Unique solutions for Oxygen and Nitrogen supply

Unique solutions for Oxygen and Nitrogen supply

SHAPING THE FUTURE Index Competence and Trust 3 Modular PSA 4 Superior PSA generator Technology 5 NOXERIOR Competence and Trust NOXERIOR focuses on all aspects of the production of dry compressed air and its non-cryogenic separation for on-site generation of nitrogen and oxygen; we help our customers to reduce their costs by offering a customized solution based on either Pressure Swing Adsorption (PSA) or hollow-fibre membrane technology. The unique and patented technology applied for our NITROSWING and OXYSWING modular PSA generators has set marketww standards in terms of flexibility, efficiency and reliability. Our special packages for instrument air, nitrogen or oxygen generation, designed according to customer s specifications and suitable even for operation at extreme ambient conditions, are well known for their high level of engineering and outstanding quality. Behind all our activities lies trust: the trust our customers have in our ability to meet their specific needs in terms of both quality standards and agreed delivery terms. Our prime aim is to establish long-term professional relationship based on transparency and reliability. Our customers appreciate our capacity for smooth project execution and on-time delivery. NOXERIOR has an export quote of almost 90% with customers located in all corners of the world. Special Know-How & Services 6 NITROSWING and OXYSWING Advantages 7 Technical Performance 8 Dimensions & Weights 9 Why Noxerior? 11 2 3

Modular PSA (Pressure Swing Adsorption) Technology. The NITROSWING and OXYSWING PSA nitrogen and oxygen generators from NOXERIOR apply an optimised Pressure Swing Adsorption (PSA) process for the separation of either the nitrogen or the oxygen in ambient air from the other gases. A NITROSWING PSA nitrogen generator or an OXYSWING PSA oxygen generator contains a series of modules of two adsorption vessels (Modular systems), where each vessel is filled with an appropriate molecular sieve. The gas production process starts by pressurising one of the adsorption vessels with clean feed air. Before the equilibrium load is reached at the top of the adsorption bed, the feed air supply will be interrupted to prevent a break-through. The adsorption vessels are alternatively loaded in order to guarantee a continuous product flow. If one adsorption vessel is loaded, simultaneously the other one is regenerated by a pressure decrease (desorption). The depressurisation required for regeneration is obtained by simply venting to the atmosphere. Prior to the subsequent adsorption and desorption phase, a pressure equalization will take place between the adsorption vessels in order to preload the regenerated vessel by a gas rich in product. Our NITROSWING PSA Nitrogen generators are able to produce Nitrogen with a residual oxygen content from 10 ppm to 3,0 vol.%. Our OXYSWING PSA oxygen generators produce purities between 90 95 vol.% of oxygen. Nitrogen and Oxygen just as you need it Superior PSA generator Technology from NOXERIOR The NOXERIOR engineers have dedicated special attention to the adsorption vessel design in order to avoid fluidisation (moving) of the molecular sieve bed at any time during a complete PSA cycle of the NITROSWING and OXYSWING PSA generators. Extensive CFD simulations and prototype running tests were performed in order to remain distant from the physical fluidisation limit for each adsorption vessel size and under all process conditions. Thanks to extensive in-house CFD and FEM simulations of process flows and mechanical designs, the NOXERIOR engineers also managed to develop the extremely compact gas distribution system FlatFlow for the Modular PSA generators. The FlatFlow technology makes it possible to turn a horizontal feed gas flow into a vertical and uniformly distributed gas flow over the entire molecular sieve bed section within an extremely limited space. Despite these limited dimensions, the FlatFlow technology even results in superior bed utilization compared to conventional gas distribution systems. This break-through made it finally possible to develop a compact, highly efficient and truly flexible PSA generator for the production of nitrogen or oxygen. The NOXERIOR FlatFlow technology is protected by several international patent applications. Flexibility & System Upgrade Dual Bank Patented Modular Concept Each NITROSWING Modular PSA nitrogen generator or OXYSWING PSA oxygen generator can easily be upgraded at any time simply by adding modules or by installing a so-called Dual Bank in parallel without additional modifications. A Dual Bank is a PSA generator identical to the standard NITROSWING PSA nitrogen generators or OXYSWING PSA oxygen generator, but without PLC and power supply, and which will be installed parallel to the standard PSA generator. The Dual Bank will get its power and control signals from the NITROSWING PSA nitrogen generator or OXYSWING PSA oxygen generator through a single cable connection (master/slave principle). One NITROSWING PSA nitrogen generator or OXYSWING PSA oxygen generator is able to control up to maximum of three Duals Banks in parallel. 4 5

Special Know-How & Services from NOXERIOR. NITROSWING and OXYSWING Advantages Vast Knowledge Applications. NOXERIOR has decades of experience with nitrogen and oxygen supply for various applications. We can assist you with a detailed consultancy regarding the specific nitrogen or oxygen flow, purity and pressure for any kind of application. Additionally, we can do a detailed simulation and analysis of the overall gas consumption profile, including peak consumptions, to guarantee a correct dimensioning of our NITROSWING or OXYSWING Modular PSA nitrogen or oxygen generator which will bring the economic benefits you expect. Nitrogen by NITROSWING and Oxygen by OXYSWING, an unique Solution. The unique NITROSWING and OSYSWING Modular PSA nitrogen and oxygen generators from NOXERIOR apply the Pressure Swing Adsorption (PSA) process for the on-site production of nitrogen from clean compressed air. Certified Quality Maximum product safety in combination with a reliable and stable nitrogen and oxygen production are of fundamental importance according to NOXERIOR s internal standards. Therefore, the NITROSWING and OXYSWING Modular PSA nitrogen and oxygen generators have a Full Quality Assurance certification to Annex III (Module H) of the European Pressure Equipment Directive 97/23/EC. Noxerior s OXYSWING oxygen generators are available with certification as medical device according to the European Medical Device Directive 93/42, Class IIB. Enhanced Safety Low operating pressures, no hazardous storage. The use of heavy, high pressure gas cylinders no longer needed. Hazardous storage of cryogenic nitrogen or oxygen can be avoided. Convenience Automatic and unattended operation. Fully automatic starting and stopping of the nitrogen or oxygen production in direct response to demand from your downstream nitrogen or oxygen consumption. Cost Savings A low investment combined with low operating costs result in a significant reduction of your expenses for nitrogen and oxygen with savings up to 60%. High System Reliability & Quality First-class components, stainless steel process piping, valves and regulators, heavy-duty PLC. It should work. Always. Unlimited Flexibility Best fit solution for any nitrogen or oxygen supply requirement. No risk for excessive oversized systems. Easy System Adjustment In case your nitrogen or oxygen requirements would change, simply adjust your NITROSWING or OXYSWING system by varying the number of PSA modules. Just by yourself, no other modifications to the system required. Compact All NITROSWING and OXYSWING modular PSA nitrogen and oxygen generators fit through standard door openings and can be handled easily by manual pallet trucks. Installation possible even in the smallest angle of your production facility or inside ISO freight containers. Easy Fleet Management Identical components for the entire model range = limited spare part management & easy maintenance. The patented design and process technology of our NITROSWING and OXYSWING Modular PSA nitrogen and oxygen generators offer you unique features to overcome the major disadvantages of conventional PSA nitrogen and oxygen generators: n Unlimited flexibility to adjust the production capacity of already installed systems n Compact dimensions for installations even in small spaces of your production facility n Application of non-corrosive materials, like aluminium and stainless steel, as standard for all process components Guaranteed Stable Nitrogen & Oxygen Purity Real-time purity monitoring in combination with an automatic blow-off system and a gas discharge flow regulation guarantees you that your produced nitrogen or oxygen always corresponds with the specifications of your Quality System, even if the gas demand would exceed the maximum production capacity of your NITROSWING nitrogen or OXYSWING oxygen generating system. 6 7

Technical Performance NITROSWING Modular PSA Nitrogen Generators Dimensions and Weights NITROSWING Modular PSA Nitrogen Generators NITROSWING Inert Gas Purity NS-5 NS-10 NS-20 NS-25 NS-30 NS-35 NS-40 NS-45 Nitrogen Production Flow Nm³/h / scfh 99,999% 99,99% 99,90% 99,50% 99,00% 98,00% 97,00% 1,4 53 2,7 103 4,1 156 5,4 205 6,8 259 8,2 312 9,5 361 10,9 415 2,2 84 4,4 167 6,5 247 8,7 331 10,9 415 13,1 498 15,2 578 17,4 662 3,7 141 7,4 282 11,11 422 14,8 563 18,5 704 22,2 845 25,9 985 29,6 1,126 Feed Air Pressure = 7,0 bar(g) / 100 psig Nitrogen Pressure = 6,0 bar(g) / 87 psig 6,9 263 13,8 525 20,6 784 27,5 1,046 34,4 1,309 41,3 1,571 48,1 1,83 55 2,092 8 304 16 609 24 913 32 1,217 40 1,522 48 1,826 56 2,13 64 2,435 9,8 373 19,6 747 29,4 1,118 39,2 1,491 49,1 1,868 58,9 2,241 68,7 2,641 78,5 2,986 11,1 422 22,1 841 33,2 1,263 44,3 1,685 55,4 2,108 66,4 2,526 77,5 2,948 88,6 3,371 Nitrogen Production Flow Nm³/h / scfh 99,999% 99,99% 99,90% 99,50% 99,00% 98,00% 97,00% 1,2 46 2,5 95 3,7 141 5 190 6,2 236 7,5 285 8,7 331 10 380 2,6 99 5,1 194 7,7 293 10,3 392 12,9 491 15,4 586 18 685 20,6 784 3,9 148 7,8 297 11,7 445 15,6 593 19,5 742 23,4 890 27,3 1,039 31,2 1,187 7,6 289 15,1 574 22,7 864 30,3 1,153 37,9 1,442 45,4 1,727 53 2.016 60,6 2.305 Feed Air Pressure = 10,0 bar(g) / 150 psig Nitrogen Pressure = 8,0 bar(g) / 116 psig 10 380 20,1 765 30,1 1.145 40,2 1.529 50,2 1.910 60,2 2.290 70,3 2.674 80,3 3.055 13,4 510 26,8 1.020 40,2 1.529 53,7 2.043 67,1 2.553 80,5 3.063 93,9 3.572 107,3 4.082 14,1 536 28,2 1.073 42,3 1.609 56,4 2.146 70,5 2.682 84,6 3.219 98,7 3.755 112,8 4.291 NITROSWING PSA generator Dimensions L x W x H mm / inch Weight kg / lbs NS-5 NS-10 NS-20 NS-25 NS-30 NS-35 NS-40 NS-45 520 x 640 x 1.345 21 x 25 x 53 210 465 520 x 865 x 1.345 21 x 34 x 53 315 695 520 x 1.095 x 1.345 21 x 43 x 53 420 925 520 x 1.321 x 1.345 21 x 52 x 53 525 1,155 520 x 1.550 x 1.345 21 x 61 x 53 630 1,390 520 x 1.775 x 1.345 21 x 70 x 53 735 1,620 520 x 2.005 x 1.345 21 x 79 x 53 Dimensions and Weights OXYSWING Modular PSA Oxygen Generators OXYSWING PSA generator Dimensions L x W x H mm / inch Weight kg / lbs 840 1,850 OS-8 OS-16 OS-24 OS-32 OS-40 OS-48 560 x 735 x 1.674 22 x 29 x 66 280 674 560 x 1.000 x 1.674 22 x 40 x 66 435 1.008 560 x 1.270 x 1.674 22 x 50 x 66 590 1.342 560 x 1.540 x 1.674 22 x 61 x 66 745 1.675 560 x 1.805 x 1.674 22 x 71 x 66 900 2.010 520 x 2.235 x 1.345 21 x 88 x 53 945 2,085 560 x 2.075 x 1.674 22 x 82 x 66 1.055 2.344 Technical Performance OXYSWING Modular PSA Oxygen Generators OXYSWING Oxygen Production Flow Nm³/h / scfh Oxygen Purity 90 vol.% 93 vol.% 95 vol.% OS-8 OS-16 OS-24 OS-32 OS-40 OS-48 2,6 101 5,3 204 8 308 10,6 409 13,1 505 15,6 601 Feed Air Pressure = 7,0 bar(g) / 100 psig Oxygen Pressure = 6,0 bar(g) / 87 psig 2,6 98 5,2 200 7,8 301 10,3 397 12,8 493 15,1 582 2,5 96 5,1 197 7,6 293 10,1 389 12,5 482 14,9 574 Standard Components Feed Air Filters PSA Adsorber Vessel Module(s) in anodised Aluminium Process Valves, Regulators and Piping in Stainless Steel and compatible for Food Grade nitrogen or Medical oxygen Exhaust Silencers in Stainless Steel Control System with Allen-Bradley PLC for fully automatic operation of the NITROSWING and OXYSWING generator, including EtherNet/IP Connection for remote monitoring & control Touch Panel based Human Machine Interface (HMI) with System Diagnostics Onboard oxygen Analyser with Zirconium Oxide Sensor System for Automatic Venting of Off-Spec nitrogen or oxygen Options Dual Bank (max. 3) Electronic Product Flow Meter Product Flow Totaliser Feed Air Pressure and Temperature Transmitter Nitrogen or oxygen Pressure and Temperature Transmitter Set of external nitrogen or oxygen Sterile Filters Special Devices and Systems for Mixing, Metering and Analysing of Gases based on a composition of N, CO and/or O 2 2 2 ATTENTION: The flow rates in the above tables can easily be increased by multiplying up to a factor 4 in case of combination of one, two or three parallel Dual Banks to the Master Unit. 8 9

Special Products Due to the unique features of the design of the NITROSWING and OXYSWING Modular PSA nitrogen and oxygen generators, NOXERIOR can supply you the most compact units for the production of nitrogen and oxygen on the market. Our systems can be supplied turn-key installed either on a single skid or inside an ISO freight container and will be suitable for operation even under harsh ambient conditions. Please contact us directly in case you would be interested in our special products. Quality All activities within our company strictly comply with the procedures of our certified quality management system to both ISO 9001:2008 and ISO 13485:2012, which are regularly updated and optimised. Before packing and shipment each NITROSWING or OXYSWING nitrogen or oxygen generator will be thoroughly tested. References After-Sales Service A reliable and responsive after-sales service is an integral part of NOXERIOR s business philosophy. Our technicians or our local distributors for the NITROSWING and OXYSWING Modular PSA nitrogen and oxygen generators are able to assist you with correct installation and maintenance of your system. Critical spare parts are always available on stock and can be supplied immediately to any location in the world. Health, Safety & Environment According to our environmental management system certified to ISO14001:2004 and EMAS we constantly verify and correct our consumption of utilities and our waste disposal and we pay special attention to the material selected for our products and services. Our Health & Safety system is implemented and applied according to national Italian legislation with periodic external verification by local authorities. The NITROSWING and OXYSWING Modular PSA nitrogen or oxygen generators are producing nitrogen and oxygen at many production facilities all over the world. Please ask for the latest version of our reference list. 10 11

NOXERIOR s.r.l. Via Giordania, 48 58100 Grosseto Italy Tel.: +39 (0564) 45 80 41/42 Fax: +39 (0564) 45 80 43 E-Mail: info@noxerior.com www.noxerior.com