pplication brochure ManSafe for Telecoms Fall protection for the telecommunications industry TowerLatch LadderLatch onstant Force post Freestanding onstant Force post VersiRail
Fall protection matters Falls from height are the single biggest cause of death and one of the biggest causes of serious injury in the workplace today. For businesses whose workers need to operate quickly and effectively at height, fall protection is already a major issue and it s going to become increasingly important as regulatory authorities introduce ever-stricter legislation concerning: Where height safety should be implemented The systems that are acceptable for use Who is responsible for ensuring worker safety re you responsible? The answer could well be Yes. ccording to the health and safety legislation these people are duty-holders responsible for ensuring adequate fall protection and potentially liable in the event of an accident. Project/Design and onstruction Manager Design ontroller/ Quantity Surveyor Head of Network Deployment Principal ontractor/ Sub-ontractors Network Health and Safety Manager sset/supply hain Manager What you need to do The offi cial advice to duty-holders can be summarised as follows: void work at height, where possible When working at height is essential, ensure that workers are not exposed to unnecessary risks Where it is not possible to eliminate the risk of falling, use a suitable fall protection system to minimise the consequences of a fall Latchways plc global leaders in fall protection 2
ManSafe for Telecoms Latchways LadderLatch and TowerLatch solutions Latchways TowerLatch and LadderLatch systems offer outstanding personal safety for telecoms workers and their inherent fl exibility means that they can be confi gured for use on the wide variety of ladders, towers, masts, monopoles and other structures employed in the industry today. The systems are built around Latchways innovative starwheel component which provides continuous hands-free security and its onstant Force energy absorber a revolutionary technology that guarantees unrivalled protection for telecoms personnel working at height. Latchways systems are installed on telecoms masts and rooftops around the world and specifi ed by major, household-name companies. Safety The systems universal attachment device rotates freely through intermediate cable guides for continuous, hands-free protection. In the event of a fall, the TowerLatch or LadderLatch unit locks onto the cable to arrest the fall. t the same time, a fl uorescent red indicator is exposed to indicate that a fall has occurred. The systems built-in onstant Force energy absorber ensures that the maximum load on the worker and end anchor in the event of a fall does not exceed 6 kn. webbing strop is incorporated into the TowerLatch device to facilitate rescue. oth systems meet or exceed all relevant international standards. Ease of installation and use an be incorporated at the design stage for new towers or retrofi tted to existing structures an be installed to follow the contours of any structure, including horizontal and inclined sections omprehensive range of components enables quick and easy installation on any type of overhead line tower, vertical structure or ladder an be designed for up to six users ttachment units can be attached or detached at any point in the system an be installed in virtually any environment solution for every situation s you might expect from the global leader in fall protection, Latchways has a full range of products designed to cater for a variety of sites and conditions. The Latchways range of horizontal fall protection solutions which includes the onstant Force posts, freestanding onstant Force posts and the VersiRail guardrail system is ideal for personnel working on rooftops or similar structures. 3
Responding to your needs Latchways offer ensures that every customer gets the solution they need. Whether the systems are required for greenfi eld sites or rooftops sites; new build or retrofi t; network roll out programme or upgrading of antennas, Latchways offer a tailor-made service with maximum support. onsultation Thanks to the company s close working relationships with network providers and telecoms structure manufacturers, Latchways is wellplaced to offer expert support and advice on a range of working at height issues. These relationships also give the company a unique insight into customers individual requirements and an unrivalled ability to satisfy those requirements. System design/specification Having established the customer s requirements, Latchways uses a detailed kit number list, based on the description of the structure, the height of the structure and the spacing required by the intermediate brackets to identify the correct system required. Our team then ensures that each system is correctly kitted, packaged into boxes and labelled with all relevant details for each customer. Installation The installation process can be arranged either by Latchways own worldwide network of approved Installers or by the customer s own contractors. For this purpose, Latchways has a comprehensive training programme to help. Training overing both installation and use of the system, a training programme can be conducted at Latchways facilities or at the customer s premises, if required. certifi cate and photo ID card is issued to all personnel who successfully complete the programme. System users Latchways systems are installed on structures around the world and specifi ed by all of the following suppliers: Ericsson Orange KPN Nokia rqiva Vodafone Viacom 3 Network Rail MTN T-Mobile Vodacom 4
ManSafe for Telecoms Why choose Latchways? With over 30 years experience and a worldwide installer network, Latchways is the global leader in fall protection. Latchways revolutionised the industry with its patented onstant Force technology and the company continues to innovate, with new systems designed and manufactured specifi cally for the energy industry. Engineering excellence ll Latchways systems are manufactured to the highest international standards, using only the best materials. Each component is individually numbered, batch conformance and dye penetrant tested a quality standard unsurpassed in the industry. In addition to rigorous in-house testing, all Latchways products undergo external verifi cation to ensure they meet or exceed the relevant industry standards. The TowerLatch system has also been subjected to accelerated ageing, wind tunnel trials and cyclic testing all of which have confi rmed the inherent quality and durability of the system. Latchways products are specifi cally developed to take account of the latest structural innovations and the company s commitment to excellence means that its systems have a proven track record of safety and reliability even in the most extreme environments. ompany profile Patented technology Worldwide installer network Products regularly specifi ed on high-profi le projects around the world Listed on London Stock Exchange Products conform to E, S and OSH standards and carry the E mark US Department of Defense approved ISO 9001 certifi ed ISO 14001 certifi ed System materials omponents: marine grade 316S stainless steel ast components: 17/4 PH stainless steel System cable 8 mm diameter: 1 x 19 stainless steel 5
Vertical fall protection Testing, quality and maintenance There are numerous standards which fall protection systems must comply with in order to be fi t for purpose. ll Latchways products comply with the relevant standards and appropriate regulations. Standards The key standards relating to fall protection systems within the telecoms industry are: EN 353-1 Personal Protective Equipment (PPE) against falls from a height Specifi cation for guided type fall arresters on a rigid anchorage line EN 353-2 PPE against falls from a height Guided type fall arresters including a fl exible anchor line EN 341 PPE against falls from a height Descender devices EN 354 PPE against falls from a height Lanyards EN 355 PPE against falls from a height Energy absorbers EN 358 PPE for work positioning and prevention of falls from a height elts for work positioning and restraint and work positioning lanyards EN 360 PPE against falls from a height Retractable type fall arresters EN 361 PPE against falls from a height Full body harness EN 362 PPE against falls from a height onnectors EN 363 PPE against falls from a height Fall arrest systems EN 364 PPE against falls from a height Test methods EN 795 PPE against falls from a height nchor devices Requirements and testing S/NZS 1891.3-1997 industrial fall arrest systems and devices fall arrest devices NSI Z359.1-2007 safety requirements for personal fall arrest systems, sub-systems and components S Z259.2.1-98 design and performance requirements for manufacturing fall arrest devices, vertical lifelines and rigid sections, including mounting components 1 6
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ManSafe, TowerLatch, LadderLatch, VersiRail and onstant Force are registered trademarks of Latchways plc Latchways plc, Hopton Park, Devizes, Wiltshire, SN10 2JP, England Tel: +44 (0)1380 732700 Fax: +44 (0)1380 732701 Email: info@latchways.com Website: www.latchways.com 8-V1-05/11
Technical specification ManSafe for Telecoms TowerLatch Face Mounted Monopole & MonoStep System The TowerLatch system is fi xed to the face of the monopole. Holes to fi x top, intermediate and bottom anchors are drilled at the time of monopole manufacture. Screws and studs to fi x the removable steps are also installed at this time. Front elevation Side elevation Top anchor set Top anchor oil energy absorber Intermediate set Intermediate helix wire guide 1 x 19 m ø8 mm stainless steel cable ottom anchor set System warning label ottom anchor bracket able clamp and tensioning device
System components Top anchor This bracket has a built-in factor of safety of 21 2 times the potential load generated when a fall occurs. The system energy absorber is attached at this point. Intermediate wire guides These brackets support the cable, ensuring the correct stand-off distance from the structure is maintained. The spacing of the intermediates is dependent on the height and location of the structure. n extensive range is available to cater for all types of structure. ottom anchors This bottom bracket provides a swagefree system termination and an integral tensioning device. t the correct cable pre-tension, the unit s indicator disc will spin freely. Unauthorised system adjustment is prevented through the use of captive security bolts. able Latchways use a ø8 mm 1 x 19 stainless steel cable that has a unique identifi cation system. The cable is factory tested to check its physical properties and to ensure performance is consistent. TowerLatch unit The TowerLatch unit secures the climber to the fall protection cable via the chest D-ring, which allows free movement up and down the structure, but immediately locks onto the cable in the event of a fall. The unit incorporates a webbing strop to facilitate rescue. onstant Force energy absorber This energy absorber ensures that the load applied back to the structure and the climber in the event of a fall is limited to a maximum of 6 kn. three or six person version is available, with both units having a red fl uorescent indicator showing if a fall has occurred. Unlocked position Locked position The MonoStep removable climbing system is designed to be used in conjunction with the Latchways TowerLatch system for monopoles. The installation and removal of the MonoStep is simple. The spring locates over the stud and positively locks the step in place. Latchways has a comprehensive training programme to help customers install these systems using their own contractor companies. The training which covers both installation and use of the system can be conducted within Latchways facilities or at the customer s premises. ManSafe, onstant Force and TowerLatch are registered trademarks of Latchways plc Latchways plc, Hopton Park, Devizes, Wiltshire, SN10 2JP, England Tel: +44 (0)1380 732700 Fax: +44 (0)1380 732701 Email: info@latchways.com Website: www.latchways.com 44-V1-05/11
Technical specification ManSafe for Telecoms TowerLatch Lattice Tower Designed to be fi tted to lattice towers with pre-installed fi xing plates for top and bottom anchors. Intermediate wire guides are offered in two lengths to ensure cable stand-off distance remains constant. Side elevation Front elevation Top anchor set Top anchor oil energy absorber Intermediate set Standard intermediate helix wire guide Short intermediate helix wire guide 1 x 19 m ø8 mm stainless steel cable ottom anchor set System warning label ottom anchor bracket able clamp and tensioning device
System components Top anchor This bracket has a built-in factor of safety of 21 2 times the potential load generated when a fall occurs. The system energy absorber is attached at this point. Intermediate wire guides These brackets support the cable, ensuring the correct stand-off distance from the structure is maintained. The spacing of the intermediates is dependent on the height and location of the structure. n extensive range is available to cater for all types of structure. ottom anchors This bottom bracket provides a swagefree system termination and an integral tensioning device. t the correct cable pre-tension, the unit s indicator disc will spin freely. Unauthorised system adjustment is prevented through the use of captive security bolts. able Latchways use a ø8 mm 1 x 19 stainless steel cable that has a unique identifi cation system. The cable is factory tested to check its physical properties and to ensure performance is consistent. TowerLatch unit The TowerLatch unit secures the climber to the fall protection cable via the chest D-ring, which allows free movement up and down the structure, but immediately locks onto the cable in the event of a fall. The unit incorporates a webbing strop to facilitate rescue. onstant Force energy absorber This energy absorber ensures that the load applied back to the structure and the climber in the event of a fall is limited to a maximum of 6 kn. three or six person version is available, with both units having a red fl uorescent indicator showing if a fall has occurred. Latchways has a comprehensive training programme to help customers install these systems using their own contractor companies. The training which covers both installation and use of the system can be conducted within Latchways facilities or at the customer s premises. ManSafe, onstant Force and TowerLatch are registered trademarks of Latchways plc Latchways plc, Hopton Park, Devizes, Wiltshire, SN10 2JP, England Tel: +44 (0)1380 732700 Fax: +44 (0)1380 732701 Email: info@latchways.com Website: www.latchways.com 44-V1-05/11
Technical specification ManSafe for Telecoms LadderLatch Rung Mounted/Stringer Mounted LadderLatch utilises a variety of brackets, allowing systems to be fi tted to ladder rungs (round, square, triangular, L shaped), box section ladders, T-section ladders and fl at or round ladder stringers. Rung Mounted System Stile/Stringer Mounted System Top anchor set Top anchor oil energy absorber Intermediate set Intermediate helix wire guide 1 x 19 m ø8 mm stainless steel cable ottom anchor set System warning label ottom anchor bracket able clamp and tensioning device
System components Stringer Stringer Stringer Rung Rung Rung Top anchors These brackets have a built-in factor of safety of 21 2 times the potential load generated when a fall occurs. The system energy absorber is attached at this point. Intermediate wire guides These brackets support the cable, ensuring the correct stand-off distance from the structure is maintained. The spacing of the intermediates is dependent on the height and location of the structure. n extensive range is available to cater for all types of structure. ottom anchors These bottom brackets provide a swagefree system termination and an integral tensioning device. t the correct cable pre-tension, the unit s indicator disc will spin freely. Unauthorised system adjustment is prevented through the use of captive security bolts. able Latchways use a ø8 mm 1 x 19 stainless steel cable that has a unique identifi cation system. The cable is factory tested to check its physical properties and to ensure performance is consistent. LadderLatch unit The TowerLatch unit secures the climber to the fall protection cable via the chest D-ring, which allows free movement up and down the structure, but immediately locks onto the cable in the event of a fall. The unit incorporates a webbing strop to facilitate rescue. onstant Force energy absorber This energy absorber ensures that the load applied back to the structure and the climber in the event of a fall is limited to a maximum of 6 kn. three or six person version is available, with both units having a red fl uorescent indicator showing if a fall has occurred. Latchways has a comprehensive training programme to help customers install these systems using their own contractor companies. The training which covers both installation and use of the system can be conducted within Latchways facilities or at the customer s premises. ManSafe, LadderLatch, TowerLatch and onstant Force are registered trademarks of Latchways plc Latchways plc, Hopton Park, Devizes, Wiltshire, SN10 2JP, England Tel: +44 (0)1380 732700 Fax: +44 (0)1380 732701 Email: info@latchways.com Website: www.latchways.com 44-V1-05/11
Technical specification ManSafe for Telecoms TowerLatch T-Spine The T-Spine climbing ladder, complete with cable fall arrest system, provides a simple and easy to install solution for clamping around stub masts and poles. Front elevation Side elevation Top anchor set Top anchor oil energy absorber Intermediate set Intermediate helix wire guide 1 x 19 m ø8 mm stainless steel cable ottom anchor set System warning label ottom anchor bracket able clamp and tensioning device
System components Top anchor This bracket has a built-in factor of safety of 21 2 times the potential load generated when a fall occurs. Intermediate wire guides These brackets support the cable, ensuring the correct stand-off distance from the structure is maintained. The bracket features a key-hole design to allow for easy retrofi t without removing the step bolts. The spacing of the intermediates is dependent on the height and location of the structure. n extensive range is available to cater for all types of structure. ottom anchor This bottom bracket provides a swage-free system termination. The tensioning slider has a wedge-shaped profi le to ensure tension is maintained, or alternatively can also be supplied with a built in tension indicator. able Latchways use a ø8 mm 1 x 19 stainless steel cable that has a unique identifi cation system. The cable is factory tested to check its physical properties and to ensure performance is consistent. TowerLatch unit The TowerLatch unit secures the climber to the fall protection cable via the chest D-ring, which allows free movement up and down the structure, but immediately locks onto the cable in the event of a fall. The unit incorporates a webbing strop to facilitate rescue. onstant Force energy absorber This energy absorber ensures that the load applied back to the structure and the climber in the event of a fall is limited to a maximum of 6 kn. three or six person version is available, with both units having a red fl uorescent indicator showing if a fall has occurred. Latchways has a comprehensive training programme to help customers install these systems using their own contractor companies. The training which covers both installation and use of the system can be conducted within Latchways facilities or at the customer s premises. ManSafe, TowerLatch and onstant Force are registered trademarks of Latchways plc Latchways plc, Hopton Park, Devizes, Wiltshire, SN10 2JP, England Tel: +44 (0)1380 732700 Fax: +44 (0)1380 732701 Email: info@latchways.com Website: www.latchways.com 44-V1-05/11
Technical specification ManSafe for Telecoms Rooftop Fall Protection Latchways onstant Force systems offer a complete rooftop fall protection solution for both fall restraint and fall arrest. The simplicity of the fi xings allows a quick and easy installation, providing safe solutions where workers are exposed to a fall hazard. Latchways works with all major roof manufacturers and a variety of base plates are available to fi t all roof confi gurations. End anchor set onstant Force posts D-rings and fi xings Swageless terminal to yoke and swageless tensioning device Intermediate anchor post set Intermediate onstant Force post D-ring, hanger and fi xings Variable anchor post set onstant Force post Variable bracket and fi xings 90º orner anchor post set onstant Force post orner bracket and fi xings 245 mm 6,000 10,000 mm 6,000 10,000 mm
Rooftop fall protection 1000 mm 315 mm Dimensions of a 300 kg Freestanding onstant Force post Freestanding onstant Force post The Freestanding onstant Force post is suitable for applications where roof penetration is not required or possible. It is available as a restraint or an arrest system and can be used as a single point anchor or supplied as a horizontal cable system. VersiRail Where you need to restrict access to the hazard, Latchways curved VersiRail offers an aesthetically pleasing collective protection solution compared to traditional systems. No penetration of the roof is required as the system is entirely freestanding. No welding, bending or threading is necessary on site as VersiRail is totally modular in construction. The variety of fi ttings gives VersiRail the versatility to match any confi guration you would typically fi nd on a fl at roof up to a 10 slope. For more information on specifying the correct fall protection system for your requirements, contact Latchways. Latchways has a comprehensive training programme to help customers install these systems using their own contractor companies. The training which covers both installation and use of the system can be conducted within Latchways facilities or at the customer s premises. ManSafe, VersiRail and onstant Force are registered trademarks of Latchways plc Latchways plc, Hopton Park, Devizes, Wiltshire, SN10 2JP, England Tel: +44 (0)1380 732700 Fax: +44 (0)1380 732701 Email: info@latchways.com Website: www.latchways.com 44-V1-05/11