Please Order From: lark & Osborne, LLP 6617 Ferguson venue Indianapolis, IN 46220 317-255-5668 Phone 317-253-4486 FX sales@clarkandosborne.com TOOLING FOR PUNH PRESSES MURT 114 STYLE HIGH PREISION TOOLS
UNISP HEQURTER LWYS INNOVTING TO RING NEW TEHNOLOGIES TO OUR USTOMERS For more than 35 years UNISP has been the Leader in the Metal Fabricating Sector. Today our company has over 8000 square meters of manufacturing, warehousing and administration. UNISP has representatives throughout the country and abroad. UNISP is made of dedicated professionals who are always in search of technological developments to offer each day better productive solutions. Our technical and commercial team is always at your disposal!
INEX OPTIONS 4 () STTION - 114 STYLE FOR MURT 6 () STTION - 114 STYLE FOR MURT 7 () STTION - 114 STYLE FOR MURT 8 () STTION - 114 STYLE FOR MURT 9 (E) STTION - 114 STYLE FOR MURT 10 (F) STTION - 114 STYLE FOR MURT 11 (G) STTION - 114 STYLE FOR MURT 12 (H) STTION - 114 STYLE FOR MURT 12 (J) STTION - 114 STYLE FOR MURT 13 VRITOOL STTION - 114 STYLE FOR MURT 13 SHER ONFIGURTION / STNR SHPES 14 PIN IE POSITION 15 SPEIL SHPES 16 SPEIL TOOLING 18 IGONL EFINITION 19 UTTING FORE 19
OPTIONS UNISTEEL PREMIUM PERFORMNE STEEL (OPTIONL) High Wear Resistance and Impact Toughness! The best performance option for the punch press process! Test data control Plate Material: 304 Stainless Steel Thickness: 0.02 (0.5mm) Shape: Rectangle imension: 0.158 x1.181 (4x30 mm) Result until first grind = 255,000 punches! Properties omparison 2 2 M2 Stardard Steel Unisteel TOUGHNESS WER RESITNE 4
OPTIONS UNITIN-R (OPTIONL) special proprietary coating to extend the life of the punch! It is a PV process (Physical Vapour eposition). y applying a surface layer on the punch, besides generating high hardness and low friction, the following benefits are obtained: More durability cutting edge. Prevents adhesive wear Protect of abrasive wear ecreases friction UNISLUG SLUG ONTROL (OPTIONL) UNISLUG is an optional system that UNISP offers, whose purpose is to avoid return of the slug while punching, eliminating the risk of accumulating slug at the exit of die. So it s a solution for anyone who has this type of problem or that wants to avoid possible problems. 5
() STTION - 114 STYLE FOR MURT Maximum iagonal: 0.5 (12.7mm) 2 3 1 4 ITEM OE ESRIPITION 1 915001 114 MR Standard Punch Round 1 915001U 114 MR UNITIN-R Punch Round 1 915001-UNISTEEL 114 MR UNISTEEL Punch Round 2 915002 / 114 MR ie Round 3 915040-0,5 114 MR Shim to ie - Thickness.020 (0.5mm) 3 915040-1,0 114 MR Shim to ie - Thickness.039 (1.0mm) 4 915003 /X 114 MR Stripper PUNH & IE GRINING Ø0.688 (17.5mm) 2.724 (69.2mm) Ø0.562 (14.28mm) 1.129 (28.7mm) Ø1.562 (39.68mm) 6
() STTION - 114 STYLE FOR MURT Maximum iagonal: 0.984 (25.0mm) 2 3 4 3 5 ITEM OE ESRIPITION 1 915001 114 MR Standard Punch Round 1 915001F 114 MR Standard Punch Shape 1 915001U 114 MR UNITIN-R Punch Round 1 915001FU 114 MR UNITIN-R Punch Shape 1 915001-UNISTEEL 114 MR UNISTEEL Punch Round 1 915001F-UNISTEEL 114 MR UNISTEEL Punch Shape 2 915002 / 114 MR ie Round 2 915002F 114 MR ie Shape 3 915007 114 MR owel Pin to ie 4 915040-0,5 114 MR Shim to ie - Thickness.020 (0.5mm) 4 915040-1,0 114 MR Shim to ie - Thickness.039 (1.0mm) 5 915003 114 MR Stripper PUNH & IE GRINING Ø1.062 (26.98mm) 4.015 (102mm) 1.129 (28.7mm) Ø1.562 (39.68mm) NOTE Strong Profile Standard for Round or Shape with dimensions 0.018 (3.0mm) 7
() STTION - 114 STYLE FOR MURT Maximum iagonal: 1.496 (38.0mm) 2 3 1 4 5 ITEM OE ESRIPITION 1 915001 1.299 (33.0) 114 MR Standard Punch Round 1 915001F 1.299 (33.0) 114 MR Standard Punch Shape 1 915001U 1.299 (33.0) 114 MR UNITIN-R Punch Round 1 915001FU 1.299 (33.0) 114 MR UNITIN-R Punch Shape 1 915001-UNISTEEL 1.299 (33.0) 114 MR UNISTEEL Punch Round 1 915001F-UNISTEEL 1.299 (33.0) 114 MR UNISTEEL Punch Shape 1 915001 1.496 (38.0) 114 MR Standard Punch Round 1 915001F 1.496 (38.0) 114 MR Standard Punch Shape 1 915001U 1.496" (38.0) 114 MR UNITIN-R Punch Round 1 915001FU 1.496 (38.0) 114 MR UNITIN-R Punch Shape 1 915001-UNISTEEL 1.496 (38.0) 114 MR UNISTEEL Punch Round 1 915001F-UNISTEEL 1.496 (38.0) 114 MR UNISTEEL Punch Shape 2 915002 114 MR ie Round 2 915002F 114 MR ie Shape 3 915007 114 MR owel Pin to ie 4 915040-0,5 114 MR Shim to ie - Thickness.020 (0.5mm) 4 915040-1,0 114 MR Shim to ie - Thickness.039 (1.0mm) PUNH & IE GRINING Ø1.312 (33.33mm) (28.6mm) 4.015 (102mm) 1.125 Ø2.249 (57.14mm) NOTE Strong Profile Standard for Round or Shape with dimensions 0.018 (3.0mm) 8
() STTION - 114 STYLE FOR MURT Maximum iagonal: 2.008 (51.0mm) 2 3 1 4 5 ITEM OE ESRIPITION 1 915001 1.496 (38.0) 114 MR Standard Punch Round 1 915001F 1.496 (38.0) 114 MR Standard Punch Shape 1 915001U 1.496 (38.0) 114 MR UNITIN-R Punch Round 1 915001FU 1.496 (38.0) 114 MR UNITIN-R Punch Shape 1 915001-UNISTEEL 1.496 (38.0) 114 MR UNISTEEL Punch Round 1 915001F-UNISTEEL 1.496 (38.0) 114 MR UNISTEEL Punch Shape 1 915001 1.732 (44.0) 114 MR Standard Punch Round 1 915001F 1.732 (44.0) 114 MR Standard Punch Shape 1 915001U 1.732 (44.0) 114 MR UNITIN-R Punch Round 1 915001FU 1.732 (44.0) 114 MR UNITIN-R Punch Shape 1 915001-UNISTEEL 1.732 (44.0) 114 MR UNISTEEL Punch Round 1 915001F-UNISTEEL 1.732 (44.0) 114 MR UNISTEEL Punch Shape 1 915001 2.008 (51.0) 114 MR Standard Punch Round 1 915001F 2.008 (51.0) 114 MR Standard Punch Shape 1 915001U 2.008 (51.0) 114 MR UNITIN-R Punch Round 1 915001FU 2.008 (51.0) 114 MR UNITIN-R Punch Shape 1 915001-UNISTEEL 2.008 (51.0) 114 MR UNISTEEL Punch Round 1 915001F-UNISTEEL 2.008 (51.0) 114 MR UNISTEEL Punch Shape 2 915002 114 MR ie Round 2 915002F 114 MR ie Shape 3 915007 114 MR owel Pin to ie 4 915040-0,5 114 MR Shim to ie - Thickness.020 (0.5mm) 4 915040-1,0 114 MR Shim to ie - Thickness.039 (1.0mm) PUNH & IE GRINING NOTE 1.127 (28.64mm) 3.531 (89.7mm) Ø1.75 (44.45mm) Ø2.749 (69.84mm) Strong Profile Standard for Round or Shape with dimensions 0.018 (3.0mm) STNR Rooftop 9
(E) STTION - 114 STYLE FOR MURT Maximum iagonal: 2.500 (63.5mm) 2 3 4 1 5 ITEM OE ESRIPITION 1 9150E01 E 2.500 (63.5) 114 MR Standard Punch Round 1 9150E01F E 2.500 (63.5) 114 MR Standard Punch Shape 1 9150E01U E 2.500 (63.5) 114 MR UNITIN-R Punch Round 1 9150E01FU E 2.500 (63.5) 114 MR UNITIN-R Punch Shape 1 9150E01-UNISTEEL E 2.500 (63.5) 114 MR UNISTEEL Punch Round 1 9150E01F-UNISTEEL E 2.500 (63.5) 114 MR UNISTEEL Punch Shape 1 9150E02 E 114 MR ie Round 2 9150E02F E 114 MR ie Shape 2 915007 114 MR owel Pin to ie 3 9150E 40-0,5 E 114 MR Shim to ie - Thickness.020 (0.5mm) 4 9150E 40-1,0 E 114 MR Shim to ie - Thickness.039 (1.0mm) 4 9150E 40-1,0 E 114 MR Shim to ie - Thickness.039 (1.0mm) PUNH & IE GRINING Ø2.5 (63.5mm) 3.543 (90mm) 1.129 (28.7mm) Ø3.5 (88.9mm) 10
(F) STTION - 114 STYLE FOR MURT Maximum iagonal: 2.992 (76.0mm) 2 3 4 1 5 ITEM OE ESRIPITION 1 9150F01 F 2.716 (69.0) 114 MR Standard Punch Round 1 9150F01F F 2.716 (69.0) 114 MR Standard Punch Shape 1 9150F01U F 2.716 (69.0) 114 MR UNITIN-R Punch Round 1 9150F01FU F 2.716 (69.0) 114 MR UNITIN-R Punch Shape 1 9150F01-UNISTEEL F 2.716 (69.0) 114 MR UNISTEEL Punch Round 1 9150F01F-UNISTEEL F 2.716 (69.0) 114 MR UNISTEEL Punch Shape 1 9150F01 F 2.992 (76.0) 114 MR Standard Punch Round 1 9150F01F F 2.992 (76.0) 114 MR Standard Punch Shape 1 9150F01U F 2.992 (76.0) 114 MR UNITIN-R Punch Round 1 9150F01FU F 2.992 (76.0) 114 MR UNITIN-R Punch Shape 1 9150F01-UNISTEEL F 2.992 (76.0) 114 MR UNISTEEL Punch Round 1 9150F01F-UNISTEEL F 2.992 (76.0) 114 MR UNISTEEL Punch Shape 2 9150F02 F 114 MR ie Round 2 9150F02F F 114 MR ie Shape 3 915007 114 MR owel Pin to ie 4 9150F40-0,5 F 114 MR Shim to ie - Thickness.020 (0.5mm) 4 9150F40-1,0 F 114 MR Shim to ie - Thickness.039 (1.0mm) PUNH & IE GRINING Ø2.5 (63.5mm) 1.129 (28.7mm) 3.543 (90mm) Ø4 (101.6mm) NOTE Strong Profile Standard for Round or Shape with dimensions 0.018 (3.0mm) STNR Rooftop 11
(G) STTION - 114 STYLE FOR MURT Maximum iagonal: 3.504 (89.0mm) 2 3 PUNH & IE GRINING 4 1 Ø4.124 (104.75mm) 5 ITEM OE ESRIPITION 1 9150G01 G 114 MR Standard Punch Round 1 9150G01F G 114 MR Standard Punch Shape 1 9150G01U G 114 MR UNITIN-R Punch Round 1 9150G01FU G 114 MR UNITIN-R Punch Shape 2 9150G02 G 114 MR ie Round 2 9150G02F G 114 MR ie Shape 3 915007 114 MR owel Pin to ie 4 9150G40-0,5 G 114 MR Shim to ie - Thickness.020 (0.5mm) 4 9150G40-1,0 G 114 MR Shim to ie - Thickness.039 (1.0mm) 3.543 (90mm) 1.127 (28.64mm) Ø4.499 (114.28mm) (H) STTION - 114 STYLE FOR MURT Maximum iagonal: 4.134 (105.0mm) 2 3 4 PUNH & IE GRINING Ø4.124 (104.76mm) 1 5 ITEM OE ESRIPITION 1 9150H01 H 114 MR Standard Punch Round 1 9150H01F H 114 MR Standard Punch Shape 1 9150H01U H 114 MR UNITIN-R Punch Round 1 9150H01FU H 114 MR UNITIN-R Punch Shape 2 9150H02 H 114 MR ie Round 2 9150H02F H 114 MR ie Shape 3 915007 114 MR owel Pin to ie 4 9150H40-0,5 H 114 MR Shim to ie - Thickness.020 (0.5mm) 4 9150H40-1,0 H 114 MR Shim to ie - Thickness.039 (1.0mm) 1.125 (28.6mm) 3.543 (90mm) Ø5.25 (133.35mm) 12
(J) STTION - 114 STYLE FOR MURT Maximum iagonal: 4.764 (121.0mm) 2 3 PUNH & IE GRINING 4 1 Ø4.124 (104.76mm) 5 3.543 (90mm) ITEM OE ESRIPITION 1 9150J01 J 114 MR Standard Punch Round 1 9150J01F J 114 MR Standard Punch Shape 1 9150J01U J 114 MR UNITIN-R Punch Round 1 9150J01FU J 114 MR UNITIN-R Punch Shape 1 9150J01 J 114 MR UNISTEEL Punch Round 1 9150J01F J 114 MR UNISTEEL Punch Shape 2 9150J02 J 114 MR ie Round 2 9150J02F J 114 MR ie Shape 3 9150J07 J 114 MR owel Pin to ie 4 9150J40-0,5 J 114 MR Shim to ie - Thickness.020 (0.5mm) 4 9150J40-1,0 J 114 MR Shim to ie - Thickness.039 (1.0mm) 1.125 (28.6mm) Ø6 (152.4mm) STNR Rooftop VRITOOL STTION - 114 STYLE FOR MURT Maximum iagonal: 0.512 (13.0mm) PUNH & IE GRINING Ø0.625 (15.9mm) Ø0.511 (13mm) 2.759 (70.1mm) ITEM OE ESRIPITION 1 9150V01 Varitool 0.512 (13.0) X 2.756 (70.0) MR Standard Punch Round 1 9150V01F Varitool 0.512 (13.0) X 2.756 (70.0) MR Standard Punch Shape 1 9150V01U Varitool 0.512 (13.0) X 2.756 (70.0) MR UNITIN-R Punch Round 1 9150V01FU Varitool 0.512 (13.0) X 2.756 (70.0) MR UNITIN-R Punch Shape 2 9150V02 Varitool 0.504 (12.8) X 0.685 (17.4) MR ie Round 2 9150V02F Varitool 0.504 (12.8) X 0.685 (17.4) MR ie Shape NOTE 0.5 (12.7mm) Ø0.685 (17.41mm) Strong Profile Standard for Round or Shape with dimensions 0.018 (3.0mm) 13
SHER ONFIGURTION / STNR SHPES SHER OPTIONS Rooftop Inverted Rooftop oncave Standard for Stations, E, F, G, H, J. good option for reduce the cutting force and noise. etter shear for Nibbling est Shear for Nibbling LIMITTION Not good for nibbling. It is necessary to have 75% of point length engaged to avoid excessive side load. Most likely breakage will occur because of stresses at sharp points. Not good for high tonnages, because of inverted stresses STNR SHPES???????? Round Rectangle Obround Square ouble- 14
PIN IE POSITION ie Station Type Standard Square Shape Pin 90 0 Pin 90 0 Pin 90 0 E Pin 90 0 F Pin 90 0 G Pin 90 0 H Pin 90 0 J Pin 90 0 When ordering shapes at non-standard, Use the diagrams below Unistamp Tool s keying diagram 90º 135º 45º 180º 0º 225º 315º 270º Example Shape at 30 90º 180º 0º 30 Pin or Keying (ie) 270º 15
SPEIL SHPES FP1 FP2 FP3 FP4 FP5 FP6 FP7 FP8 FP7 FP9 FP10 FP11 FP12 FP13 FP14 FP15 FP16 E E F E F FP17 FP18 FP19 FP20 F G E E FP21 FP22 FP23 FP24 16
SPEIL SHPES FP25 FP37 FP47 FP48 FP49 FP50 FP51 FP52 FP53 FP54 FP55 FP56 FP57 FP58 FP59 FP60 R 2 R 1 R 2 R 1 R 3 R 3 R 4 17
SPEIL TOOLING Multiple profiles Multiple shapes Extrusion (Form-Up) Louvers (Form-Up) Mark G O e ountersink E O c e O luster Tool O O E 18
IGONL EFINITION iag = iag = x 1.4142 iag = ² + ² iag = How to choose correct station considering diagonal size? Situation 1 Situation 2 ROUN HOLE Ø3/8 (0.375 ) SQURE SHPE 2 For round, should to use: iagonal = 0.375 Station ( ½ ) iag = For round, should to use: iag = x 1.4142 iag = 2 x 1.4142 = 2.828 iagonal = 2.828 Station F 2.992 Important: It s not possible utilize F 2.716 station, because the iagonal (2.828 ) is bigger than flange (2.716 ) Small Flange UTTING FORE ig Flange f = P. t. Shear Stress f = utting force P = Shape perimeter t = Plate thickness =Shear Stress luminium 21,320 psi (*) 147 MPa (*) Mild steel 56,564 psi (*) 390 MPa (*) Stainless steel 84,121 psi (*) 580 MPa (*) Shape perimeter P =. 3.1416 P =. 3.1416 P = 2 x (+) P = 2x(-) + (x3.1416) Situation 1 0.1875 1.2500 P = 2 x ( + ) P = 2 x (0.1875 + 1.2500) P = 2.875 t = 0.0413 Mild steel f = 2.875 x 0.0413 x 56,564 f = 6,716 lbs 19
1/2016 Rev 0 MKTG0156 Please Order From: lark & Osborne, LLP 6617 Ferguson venue Indianapolis, IN 46220 317-255-5668 Phone 317-253-4486 FX sales@clarkandosborne.com