cost reduction (Tolerances are different.) HP Precisionoriented ST Costoriented Refer to page 7 for difference of insert shape Insert Tolerance Offset Longitudinal direction Cutting edge height Min. Bore Dia. HP Precisionoriented ±0.05mm ±0.05mm +0.05mm/0mm Same as Shank Dia. ST Costoriented ±0.06mm ±0.1mm +0.06mm/0mm Not same as shank dia. * See "Dimensions" page for details. How to Select Bars 3 Chipbreakers for various applications MEGACOAT Long tool life by PR15 H Chipbreaker Without lead angle F Chipbreaker With lead angle NB Chipbreaker (Without chipbreaker) High hardness and oxidation resistance induces longer tool life Tough edge (General purpose) Recommended D.O.C. More than 0.mm Sharp cutting (For finishing) Recommended D.O.C. Less than 0.mm PCD CBN Inserts Available No chipbreaker (For Brass and nonferrous materials) 3 types of cornerr for each chipbreaker H Chipbreaker: 0.08mm, 0.15mm F Chipbreaker: 0.05mm, 0.15mm NB (Without chipbreaker): 0.05mm (PR15), 0.035mm (PCD/CBN) Lineup depends on description

Minimized deviation of cutting diameter Adjustment pin prevents the bar from rotating during cutting. Competitor A Fixed by a screw from above 3 Types of Sleeve Lineups How to Select Sleeves CT with coolant hole HP with EZ adjust structure ST for cost oriented cutting CT Smooth coolant flow due to special head design CT and HP can adjust overhang length by EZ adjust structure EZHCT sleeve EZHHP sleeve EZHST sleeve Now with new grooving and threading inserts Internal grooving Face grooving Threading See page 4 f details 3

Easy Selection Guide 1 For Easy Operability and Cost Reduction For High Precision Cutting Combination Combination Adjustable Overhang Length HP Sleeve Adjustable Overhang Length HP Sleeve Cost Reduction ST High Precision HP Reduced running cost and high operability with adjustable overhang length Stable cutting due to high precision and rigid bar clamping force 1 1 ST Bar reduces operating cost and improves operability due to adjustable overhang length of the sleeves EZ Bar is designed for high repeatability and stable cutting. The Adjustment Pins prevent the bar from rotating and moving during cut. Selection Guide Summary The EZ Bar Advantage 1 Select HP as your 1st choice Select ST for cost effective cutting 3 Select HP for precision cutting 4 Long tool life with MEGACOAT technology Choose CT if you need coolant hole 4

NEW Internal Grooving Face Grooving and Threading Inserts Available! Internal grooving Face grooving Threading EZG Type EZFG Type EZT Type EZG for internal grooving types of overhang length (Dimension L): Standard Type and Short Type (Indicated with "S" at end of description) Chip Evacuation Standard Type 1045 Steel EZGR0404000 (mm) Short Type IPR Feed <Cutting Condition> Vc=6 sfm, Groove Depth 0.038" (D.O.C.=0.008 5 times), ) W 304 Stainless 0.0004 0.0008 0.001 EZGR0404000 (mm) High Rigidity and Antichattering IPR Feed 0.0004 0.0008 <Cutting Condition> Vc=197 sfm, Groove Depth 0.038" (D.O.C.=0.0008" 5 times), WET Bar Identification System EZ G R 030 030 050 S As shown in the above figure some items of the EZG sleeves are weldon shanks. EZ symbol of bar Application G : Internal Grooving FG : Face Grooving T : Threading Hand R : Right Hand Min. Bore Dia. 030 : 3mm Shank Dia. 030 : 3mm Width 050 : 0.5mm 100 : 1.0mm 150 : 1.5mm 00 :.0mm Type S : Short Type (L dimension) EZFG for face grooving Low Carbon Steel Collar Vc=375sfm f=0.0004~0.001ipr Wet EZFGR080070150 EZH0705.4HP10 B : Boring EZT for threading Minimum cutting diameter 3mm, available for threading of M4 metric screw PR15 Competitor G 3,800 pcs/edge 3,000 pcs/edge EZ Bar extended tool life compared with Competitor G. Stable machining with better wear conditions. (User Evaluation) 5

EZBHP High Precision EZ Bar Dimension (metric) Min. Bore Dia. Dimension (mm) Grade MEGACOAT ØA ØD H L1 L L3 F S r PR15 Applicable Sleeve EZBR 0000HP008H 1.8 3 8 4.9 0.85 0.5 0.08 ±0.015 EZH00 0505HP008H 0.08 ±0.015 0505HP015H.5.5.3 35 10.5 4.9 1.1 0.5 0.15 ±0.0 030030HP008H 0.08 ±0.015 030030HP015H 3 3.7 38.9 13 6.9 1.35 0.3 0.15 ±0.0 035035HP008H 0.08 ±0.015 035035HP015H 3.5 3.5 3. 41.9 15 6.9 1.6 0.4 0.15 ±0.0 040040HP008H 0.08 ±0.015 040040HP015H 4 4 3.6 48.8 0 9.8 1.85 0.4 0.15 ±0.0 050050HP008H 0.08 ±0.015 050050HP015H 5 5 4.6 58.1 5 9.8.35 0.5 0.15 ±0.0 060060HP008H 0.08 ±0.015 060060HP015H 6 6 5.6 66.1 30 11.8.85 0.6 0.15 ±0.0 EZH05 EZH030 EZH035 EZH040 EZH050 EZH060 EZBR 0000HP005F 1.8 3 8 4.9 0.85 0.5 0.05 ±0.01 EZH00 0505HP005F 0.05 ±0.01 0505HP015F.5.5.3 35 10.5 4.9 1.1 0.3 0.15 ±0.0 030030HP005F 0.05 ±0.01 030030HP015F 3 3.7 38.9 13 6.9 1.35 0.4 0.15 ±0.0 035035HP005F 0.05 ±0.01 035035HP015F 3.5 3.5 3. 41.9 15 6.9 1.6 0.5 0.15 ±0.0 040040HP005F 0.05 ±0.01 040040HP015F 4 4 3.6 48.8 0 9.8 1.85 0.5 0.15 ±0.0 050050HP005F 0.05 ±0.01 050050HP015F 5 5 4.6 58.1 5 9.8.35 0.7 0.15 ±0.0 060060HP005F 0.05 ±0.01 060060HP015F 6 6 5.6 66.1 30 11.8.85 0.9 0.15 ±0.0 Tolerance: Offset ±0.05mm (of the reference pin), overall length ±0.05mm, edge height +0.05/0mm EZH05 EZH030 EZH035 EZH040 EZH050 EZH060 : Stock Standard : World Express EZ Bar Identification System Bars are sold in 1 piece boxes 6

EZBST Cost Reduction EZ Bar Dimension (metric) Min. Bore Dia. Dimension (mm) Grade MEGACOAT ØA ØD H L1 L L3 F S r PR15 Applicable Sleeve EZBR 00017ST008H 1.7 1.5 7.3 7 4.7 0.79 0.19 0.08 ±0.015 EZH017 0500ST008H 0.08 ±0.015 0500ST015H.5 1.8 3 8 4.8 0.94 0. 0.15 ±0.0 03005ST008H 0.08 ±0.015 03005ST015H 3.5.3 35 10.5 4.8 1.19 0.15 0.15 ±0.0 035030ST008H 0.08 ±0.015 035030ST015H 3.5 3.8 39 13 6.8 1.44 0.18 0.15 ±0.0 040035ST008H 0.08 ±0.015 040035ST015H 4 3.5 3.3 4 15 6.7 1.69 0.4 0.15 ±0.0 045040ST008H 0.08 ±0.015 045040ST015H 4.5 4 3.8 49 0 9.7 1.94 0.7 0.15 ±0.0 055050ST008H 0.08 ±0.015 055050ST015H 5.5 5 4.8 58. 5 9.7.44 0.33 0.15 ±0.0 065060ST008H 0.08 ±0.015 065060ST015H 6.5 6 5.8 66. 30 11.8.94 0.38 0.15 ±0.0 075070ST008H 0.08 ±0.015 075070ST015H 7.5 7 6.8 74. 35 11.7 3.44 0.44 0.15 ±0.0 EZH00 EZH05 EZH030 EZH035 EZH040 EZH050 EZH060 EZH070 EZBR 00017ST005F 1.7 1.5 7.3 7 4.7 0.79 0. 0.05 ±0.01 EZH017 0500ST005F 0.05 ±0.01 0500ST015F.5 1.8 3 8 4.8 0.94 0. 0.15 ±0.0 03005ST005F 0.05 ±0.01 03005ST015F 3.5.3 35 10.5 4.8 1.19 0. 0.15 ±0.0 035030ST005F 0.05 ±0.01 035030ST015F 3.5 3.8 39 13 6.8 1.44 0.6 0.15 ±0.0 040035ST005F 0.05 ±0.01 040035ST015F 4 3.5 3.3 4 15 6.7 1.69 0.33 0.15 ±0.0 045040ST005F 0.05 ±0.01 045040ST015F 4.5 4 3.8 49 0 9.7 1.94 0.31 0.15 ±0.0 055050ST005F 0.05 ±0.01 055050ST015F 5.5 5 4.8 58. 5 9.7.44 0.45 0.15 ±0.0 065060ST005F 0.05 ±0.01 065060ST015F 6.5 6 5.8 66. 30 11.7.94 0.59 0.15 ±0.0 075070ST005F 0.05 ±0.01 075070ST015F 7.5 7 6.8 74. 35 11.7 3.44 0.65 0.15 ±0.0 Tolerance: Offset ±0.06mm (of the reference pin), overall length ±0.1mm, edge height +0.06/0mm EZH00 EZH05 EZH030 EZH035 EZH040 EZH050 EZH060 EZH070 : Stock Standard : World Express Bars are sold in 1 piece boxes 7

EZBNB EZ Bar Dimmensions Min. Bore Dia. Dimension (mm) ØA ØD H L1 L L3 F S r EZBR 00017005NB 1.7 1.5 7.3 7 4.7 0.79 0. MEGACOAT PR15 Grade MEGACOAT CBN KBN05M Diamond KPD001 Applicable Sleeve 035030005NB 3.5 3.8 39 13 6.8 1.44 0.19 EZH030 0.05 040035005NB 4 3.5 3.3 4 15 6.7 1.69 0.5 EZH035 ±0.015 045040005NB 4.5 4 3.8 49 0 9.7 1.94 0.8 EZH040 EZH017 0500005NB.5 1.8 3 8 4.8 0.94 0. EZH00 03005005NB 3.5.3 35 10.5 4.8 1.19 0. EZH05 055050005NB 5.5 5 4.8 58. 5 9.7.44 0.33 EZH050 065060005NB 6.5 6 5.8 66. 30 11.7.94 0.39 EZH060 075070005NB 7.5 7 6.8 74. 35 11.7 3.44 0.45 EZH070 EZBR 030030003NB 3 3.6 38.8 13 6.8 1.5 0.3 040040003NB 4 4 3.6 48.8 0 9.8 1.75 EZH040 0.035 050050003NB 5 5 4.6 58.1 5 9.8.5 EZH050 0.5 ±0.015 060060003NB 6 6 5.6 66.1 30 11.8.75 EZH060 EZH030 070070003NB 7 7 6.6 74.1 35 11.8 3.5 EZH070 EZBR 040040003NB 4 4 3.6 48.8 0 9.8 1.75 050050003NB 5 5 4.6 58.1 5 9.8.5 0.035 EZH050 0.5 060060003NB 6 6 5.6 66.1 30 11.8.75 ±0.015 EZH060 EZH040 070070003NB 7 7 6.6 74.1 35 11.8 3.5 EZH070 Edge Preparation How to Distinguish Bars : Stock Standard : World Express Grade Edge Preparation Remarks Chip pocket angles are different. PR15 Sharp Edge EZBHP EZBST KBN05M 0.08mm 15 Chamfered Cutting Edge T00815 Chip pocket Flat portion of the shank Chip pocket Flat portion of the shank KPD001 Sharp Edge 0 1 EZ Bar Compatability EZ Bar is compatible with conventional Tip Bar 8 Sleeve Bar EZB...HP EZB...ST HPB...(Conventional) EZH...HP EZH...ST PSH...(Conventional) 1 (Compatible) 1 Some diameter types of conventional TipBar are incompatible Use them without Adjustment Pins. Overhang length of bar is not adjustable. 1 (Compatible) 1 (Compatible) 1 (Compatible) Bars are sold in 1 piece boxes

Coolant Coolant Coolant Hole EZHCT (High precision with coolant hole) Now added in the EZH sleeve Lineup! Kyocera's unique EZ adjust structure and internal coolant system improve dimensional accuracy and surface roughness! Coolant Hole EZHCT Applicable Sleeve With coolant hole and EZ adjust structure EZHCT Internal Stucture Dimension (mm) Overhang Length of Bar Stock EZH 01719CT10 Ød1 ØD1 ØD Ød H L1 L L3 0.75" 18 10 0170CT10 0 19 10 017CT135 1.7 13 6 1 135 8 41.5 0175.0CT135 5 4 135 0175.4CT10 1.00" 4.4 10 EZH 0019CT10 0.75" 18 10 000CT10 0 19 10 00CT135 13 6 1 135 8 0 41.5 005.0CT135 5 4 135 005.4CT10 1.00" 4.4 10 EZH 0519CT10 0.75" 18 10 050CT10 0 19 10 05CT135.5 13 6 1 135 8 0 41.5 055.0CT135 5 4 135 055.4CT10 1.00" 4.4 10 :L4 shows Ød1 length Choose sleeves (Ød1) to meet with ØD dimension of bar. Dimension T shows overhang length of the EZB Bar when attached to sleeve. Ø8. hole on the sleeve end is prepared hole Rc1/8 threading. Please modify by additional processing if necessary. The body hardness is 4 HRC. Sleeve Identification System L4 L5 30.5 30.5 30.5 30.5 30.5 30.5 Adjustment Pin Setting No1 No No3 No4 Drawing Applicable EZ Bar 7.5 3.5 Fig.1 EZBR...017... 8.5 4.5 Fig.1 EZBR...00... 11 7 Fig.1 EZBR...05... EZTR...05... : Stock Standard : World Express 9

EZHCT Applicable Sleeve With coolant hole and EZ adjust structure Stock EZH 03019CT10 Dimension (mm) Ød1 ØD1 ØD Ød H L1 L L3 0.75" 18 10 0300CT10 0 19 10 030CT135 3 13 6 1 135 8 1 41.5 0305.0CT135 5 4 135 0305.4CT10 1.00" 4.4 10 EZH 03519CT10 0.75" 18 10 0350CT10 0 19 10 035CT135 3.5 13 6 1 135 8 1 41.5 0355.0CT135 5 4 135 0355.4CT10 1.00" 4.4 10 EZH 04019CT10 0.75" 18 10 0400CT10 0 19 10 040CT135 4 13 6 1 135 8 41.5 0405.0CT135 5 4 135 0405.4CT10 1.00" 4.4 10 EZH 05019CT10 0.75" 18 10 0500CT10 0 19 10 050CT135 5 6 1 135 18 9 44.0 0505.0CT135 5 4 135 0505.4CT10 1.00" 4.4 10 EZH 06019CT10 0.75" 18 10 0600CT10 0 19 10 060CT135 6 7.4 1 135 18 9 41.5 0605.0CT135 5 4 135 0605.4CT10 1.00" 4.4 10 EZH 07019CT10 0.75" 18 10 0700CT10 0 19 10 070CT135 7 7.4 1 135 18 9 44.0 0705.0CT135 5 4 135 0705.4CT10 1.00" 4.4 10 :L4 shows Ød1 length Ød1 of sleeve should match the shank size of the EZ Bar. Dimension T shows overhang length of the EZB Bar when attached to sleeve. Ø8. hole on the sleeve end is prepared with Rc1/8 threading. Please modify by additional processing if necessary. The sleeve hardness is 4 HRC. L4 L5 30.5 30.5 31.1 31.1 30.5 30.5 30.0 30.0 30.0 30.0 30.0 30.0 T (mm) Overhang Length of Bar Adjustment Pin Setting No1 No No3 No4 Drawing 13.5 9.5 5.5 Fig. 15.5 11.5 7.5 Fig. 0.5.5 1.5 8.5 Fig.3 5.5 0.5 15.5 10.5 Fig.3 30.5 5.5 0.5 15.5 Fig.3 35.5 30.5 5.5 0.5 Fig.3 Applicable EZ Bar EZBR...030... EZGR...030... EZTR...030... EZBR...035... EZTR...035... EZBR...040... EZGR...040... EZFGR...040... EZTR...040... EZBR...050... EZGR...050... EZFGR...050... EZTR...050... EZBR...060... EZGR...060... EZTR...040... EZBR...070... EZGR...070... EZFGR...070... EZTR...070... : Stock Standard : World Express 10

Spare Parts (for EZHCT Sleeves) EZH 017...CT.. 00...CT.. 05...CT.. 030...CT.. EZH 035...CT.. 040...CT.. 050...CT.. 060...CT.. 070...CT.. Spare Parts Clamp Screw Wrench Clamp Screw Wrench Adjustment Pin HS3x4P (for adjustment pin,coolant leak prevention and bar) HS3x4P (for adjustment pin, coolant leak prevention and bar) 1) If shank dia. is ø.5mm or less, use 6 clamp screws (HS3x4P), distributed as follows: For adjustment pin... pcs For coolant leak prevention... pcs For bar... pcs LW1.5 1N m Tightening Torque LW1.5 1N m Tightening Torque LCP05097 HS4x4P (for bar) LW N m Tightening Torque ) If shank dia. is ø3mm, use 9 clamp screws (HS3x4P), distributed as follows: For adjustment pin... pcs For coolant leak prevention...4 pcs For bar...3 pcs LCP05097 For EZ Bar Adjustment EZ Bar Clamp Screw HS4x4P Wrench LW For diameters under ø3, use LW1.5 and HS3x4P (Same part of adjustment pin) For adjustment pin clamping For coolant leak prevention 1.5 Clamp Screw HS3x4P Wrench LW1.5 Sleeve Adjustment Pin Hole Adjustment Pin LCP05097 Changeable overhang length How to set bar in sleeve How to use adjustment pin and prevent coolant leakage (Fig.1) Put the adjustment pin into the hole according to the overhang length and push it into the sleeve using the wrench "LW1.5". Tighten the clamp screw for the adjustment pin "HS3x4P" using the wrench "LW1.5" from both sides of the sleeve. Put the additional clamp screws "HS3x4P" into the unused adjustment pin holes to prevent coolant leakage using the wrench "LW1.5" and fix them from both sides of the sleeve. How to secure the bar (Fig.) With the chip pocket upward, set the bar into the sleeve. Secure the slant face of the bar end against the adjustement pin. Make sure that the bar does not rotate. (Fig.3) Tighten the clamp screw with wrench "LW" and secure the bar. (Use "LW1.5" if shank dia. is 3mm or less.) Fig.1 How to use the adjustment pin Fig. How to secure the bar Fig.3 Clamped bar 11

EZHHP Applicable Sleeve Adjustable Stock Dimension (mm) Ød1 ØD1 ØD Ød H L1 L L3 EZH 017HP100 15 100 01719HP10 0.75" 18 10 0170HP10 0 19 10 1.7 13 6 017HP135 1 135 0175.0HP135 5 4 135 0175.4HP10 1.00" 4.4 10 EZH 00HP100 15 100 0019HP10 0.75" 18 10 000HP10 0 19 10 13 6 00HP135 1 135 005.0HP135 5 4 135 005.4HP10 1.00" 4.4 10 EZH 05HP100 15 100 0519HP10 0.75" 18 10 050HP10 0 19 10.5 13 6 05HP135 1 135 055.0HP135 5 4 135 055.4HP10 1.00" 4.4 10 EZH 030HP100 15 100 03019HP10 0.75" 18 10 0300HP10 0 19 10 3 13 6 030HP135 1 135 0305.0HP135 5 4 135 0305.4HP10 1.00" 4.4 10 EZH 035HP100 15 100 03519HP10 0.75" 18 10 0350HP10 0 19 10 3.5 13 6 035HP135 1 135 0355.0HP135 5 4 135 0355.4HP10 1.00" 4.4 10 :L4 shows Ød1 length Choose sleeves (Ød1) to meet with ØD dimension of bar. Dimension T shows overhang length of the EZB Bar when attached to sleeve. L4 T (mm) Overhang Length of Bar Adjustment Pin Setting No1 No No3 No4 Drawing Applicable EZ Bar 8 7.5 3.5 Fig.1 EZBR 017 8 0 8.5 4.5 Fig.1 EZBR 00 8 0 11 7 Fig.1 8 1 13.5 9.5 5.5 Fig. 8 15.5 11.5 7.5 Fig. EZBR 05 EZTR 05 EZBR 030 EZGR 030 EZTR 030 EZBR 035 EZTR 035 : Stock Standard : World Express Spare Parts (for EZHHP Sleeves) Spare Parts Clamp Screw Wrench Clamp Screw Wrench Adjustment Pin Applicable EZB Bar EZH EZH 017...HP.. EZBR00017 LW1.5 00...HP.. HS3x4P EZBR0000HP EZBR0500 LCP05140 1N m 05...HP.. (for adjustment pin and bar) EZBR0505HP EZBR03005 Tightening Torque 030...HP.. EZBR030030HP EZBR 030 035...HP.. EZBR035035HP EZBR040035 040...HP.. LW1.5 LW EZBR040040HP EZBR 040 HS3x4P HS4x4P 050...HP.. LCP05140 1N m N m EZBR050050HP EZBR 050 (only for adjustment pin) (for bar) 060...HP.. Tightening Torque Tightening Torque EZBR060060HP EZBR 060 070...HP.. EZBR 070 1

EZHHP Applicable Sleeve Adjustable Stock EZH 040HP100 Dimension (mm) Ød1 ØD1 ØD Ød H L1 L L3 0400HP10 0 19 10 4 13 6 040HP135 1 135 15 100 04019HP10 0.75" 18 10 0405.0HP135 5 4 135 0405.4HP10 1.00" 4.4 10 EZH 050HP100 05019HP10 0.75" 18 10 0500HP10 0 19 10 5 6 050HP135 1 135 0505.0HP135 5 4 135 0505.4HP10 1.00" 4.4 10 EZH 060HP100 06019HP10 0.75" 18 10 0600HP10 0 19 10 6 8 060HP135 1 135 0605.0HP135 5 4 135 0605.4HP10 1.00" 4.4 10 EZH 070HP100 07019HP10 0.75" 18 10 0700HP10 0 19 10 7 8 070HP135 1 135 0705.0HP135 5 4 135 0705.4HP10 1.00" 4.4 10 :L4 shows Ød1 length Choose sleeves (Ød1) to meet with ØD dimension of bar. Dimension T shows overhang length of the EZB Bar when attached to sleeve. Sleeve Identification System 15 100 4 15 100 4 15 100 4 L4 T (mm) Overhang Length of Bar Adjustment Pin Setting No1 No No3 No4 Drawing 8 4 0.5.5 1.5 8.5 Fig.4 Fig.3 9 5.5 0.5 15.5 10.5 18 9 Fig.4 Fig.3 31 30.5 5.5 0.5 15.5 18 9 Fig.4 Fig.3 33 35.5 30.5 5.5 0.5 18 9 Fig.4 Applicable EZ Bar EZBR 040 EZGR 040 EZFGR 040 EZ TR 040 EZBR 050 EZGR 050 EZFGR 050 EZ TR 050 EZBR 060 EZGR 060 EZ TR 060 EZBR 070 EZGR 070 EZFGR 070 EZ TR 070 : Stock Standard : World Express How to attach bar to sleeve How to use adjustment pin (Fig.1) Put the adjustment pin into the hole. Push it into the sleeve, using the wrench LW1.5. Tighten the clamp screw HS3x4p with wrench LW1.5 to fix the adjustment screw. How to secure bar (Fig.) With the chip pocket upward, set the bar in sleeve. Press the slant of the end of the bar against the adjustment pin. Make sure that the bar does not rotate. (Fig.3) Tighten the clamp screw with wrench LW and secure the bar. (Use LW1.5 if shank dia. is 3mm or less.) 13

EZHST Applicable Sleeve NOT Adjustable Stock Dimension (mm) Ød1 ØD1 ØD ØD3 Ød H L1 L L3 L4 L5 Drawing Applicable EZ Bar EZH 0171ST80 017ST100 1 0170ST10 1.7 0 13 6 19 10 017ST135 1 135 11 80 0 15 100 01719ST10 0.75" 18 10 0175.0ST135 5 4 135 0175.4ST10 1.00" 4.4 10 EZH 001ST80 00ST100 1 000ST10 0 13 6 19 10 00ST135 1 135 11 80 0 15 100 0019ST10 0.75" 18 10 005.0ST135 5 4 135 005.4ST10 1.00" 4.4 10 EZH 051ST80 05ST100 1 050ST10.5 0 13 6 19 10 05ST135 1 135 11 80 0 15 100 0519ST10 0.75" 18 10 055.0ST135 5 4 135 055.4ST10 1.00" 4.4 10 EZH 0301ST80 030ST100 1 0300ST10 3 0 13 6 19 10 030ST135 1 135 11 80 0 15 100 03019ST10 0.75" 18 10 0305.0ST135 5 4 135 0305.4ST10 1.00" 4.4 10 EZH 0351ST80 035ST100 1 0350ST10 3.5 0 13 6 19 10 035ST135 1 135 11 80 0 15 100 03519ST10 0.75" 18 10 0355.0ST135 5 4 135 0355.4ST10 1.00" 4.4 10 EZH 0401ST80 040ST100 1 0400ST10 4 0 13 6 19 10 040ST135 1 135 11 80 0 15 100 04019ST10 0.75" 18 10 0405.0ST135 5 4 135 0405.4ST10 1.00" 4.4 10 :L5 shows Ød1 length Choose sleeves (Ød1) to meet with ØD dimension of bar. Adjustment pin cannot be installed in EZHST sleeves. To adjust overhang of EZB insert, please use EZHCT or EZHHP sleeves. Fig.1 8 Fig. Fig.1 8 0 Fig. Fig.1 8 0 Fig. Fig.1 8 1 Fig. Fig.1 8 Fig. Fig.1 8 4 Fig. EZBR 017 EZBR 00 EZBR 05 EZTR 05 EZBR 030 EZGR 030 EZTR 030 EZBR 035 EZTR 035 EZBR 040 EZGR 040 EZFGR 040 EZTR 040 : Stock Standard : World Express 14

EZHST Applicable Sleeve NOT Adjustable Stock Dimension (mm) Ød1 ØD1 ØD ØD3 Ød H L1 L L3 L4 L5 Drawing Applicable EZ Bar EZH 0501ST80 1 11 80 0 Fig.3 050ST100 15 100 Fig.4 05019ST10 0.75" 18 10 0500ST10 5 0 6 19 10 050ST135 1 135 0505.0ST135 5 4 135 0505.4ST10 1.00" 4.4 10 9 18 9 Fig. EZH 0601ST80 1 11 80 0 Fig.3 060ST100 15 100 Fig.4 06019ST10 0.75" 18 10 0600ST10 6 0 8 19 10 060ST135 1 135 0605.0ST135 5 4 135 0605.4ST10 1.00" 4.4 10 31 18 9 Fig. EZH 0701ST80 1 11 80 0 Fig.3 070ST100 15 100 Fig.4 07019ST10 0.75" 18 10 0700ST10 7 0 8 19 10 070ST135 1 135 0705.0ST135 5 4 135 0705.4ST10 1.00" 4.4 10 :L5 shows Ød1 length Choose sleeves (Ød1) to meet with ØD dimension of bar. Adjustment pin cannot be installed in EZHST sleeves. To adjust overhang of EZB insert, please use EZHCT or EZHHP sleeves. 33 18 9 Fig. EZBR 050 EZGR 050 EZFGR 050 EZTR 050 EZBR 060 EZGR 060 EZTR 060 EZBR 070 EZGR 070 EZFGR 070 EZTR 070 : Stock Standard : World Express Spare Parts (for EZHST Sleeves) Spare Parts Screw Wrench Applicable EZB Bar EZBHP EZBST EZBNB EZH EZH 017...ST.. EZBR00017ST EZBR00017 NB 00...ST.. LW1.5 EZBR0000HP EZBR0500ST EZBR0500 NB HS3 4P 1N m 05...ST.. Tightening Torque EZBR0505HP EZBR03005ST EZBR03005 NB 030...ST.. EZBR030030HP EZBR035030ST 035...ST.. 040...ST.. EZBR040040HP EZBR045040ST LW 050...ST.. HS4 4P N m EZBR050050HP EZBR055050ST Tightening Torque EZBR030030 NB EZBR035030 NB EZBR035035HP EZBR040035ST EZBR040035 NB 060...ST.. EZBR060060HP EZBR065060ST 070...ST.. EZBR075070ST EZBR040040 NB EZBR045040 NB EZBR050050 NB EZBR055050 NB EZBR060060 NB EZBR065060 NB EZBR070070 NB EZBR075070 NB 15

Applicable Sleeve Sleeve Applicable EZB Bar EZHCT (With coolant hole and EZ adjust structure) EZHHP (Adjustable) EZH EZHST 0171ST80 EZH 017HP100 EZH 017ST100 Sleeve Shank Dia. ØD1(mm) Shank Dia. Ød1(mm) EZBR...0017ST/NB 1.7 001ST80 EZBR...00HP/ST/NB 051ST80 EZBR...05HP/ST/NB.5 0301ST80 EZBR...030HP/ST/NB 3 0351ST80 1 EZBR...035HP/ST/NB 3.5 0401ST80 EZBR...040HP/ST/NB 4 0501ST80 EZBR...050HP/ST/NB 5 0601ST80 EZBR...060HP/ST/NB 6 0701ST80 EZBR...070ST/NB 7 EZBR...017ST/NB 1.7 00HP100 00ST100 EZBR...00HP/ST/NB 05HP100 05ST100 EZBR...05HP/ST/NB.5 030HP100 030ST100 EZBR...030HP/ST/NB 3 035HP100 035ST100 EZBR...035HP/ST/NB 3.5 040HP100 040ST100 EZBR...040HP/ST/NB 4 050HP100 050ST100 EZBR...050HP/ST/NB 5 060HP100 060ST100 EZBR...060HP/ST/NB 6 070HP100 070ST100 EZBR...070ST/NB 7 EZH 01719CT10 EZH 01719HP10 EZH 01719ST10 EZBR...017ST/NB 1.7 0019CT10 0019HP10 0019ST10 EZBR...00HP/ST/NB 0519CT10 0519HP10 0519ST10 EZBR...05HP/ST/NB.5 03019CT10 03019HP10 03019ST10 EZBR...030HP/ST/NB 3 19.05 03519CT10 03519HP10 03519ST10 EZBR...035HP/ST/NB 3.5 (0.75") 04019CT10 04019HP10 04019ST10 EZBR...040HP/ST/NB 4 05019CT10 05019HP10 05019ST10 EZBR...050HP/ST/NB 5 06019CT10 06019HP10 06019ST10 EZBR...060HP/ST/NB 6 07019CT10 07019HP10 07019ST10 EZBR...070ST/NB 7 EZH 0170CT10 EZH 0170HP10 EZH 0170ST10 EZBR...017ST/NB 1.7 000CT10 000HP10 000ST10 EZBR...00HP/ST/NB 050CT10 050HP10 050ST10 EZBR...05HP/ST/NB.5 0300CT10 0300HP10 0300ST10 EZBR...030HP/ST/NB 3 0350CT10 0350HP10 0350ST10 0 EZBR...035HP/ST/NB 3.5 0400CT10 0400HP10 0400ST10 EZBR...040HP/ST/NB 4 0500CT10 0500HP10 0500ST10 EZBR...050HP/ST/NB 5 0600CT10 0600HP10 0600ST10 EZBR...060HP/ST/NB 6 0700CT10 0700HP10 0700ST10 EZBR...070ST/NB 7 EZH 017CT135 EZH 017HP135 EZH 017ST135 EZBR...017ST/NB 1.7 00CT135 00HP135 00ST135 EZBR...00HP/ST/NB 05CT135 05HP135 05ST135 EZBR...05HP/ST/NB.5 030CT135 030HP135 030ST135 EZBR...030HP/ST/NB 3 035CT135 035HP135 035ST135 EZBR...035HP/ST/NB 3.5 040CT135 040HP135 040ST135 EZBR...040HP/ST/NB 4 050CT135 050HP135 050ST135 EZBR...050HP/ST/NB 5 060CT135 060HP135 060ST135 EZBR...060HP/ST/NB 6 070CT135 070HP135 070ST135 EZBR...070ST/NB 7 EZH 0175.0CT135 EZH 0175.0HP135 EZH 0175.0ST135 EZBR...017ST/NB 1.7 005.0CT135 005.0HP135 005.0ST135 EZBR...00HP/ST/NB 055.0CT135 055.0HP135 055.0ST135 EZBR...05HP/ST/NB.5 0305.0CT135 0305.0HP135 0305.0ST135 EZBR...030HP/ST/NB 3 0355.0CT135 0355.0HP135 0355.0ST135 5 EZBR...035HP/ST/NB 3.5 0405.0CT135 0405.0HP135 0405.0ST135 EZBR...040HP/ST/NB 4 0505.0CT135 0505.0HP135 0505.0ST135 EZBR...050HP/ST/NB 5 0605.0CT135 0605.0HP135 0605.0ST135 EZBR...060HP/ST/NB 6 0705.0CT135 0705.0HP135 0705.0ST135 EZBR...070ST/NB 7 EZH 0175.4CT10 EZH 0175.4HP10 EZH 0175.4ST10 EZBR...017ST/NB 1.7 005.4CT10 005.4HP10 005.4ST10 EZBR...00HP/ST/NB 055.4CT10 055.4HP10 055.4ST10 EZBR...05HP/ST/NB.5 0305.4CT10 0305.4HP10 0305.4ST10 EZBR...030HP/ST/NB 3 5.4 0355.4CT10 0355.4HP10 0355.4ST10 EZBR...035HP/ST/NB 3.5 (1.00" 0405.4CT10 0405.4HP10 0405.4ST10 EZBR...040HP/ST/NB 4 0505.4CT10 0505.4HP10 0505.4ST10 EZBR...050HP/ST/NB 5 0605.4CT10 0605.4HP10 0605.4ST10 EZBR...060HP/ST/NB 6 0705.4CT10 0705.4HP10 0705.4ST10 EZBR...070ST/NB 7 Choose sleeves (Ød1) to meet with ØD dimension of bar. Adjustment pin cannot be installed in EZHST sleeves. To adjust overhang of EZB insert, please use EZHCT or EZHHP sleeves. Applicable Machine Manufacturer General machines General machines CITIZEN MACHINERY MIYANO CO., LTD. AMADA MACHINE TOOLS CO.,LTD. EGURO.LTD TSUGAMI CORPORATION CITIZEN MACHINERY MIYANO CO., LTD. General machines STAR MICRONICS CO., LTD. Nomura VTC Automatic Lathe Co., Ltd. TSUGAMI CORPORATION AMADA MACHINE TOOLS CO.,LTD. EGURO.LTD TSUGAMI CORPORATION CITIZEN MACHINERY MIYANO CO., LTD. General machines CITIZEN MACHINERY MIYANO CO., LTD.

Recommended Cutting Conditions F Chipbreaker (EZBR...HP...F, EZBR...ST...F) Workpiece Material Insert Grade (Vc:sfm) EZB00/05 EZB030/035 EZB040/045 MEGACOAT Depth of Cut: ap(in), Feed: f(ipr) EZB050/055/ 060/065/075 PR15 ap f ap f ap f ap f Remarks Carbon steel / Alloy steel 100~35 ~0.0118 ~0.001 ~0.0157 ~0.00 ~0.0177 ~0.008 ~0.0197 ~0.0039 Stainless Steel 100~50 ~0.0079 ~0.0008 ~0.0118 ~0.001 ~0.0138 ~0.000 ~0.0157 ~0.008 Wet F Chipbreaker (EZBR...HP...F, EZBR...ST...F) Workpiece Material Insert Grade (Vc:sfm) EZB00/05 EZB030/035 EZB040/045 MEGACOAT Depth of Cut: ap(in), Feed: f(ipr) EZB050/055/ 060/065/075 PR15 ap f ap f ap f ap f Remarks Carbon steel / Alloy steel 100~35 ~0.0079 ~0.001 ~0.0079 ~0.000 ~0.0118 ~0.008 ~0.0118 ~0.008 Stainless Steel 100~50 ~0.0079 ~0.0008 ~0.0079 ~0.001 ~0.0098 ~0.000 ~0.0098 ~0.000 Wet NB Chipbreaker (EZBR...NB) Workpiece Material Insert Grade (Vc:sfm) EZB00/05 EZB030/035 EZB040/045 EZB055/065/075 MEGACOAT Depth of Cut: ap(in), Feed: f(ipr) PR15 ap f ap f ap f ap f Remarks Carbon steel / Alloy steel 100~35 ~0.0118 ~0.001 ~0.0157 ~0.00 ~0.0177 ~0.008 ~0.0197 ~0.0039 Stainless Steel 100~50 ~0.0079 ~0.0008 ~0.0118 ~0.001 ~0.0138 ~0.000 ~0.0157 ~0.008 Wet Nonferrous Material 00~35 ~0.0118 ~0.000 ~0.0157 ~0.004 ~0.0177 ~0.008 ~0.0197 ~0.0039 Workpiece Material Insert Grade (Vc:sfm) EZB030 EZB040/045 EZB050/060/070 MEGACOAT Diamond Depth of Cut: ap(in), Feed: f(ipr) KBN05M KPD001 ap f ap f ap f Remarks Nonferrous Material ~975 ~0.0177 ~0.0039 ~0.0197 ~0.0059 Hard Materials (including heattreated steel) ~35 ~0.008 ~0.001 ~0.0039 ~0.000 ~0.0059 ~0.008 Wet 17

EZG Internal Grooving EZ Bar Dimmensions Min. Bore Dia. Dimension (mm) Drawing MEGACOAT Applicable Sleeves ØA W ±0.03" r ØD H L1 L L3 L4 F T PR15 EZGR 040040050 0.5 040040100 1.0 4 4 3.45 44.7 1 6. 1.7 1 Fig. 040040150 1.5 EZH040.. 04004000.0 050050100 1.0 050050150 5 1.5 5 4.3 5.8 6.7.15 1.5 EZH050.. 05005000.0 0 060060100 1.0 ±0.013 0.05 0 060060150 6 1.5 6 5.15 60.7.65 EZH060.. 06006000.0 Fig.1 070070100 1.0 070070150 7 1.5 7.6 3.05 07007000.0 7 6. 63.7 5 080070100 1.0 EZH070.. 080070150 8 1.5 3.45 08007000.0 EZGR 030030050S 0.5 3 3.5 38.7 5 4.8 1.5 0.8 030030100S 1.0 EZH030.. 040040050S 0.5 040040100S 1.0 4 4 3.45 44.7 8 6. 1.7 1 040040150S 1.5 EZH040.. 04004000S.0 050050100S 1.0 050050150S 5 1.5 5 4.3 5.8 6.7.15 1.5 EZH050.. 05005000S.0 ±0.013 0.05 0 Fig. 060060100S 1.0 060060150S 6 1.5 6 5.15 60.7.65 EZH060.. 06006000S.0 10 070070100S 1.0 070070150S 7 1.5 7.6 3.05 07007000S.0 7 6. 63.7 080070100S 1.0 EZH070.. 080070150S 8 1.5 3.45 08007000S.0 Dimension T: Available grooving depth : Stock Standard : World Express "S" in description denotes stub length Bars are sold in Recommended Cutting Conditions 1 piece boxes Workpiece Material Carbon Steel / Alloy Steel (SxxC SCM) Stainless Steel (SUS304) Insert Grade (Vc : sfm) MEGACOAT PR15 100~35 100~50 EZGR030030S EZGR040040 EZGR050050 EZGR040040S EZGR050050S Feed Rate (ipr) EZGR060060 EZGR070070 EZGR080070 EZGR060060S EZGR070070S EZGR080070S ~0.0008 ~0.001 ~0.000 ~0.0004 ~0.0008 ~0.001 Notes Wet : First Recommendation 18

EZFG Face Grooving EZBar EZ Bar Dimmensions Min.Bore Dia. Dimension (mm) MEGACOAT ØA W ±0.03" r ØD H L1 L L3 F T PR15 EZFGR 050040100 1.0 ±0.013 1.5 5 0.05 4 3.8 45.0 1 5.4 1.9 050040150 1.5.0 EZFGR 060050100 1.0 ±0.013 1.5 060050150 6 1.5 0.05 5 4.8 53. 5 6.9.4.5 06005000.0 3.0 EZFGR 080070100 080070150 1.5 ±0.013.5 8 0.05 7 6.8 64. 5 7.9 3.4 08007000.0 3.0 080070300 3.0 Dimension T: Available grooving depth Recommended Cutting Condition 1.0.0 Applicable Sleeves EZH040.. EZH050.. EZH070.. : Stock Standard : World Express Bars are sold in 1 piece boxes Workpiece Material Insert Grade (Vc : sfm) MEGACOAT EZFG050040100 EZFG060050100 EZFG080070100 EZFG050040150 EZFG060050150 EZFG080070150 EZFG06005000 EZFG08007000 EZFG080070300 Notes Carbon Steel / Alloy Steel (SxxC SCM) Stainless Steel (SUS304) PR15 100~35 100~50 Feed Rate (ipr) ~0.0008 ~0.001 ~0.00 ~0.000 Wet ~0.0004 ~0.0008 ~0.0008 ~0.001 : First Recommendation Sleeve Identification System (Internal Grooving, Face Grooving, Threading) EZ G R 030 030 050 S EZ Symbol of Bar Application Hand Min. Bore Dia. Shank Dia. Groove Width Type G : Internal Grooving FG : Face grooving T : Threading R : Righthand 030 : 3mm 030 : 3mm 050 : 0.5mm 100 : 1.0mm 150 : 1.5mm 00 :.0mm S : Short Type (L dimension) 19

EZT Threading EZ Bar Dimmensions Min. Bore Dia. Dimension (mm) MEGACOAT ØA ØD H L1 L L3 F S d r PR15 Applicable Thread Applicable Screw Metric Unified American National Pipe Pitch (mm) Applicable Thread Pitch (tpi) Applicable Thread Pitch (tpi) EZTR 030056000 3.0.5.3 35.0 6.5 5.4 1.19 1.0 0.5 0.0 ±0.01 0350306000 3.5 3.0.8 39.0 9.0 5.9 1.44 1. 0.6 04003560004 4.0 3.5 3.3 4.0 11.0 5.9 1.69 1. 0.6 60 05004060004 5.0 4.0 3.8 45.0.0 6.4 1.94 1.3 0.65 0.04 ±0.01 06005060004 6.0 5.0 4.8 53. 0.0 7.4.44 1.6 0.8 07006060004 7.0 6.0 5.8 61. 5.0 8.4.94.0 1.0 EZTR 06005055008 6.0 5.0 4.8 53. 0.0 7.4.44 1.6 0.8 0.08 0.01 55 08007055008 8.0 7.0 6.8 64. 0.5 8.9 3.44.0 1.0 ap & Number of Passes (Metric) M4 M3.5 M4.5 M4.5 M5 M5 M7 M6 M8 M7 M9 M8 W10 tpi 4 W11 tpi 0 Whitworth P0.5~P0.8 P0.5~P1.0 P0.75~P1.5 P0.75~P1.5 P0.75~P1.5 P0.75~P1.75 4~0 0~18 No.83UNC No.836UNF No.104UNC No.836UNF No.14UNC No.18UNF 1/40UNC 1/48UNF 5/18UNC 5/4UNF 4~ 3/8UNC 3/84UNF Parallel pipe / Tapered pipe G1/ R1/ G1/8 R1/8 36~3 36~4 8~0 8~18 1/4NPT 3/8NPT 18 4~ 1/4NPT 18,14 8 8,19 For American National Pipe (NPT), use EZTR..60004. See page 0. For applicable sleeve see page. Pitch (mm) Total ap (mm) No. of Passes 1 Pass Pass 3 Pass 4 Pass 5 Pass 6 Pass 7 Pass 8 Pass 9 Pass 10 Pass 11 Pass 1 Pass 13 Pass 14 Pass 15 Pass Pass 17 Pass 18 Pass 19 Pass 0 Pass 0.5 0.3 9 0.05 0.05 0.04 0.04 0.03 0.03 0.0 0.0 0.0 0.7 0.4 10 0.06 0.05 0.05 0.05 0.05 0.04 0.04 0.03 0.03 0.0 0.75 0.45 10 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.04 0.03 0.03 0.8 0.48 11 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.04 0.03 0.03 0.03 1.00 0.61 1 0.07 0.07 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.03 0.03 1.5 0.77 14 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.05 0.05 0.04 0.04 0.04 0.03 1.50 0.93 17 0.07 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.04 0.04 0.03 1.75 1.1 0 0.07 0.07 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.06 0.05 0.05 0.05 0.05 0.04 0.04 0.04 0.03 0.03 ap & Number of Passes (Whitworth) TPI Total ap (mm) No. of Passes 1 Pass Pass 3 Pass 4 Pass 5 Pass 6 Pass 7 Pass 8 Pass 9 Pass 10 Pass 11 Pass 1 Pass 13 Pass 14 Pass 15 Pass Pass 17 Pass 4 0.65 13 0.07 0.07 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.04 0.03 0.03 0 0.81 15 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.03 0.03 18 0.91 17 0.07 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.03 0.03 0.03 ap & Number of Passes (Unified) TPI Total ap (mm) No. of Passes 1 Pass Pass 3 Pass 4 Pass 5 Pass 6 Pass 7 Pass 8 Pass 9 Pass 10 Pass 11 Pass 1 Pass 13 Pass 14 Pass 15 Pass Pass 17 Pass 18 Pass 36 0.44 8 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.03 0.0 0.0 3 0.5 10 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.03 0.03 0.03 8 0.55 1 0.07 0.06 0.05 0.05 0.05 0.05 0.05 0.04 0.04 0.03 0.03 0.03 4 0.65 1 0.07 0.07 0.06 0.06 0.06 0.06 0.05 0.05 0.05 0.05 0.04 0.03 0 0.78 14 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.06 0.06 0.05 0.05 0.04 0.04 0.03 18 0.88 17 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.04 0.04 0.03 0.03 0.99 18 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.06 0.06 0.05 0.05 0.05 0.05 0.04 0.04 0.04 0.03 : Stock Standard : World Express Bars are sold in 1 piece boxes 0

ap & Number of Passes (Parallel Pipe / Tapered Pipe) TPI Total ap (mm) No. of Passes 1 Pass Pass 3 Pass 4 Pass 5 Pass 6 Pass 7 Pass 8 Pass 9 Pass 10 Pass 11 Pass 1 Pass 13 Pass 14 Pass 15 Pass Pass 17 Pass 18 Pass 8 0.61 1 0.07 0.07 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.03 0.03 19 0.95 18 0.07 0.07 0.07 0.07 0.06 0.06 0.06 0.06 0.06 0.05 0.05 0.05 0.04 0.04 0.04 0.04 0.03 0.03 ap & Number of Passes (American National Pipe) TPI Total ap (mm) No. of 1 Pass Passes Pass 3 Pass 4 Pass 5 Pass 6 Pass 7 Pass 8 Pass 9 Pass 10 Pass 11 Pass 1 Pass 13 Pass 14 Pass 15 Pass Pass 17 Pass 18 Pass 19 Pass 18 1.3 0.18 0.14 0.1 0.1 0.10 0.09 0.08 0.08 0.07 0.06 0.05 0.04 0.03 0.03 0.0 0.0 14 1.56 19 0.18 0. 0.14 0.14 0.1 0.10 0.09 0.09 0.08 0.07 0.07 0.06 0.05 0.05 0.04 0.04 0.03 0.03 0.0 Recommended Cutting Condition Workpiece Material (S45C SCM435) Carbon Steel / Alloy Steel (SUS304) Stainless Steel Recommended Insert Grade (cutting speed sfm) MEGACOAT PR15 100~35 100~50 Nonferrous Metals (Aluminum / Brass) Note 1. The standard cutting speed is Vc=100175sfm. The table feed may not follow the expected conditions when machining small diameter workpieces at high speeds.. Coolant is recommended. Application of Parallel Pipe and Tapered Pipe Thread G (PF), Rp (PS) : First Recommendation R, Rc (PT) (BSPT) Inch Applicable Thread Symbol (Previous Symbol) TPI Internal Threading (G, Rp) Insert Bore Dia. Same Root's Radius Inch Applicable Thread Symbol (Previous Symbol) TPI Internal Threading (Rc) Insert Bore Dia. Same Root's Radius '1/8 G 1/ ( ) G 1/8 (PF 1/8) 8 EZTR 06005055008 6.56 08007055008 8.57 0.1 '1/8 R 1/, Rc 1/ ( ) R 1/8, Rc 1/8 (PT 1/8) 8 EZTR 06005055008 08007055008 0.1 '/8 '3/8 G 1/4 (PF 1/4) G 3/8 (PF 3/8) 19 EZTR 08007055008 11.45 14.95 0.18 '/8 '3/8 R 1/4, Rc 1/4 (PT 1/4) R 3/8, Rc 3/8 (PT 3/8) 19 EZTR 08007055008 0.18 When using EZT type for Parallel Pipe / Tapered Pipe threading, the thread s corners become sharp edged due to its partial profile, and the shape will not be the same as the standard shape for Parallel Pipe / Tapered Pipe. Application for NPT Internal Threading Applicable Thread TPI Toolholder Partial Profile Insert Full Profile 1/ NPT 1/8 NPT 7 No Tools Available 1/4 NPT 3/8 NPT 18 EZH Sleeve EZTR06005060004 EZTR07006060004 1/ NPT 3/4 NPT 14 EZH Sleeve EZTR07006060004 1/ NPT SINRS 14 3/4 NPT SINR0S IR14NPT Application of NPTF Thread NPTF is the thread for sealing pipes without using any sealing material. Thread symbol is similar to NPT but the Tolerance is different from that of NPT and the above Inserts are not available to NPTF. 1

EZBar Applicable Sleeves for Machine Manufacturers EZHCT (With coolant hole and EZ adjust structure) Sleeve EZHHP (Adjustable) EZHST Sleeve Shank Dia. ØD1(mm) Applicable EZG, EZFG, EZT Bar EZG EZFG EZT Shank Dia. Ød1(mm) EZH 0171ST80 1.7 001ST80 051ST80 EZTR...05....5 0301ST80 EZGR...030... EZTR...030... 3 0351ST80 1 EZTR...035... 3.5 0401ST80 EZGR...040... EZFGR...040... EZTR...040... 4 0501ST80 EZGR...050... EZFGR...050... EZTR...050... 5 0601ST80 EZGR...060... EZTR...060... 6 0701ST80 EZGR...070... EZFGR...070... EZTR...070... 7 EZH 017HP100 EZH 017ST100 1.7 00HP100 00ST100 05HP100 05ST100 EZTR...05....5 030HP100 030ST100 EZGR...030... EZTR...030... 3 035HP100 035ST100 EZTR...035... 3.5 040HP100 040ST100 EZGR...040... EZFGR...040... EZTR...040... 4 050HP100 050ST100 EZGR...050... EZFGR...050... EZTR...050... 5 060HP100 060ST100 EZGR...060... EZTR...060... 6 070HP100 070ST100 EZGR...070... EZFGR...070... EZTR...070... 7 EZH 01719CT10 EZH 01719HP10 EZH 01719ST10 1.7 0019CT10 0019HP10 0019ST10 0519CT10 0519HP10 0519ST10 EZTR...05....5 03019CT10 03019HP10 03019ST10 EZGR...030... EZTR...030... 3 03519CT10 03519HP10 03519ST10 0.75" EZTR...035... 3.5 04019CT10 04019HP10 04019ST10 EZGR...040... EZFGR...040... EZTR...040... 4 05019CT10 05019HP10 05019ST10 EZGR...050... EZFGR...050... EZTR...050... 5 06019CT10 06019HP10 06019ST10 EZGR...060... EZTR...060... 6 07019CT10 07019HP10 07019ST10 EZGR...070... EZFGR...070... EZTR...070... 7 EZH 0170CT10 EZH 0170HP10 EZH 0170ST10 1.7 000CT10 000HP10 000ST10 050CT10 050HP10 050ST10 EZTR...05....5 0300CT10 0300HP10 0300ST10 EZGR...030... EZTR...030... 3 0350CT10 0350HP10 0350ST10 0 EZTR...035... 3.5 0400CT10 0400HP10 0400ST10 EZGR...040... EZFGR...040... EZTR...040... 4 0500CT10 0500HP10 0500ST10 EZGR...050... EZFGR...050... EZTR...050... 5 0600CT10 0600HP10 0600ST10 EZGR...060... EZTR...060... 6 0700CT10 0700HP10 0700ST10 EZGR...070... EZFGR...070... EZTR...070... 7 EZH 017CT135 EZH 017HP135 EZH 017ST135 1.7 00CT135 00HP135 00ST135 05CT135 05HP135 05ST135 EZTR...05....5 030CT135 030HP135 030ST135 EZGR...030... EZTR...030... 3 035CT135 035HP135 035ST135 EZTR...035... 3.5 040CT135 040HP135 040ST135 EZGR...040... EZFGR...040... EZTR...040... 4 050CT135 050HP135 050ST135 EZGR...050... EZFGR...050... EZTR...050... 5 060CT135 060HP135 060ST135 EZGR...060... EZTR...060... 6 070CT135 070HP135 070ST135 EZGR...070... EZFGR...070... EZTR...070... 7 EZH 0175.0CT135 EZH 0175.0HP135 EZH 0175.0ST135 1.7 005.0CT135 005.0HP135 005.0ST135 055.0CT135 055.0HP135 055.0ST135 EZTR...05....5 0305.0CT135 0305.0HP135 0305.0ST135 EZGR...030... EZTR...030... 3 0355.0CT135 0355.0HP135 0355.0ST135 5 EZTR...035... 3.5 0405.0CT135 0405.0HP135 0405.0ST135 EZGR...040... EZFGR...040... EZTR...040... 4 0505.0CT135 0505.0HP135 0505.0ST135 EZGR...050... EZFGR...050... EZTR...050... 5 0605.0CT135 0605.0HP135 0605.0ST135 EZGR...060... EZTR...060... 6 0705.0CT135 0705.0HP135 0705.0ST135 EZGR...070... EZFGR...070... EZTR...070... 7 EZH 0175.4CT10 EZH 0175.4HP10 EZH 0175.4ST10 1.7 005.4CT10 005.4HP10 005.4ST10 055.4CT10 055.4HP10 055.4ST10 EZTR...05....5 0305.4CT10 0305.4HP10 0305.4ST10 EZGR...030... EZTR...030... 3 0355.4CT10 0355.4HP10 0355.4ST10 5.4 EZTR...035... 3.5 0405.4CT10 0405.4HP10 0405.4ST10 EZGR...040... EZFGR...040... EZTR...040... 4 0505.4CT10 0505.4HP10 0505.4ST10 EZGR...050... EZFGR...050... EZTR...050... 5 0605.4CT10 0605.4HP10 0605.4ST10 EZGR...060... EZTR...060... 6 0705.4CT10 0705.4HP10 0705.4ST10 EZGR...070... EZFGR...070... EZTR...070... 7 Choose sleeves (Ød1) to meet with ØD dimension of bar. Adjustment pin cannot be installed in EZHST sleeves. To adjust overhang of EZB insert, please use EZHCT or EZHHP sleeves. Applicable Machine Manufacturer General machines General machines CITIZEN MACHINERY MIYANO CO., LTD. AMADA MACHINE TOOLS CO.,LTD. EGURO.LTD TSUGAMI CORPORATION CITIZEN MACHINERY MIYANO CO., LTD. General machines STAR MICRONICS CO., LTD. Nomura VTC Automatic Lathe Co., Ltd. TSUGAMI CORPORATION AMADA MACHINE TOOLS CO.,LTD. EGURO.LTD TSUGAMI CORPORATION CITIZEN MACHINERY MIYANO CO., LTD. General machines CITIZEN MACHINERY MIYANO CO., LTD.

Case Studies 304SS 3SS Valve Part Vc=50sfm ap=0.004" f=0.001ipr Wet EZBR030030HP015F (PR15) EZH0305.0HP135 Connector Vc=150~00sfm ap=0.004" f=0.001ipr Wet EZBR045040ST008H (PR15) EZH0405.0HP135 PR15 3,000 pcs/edge PR15,000 pcs/edge Competitor F,000 pcs/edge Competitor G 500 pcs/edge Compared to Competitor F, EZ Bar showed 1.5 times longer tool life with superior stability and accuracy of cutting edge position. (User Evaluation) Compared to Competitor G, EZ Bar showed 4 times longer tool life. Adjustable overhang length of sleeves (EZHHP) drastically improved operability. (User Evaluation) Sleeve (Automotive Part) Vc=150sfm ap=0.00" f=0.004ipr Wet EZBR045040ST008H (PR15) EZH040HP100 1045 Collar Vc=75sfm ap=0.00"~0.004" f=0.001ipr Wet EZBR040040HP008H (PR15) EZH04019HP10 1L14 PR15,000 pcs/edge PR15 10,000 pcs/edge (Stable Machining) Competitor H 1,000 pcs/edge Competitor I 10,000 pcs/edge (Unstable) Compared to Competitor H, EZ Bar doubled tool life. The excellent operability of the sleeve reduced the cycle time and improved productivity. (User Evaluation) Compared to Competitor I, EZ Bar achieved stable machining of 10,000 pcs/edge, minimizing deflection of the diameter. Number of defects is reduced drastically. (User Evaluation) Sleeve Vc=100sfm ap=0.00" ( passes) f=0.001ipr Wet EZBR045040ST008H (PR15) EZH04019HP100 4135 Pipe Vc=15sfm ap=0.009" f=0.001ipr Wet EZBR030030HP015H (PR15) EZH030HP100 303SS PR15 300 pcs/edge (Further Machining Possible) PR15 1,500 pcs/edge (No Defective Products) Competitor J 150 pcs/edge Competitor K 1,500 pcs/edge (Unstable) PR15 has double the tool life of that of Competitor J with good chip control. (User Evaluation) Conventional K was unstable in tool life and dimension. EZ Bar provided stable machining. (User Evaluation) 3

Kyocera Industrial Ceramics Corp. Cutting Tool Division 100 Industrial Park Road Hendersonville, NC 879 Email: cuttingtools@kyocera.com Website: www.kyocera.com/cuttingtools Distributor Website: http://mykicc.kyocera.com Customer Service: 800.83.784 Option 1 Technical Support: 800.83.784 Option Kyocera Industrial Ceramics Corp. c o n n e c t w i t h u s