GLENAIR UK LTD 4 LOWER OAKHAM WAY OAKHAM BUSINESS PARK MANSFIELD NOTTS. NG18 5BY T33 IECQ-CECC TEST REPORT No. 37-816 TEST REPORT TITLE Qualification Testing of Glenair Super G55 Subsea Connector Series to QTP G55. CLIENT GLENAIR UK TESTING CONDUCTED BY: A.McMillan L.Wilson REPORT COMPILED BY: A.McMillan REPORT APPROVED BY: G.Forrest This is to certify that all tests have been conducted in accordance with the order/specification/test programme. The results relate to the samples tested and have been accurately recorded in the test report given under my authority.this report shall not be reproduced without the written approval of the laboratory. ISSUE DATE: 15/9/216 DISTRIBUTION: Mal Hughes, Tim Hall (Glenair UK) TR37-816 Page 1 of 21 QD3revD
Contents Page Summary 3 Object of Test. 3 Sample Details. 3 Test Specification. 4 Test Equipment. 4 Test Sequence 4 Test Method. 4 to 5 Test Results 6 to 21 Appendix 1, (G55 concentricity after pressure report aug16) TR37-816 Page 2 of 21 QD3revD
Summary. Qualification testing of Super G55 Subsea connector Series was carried out over the period 5/8/216 to12/9/216. Object of Test. To subject Glenair Super G55 Subsea connector Series to the qualification test program given in QTP-G55 Sample Details. MRM18682 Harness, (GUK14678/1 /2 /3) A straight moulding and a 9 Moulded 158 CCP Assembly G556-158-4 FCR Connector (GUK837/1 /2 /3) Flange Mount Connector G557-158-4 BCR Connector (GUK11937/1 /2 /3) Bulkhead Connector MRM1866 Harness, (GUK14681/1/2) A straight moulding and a 9 Moulded 221 CCP Assembly G556-28-4 FCR Connector, (GUK1425/3 /6) Flange Mount Connector G557-28-4 BCR Connector, (GUK14256/3 /6) Bulkhead Connector MRM1862 Harness, (GUK14683/1/2) A straight moulding and a 9 Moulded 2412 CCP Assembly G556-2412-4 FCR Connector, (GUK143/1 /2) Flange Mount Connector G557-2412-4 BCR Connector, (GUK1435/8 /9) Bulkhead Connector 3 off 3 off 3 off 2 off 2 off 2 off 2 off 2 off 2 off TR37-816 Page 3 of 21 QD3revD
Test Specifications. GTS-4131 EIA-364 various. Test Equipment. Description Lab No Cal Date Application Thermotron temperature cycling chamber AtSS-3 C-8 Sep-15 Thermal cycling Megger MIT481 M-45 Oct-15 Insulation resistance Keithley 58 M-9 Aug-15 Line Resistance Vitrek 944i M-31 Jul-16 DWV ESI USB Transducer MI-17 Feb-16 Pressure Transducer Ascott salt spray machine C-1 May-16 Salt spray HI ph meter TR-13 n/a ph checker HI77 (ph7) n/a n/a buffer solution Pressure transducer (RMS pump tools) n/a Mar-16 Pressure Transducer Test Sequence. The samples were divided into 5 groups as described in GTS 4131 4.1, testing was then carried out in the following sequence as in GTS 4131 Test Description QTP-G55 Test Group Requirement 1 & 3 2 & 4 5 Product Examination. 7.1 x x x Insulation Resistance 7.2 x x Line Resistance 7.3 x x Dielectric Withstand Voltage 7.4 x x Initial Hydrostatic Pressure Test 7.8 B x x Thermal Shock Test 7.5 x x Durability 7.6 x Salt Spray 7.7 x Final Hydrostatic Pressure Test 7.8 A x x Final Insulation Resistance 7.2 x x Final Line Resistance 7.3 x x Final Dielectric Withstand Voltage 7.4 x x Final Examination. 7.1 x x x x - applicable Test Method Examination of Product (7.1). All test items shall be visually examined for damage, burrs, quality of finish or other imperfections that may impair function. Insulation Resistance (7.2) IR shall be measured in accordance with EIA-364-21 TR37-816 Page 4 of 21 QD3revD
Test Method (continued). Line Resistance, Low Level Signal Current (7.3) Line resistance shall be measured in accordance with EIA-364-23. Dielectric Withstand Voltage (7.4) 18V (DC) shall be applied in accordance with EIA-364-2, the maximum leakage current will be recorded. Initial Hydrostatic Pressure Test (7.8B) Sample shall be tested at 6,PSI. The test duration will be 2 hours. IR measurements will be taken between odds & even numbered contacts and shell. Thermal Cycle(7.5) Tb t1 t1 Ta Comments: Number of cycles:1, Ta: -2c Tb:+ 15c Testing was performed in accordance with EIA-364-32 Method A Durability (7.6) Samples are to be manually mated and unmated for 5 cycles, the samples will then be mated manually. The testing shall be performed in accordance with EIA-364-26 Salt Spray (7.7) Tested in accordance with EIA-364-26, 5% salt spray, 35⁰C, 5 hours duration. Final Hydrostatic Pressure Test (7.8A) Sample will be tested at 15,PSI. The pressure will be increased at a steady rate, hold for 1 min at 1PSI increments, the test duration will be 2 hours. Testing is to be performed at RMS pump tools York road business park, Malton York, YO17 6YB. IR measurements will be taken between odds & even numbered contacts and shell. TR37-816 Page 5 of 21 QD3revD
Test Results. Group 1 7.1 Examination of product. All samples were visually examined for damage, burrs, quality of finish or other imperfections. No damage, burrs or imperfections found. 7.2 Insulation Resistance, Group 1 Contact 1 2.6G Minimum requirement 1MΩ Contact 2 1.91G Contact 3 2.4G Contact 4 1.71G Contact 5 1.39G Contact 6 1.7G Contact 7 1.49G Contact 8 1.47G 7.3 Line Resistance Group 1 Contact 1 27.72m Maximum requirement.2ω Contact 2 28.4m Contact 3 27.71m Contact 4 27.88m Contact 5 27.97m Contact 6 27.95m Contact 7 27.87m Contact 8 27.86m 7.4 Dielectric Withstand Voltage Group 1 Value (ua) Contact 1 1.8 Maximum requirement 2mA Contact 2 1.16 Contact 3 1.8 Contact 4 1.26 Contact 5 1.54 Contact 6 1.19 Contact 7 1.32 Contact 8 1.34 TR37-816 Page 6 of 21 QD3revD
Test Results (continued) 7.8 (B) Hydrostatic Pressure Test. Initial Final Pressure (PSI) 6 6 64M 1.4G 1.27G 724M No visual damage to any sample 7.5 Thermal Cycle Samples were thermally cycled at 15oC to -2oC, 1 cycles with a dwell of 1hour at each temperature. Insulation Resistance after Thermal cycling Group 1 Contact 1 3.9G Contact 2 2.91G Contact 3 3.13G Contact 4 2.79G Contact 5 2.25G Contact 6 2.69G Contact 7 2.58G Contact 8 2.41G 7.6 Durability Each sample was mated and unmated 5 times, visual inspection occurred at every 5 cycles. No visual damage to any sample 7.8 (A) Hydrostatic Pressure Test. Pressure (PSI) 1.5G Initial 15 8.7G Final 15 12.5G 2.37G No visual damage to any sample TR37-816 Page 7 of 21 QD3revD
7.2 Insulation Resistance Group 1 Contact 1 2.9G Minimum requirement 1MΩ Contact 2 2.9G Contact 3 2.74G Contact 4 2.48G Contact 5 2.88G Contact 6 2.41G Contact 7 2.4G Contact 8 2.35G 7.3 Line Resistance Group 1 Contact 1 27.5m Maximum requirement.2ω Contact 2 28.1m Contact 3 27.6m Contact 4 27.8m Contact 5 28.m Contact 6 27.6m Contact 7 27.8m Contact 8 27.9m 7.4 Dielectric Withstand Voltage Group 1 Value (ua) Contact 1.59 Maximum requirement 2mA Contact 2.84 Contact 3.64 Contact 4.72 Contact 5.61 Contact 6.72 Contact 7.78 Contact 8.82 TR37-816 Page 8 of 21 QD3revD
Group 2 7.1 Examination of product. All samples were visually examined for damage, burrs, quality of finish or other imperfections. No damage, burrs or imperfections found. 7.2 Insulation Resistance, Group 2 Contact 1 1.78G Minimum requirement 1MΩ Contact 2 1.6G Contact 3 1.69G Contact 4 1.55G Contact 5 1.19G Contact 6 1.52G Contact 7 1.39G Contact 8 1.34G 7.3 Line Resistance Group 2 Contact 1 28.14m Maximum requirement.2ω Contact 2 28.25m Contact 3 28.1m Contact 4 28.22m Contact 5 28.15m Contact 6 28.11m Contact 7 28.27m Contact 8 28.29m 7.4 Dielectric Withstand Voltage Group 2 Value (ua) Contact 1 1.21 Maximum requirement 2mA Contact 2 1.31 Contact 3 1.23 Contact 4 1.36 Contact 5 1.7 Contact 6 1.34 Contact 7 1.43 Contact 8 1.48 TR37-816 Page 9 of 21 QD3revD
7.8 (B) Hydrostatic Pressure Test. This test was performed with all connectors un-mated. All connectors were air dried by an airline for 5 mins per connector and electrically tested within 3 mins after the pressure test. IR to be tested at 1VDC, 6 sec hold, taken between odds & even numbered contacts and shell. IR after pressure test = 527MΩ No visual damage to any sample 7.5 Thermal Cycle Samples were thermally cycled at 15oC to -2oC, 1 cycles with a dwell of 1hour at each temperature. Insulation Resistance after Thermal cycling Group 2 Contact 1 4.2G Minimum requirement 1MΩ Contact 2 3.63G Contact 3 3.84G Contact 4 3.45G Contact 5 2.62G Contact 6 3.19G Contact 7 3.1G Contact 8 3.1G 7.8 (A) Hydrostatic Pressure Test. This test was performed with all connectors un-mated. All connectors were air dried by an airline for 5 mins per connector and electrically tested within 3 mins after the pressure test. IR to be tested at 1VDC, 6 sec hold, taken between odds & even numbered contacts and shell. IR after pressure test = 1.2GΩ No visual damage to any sample TR37-816 Page 1 of 21 QD3revD
7.2 Insulation Resistance Group 2 Contact 1 2.81G Minimum requirement 1MΩ Contact 2 2.34G Contact 3 2.76G Contact 4 2.61G Contact 5 2.41G Contact 6 2.59G Contact 7 2.3G Contact 8 2.9G 7.3 Line Resistance Group 2 Contact 1 27.4m Maximum requirement.2ω Contact 2 27.7m Contact 3 27.4m Contact 4 27.6m Contact 5 27.5m Contact 6 27.4m Contact 7 27.8m Contact 8 27.5m 7.4 Dielectric Withstand Voltage Group 2 Value (ua) Contact 1.54 Maximum requirement 2mA Contact 2.6 Contact 3.53 Contact 4.63 Contact 5.79 Contact 6.62 Contact 7.69 Contact 8.69 TR37-816 Page 11 of 21 QD3revD
Group 3 7.1 Examination of product. All samples were visually examined for damage, burrs, quality of finish or other imperfections. No damage, burrs or imperfections found. 7.2 Insulation Resistance, Group 3 Contact 1 1.4G Minimum requirement 1MΩ Contact 2 1.4G Contact 3 1.51G Contact 4 1.44G Contact 5 1.26G Contact 6 1.48G Contact 7 1.54G Contact 8 1.52G 7.3 Line Resistance Group 3 Contact 1 26.25m Maximum requirement.2ω Contact 2 26.13m Contact 3 26.21m Contact 4 26.3m Contact 5 26.29m Contact 6 26.35m Contact 7 26.25m Contact 8 26.18m 7.4 Dielectric Withstand Voltage Group 3 Value (ua) Contact 1 1.75 Maximum requirement 2mA Contact 2 1.71 Contact 3 1.55 Contact 4 1.59 Contact 5 1.74 Contact 6 1.49 Contact 7 1.48 Contact 8 1.49 TR37-816 Page 12 of 21 QD3revD
7.8 (B) Hydrostatic Pressure Test. Initial Final Pressure (PSI) 6 6 74M 1.44G 1.73G 858M No visual damage to any sample 7.8 (B) Hydrostatic Pressure Test. This test was performed with all connectors un-mated. All connectors were air dried by an airline for 5 mins per connector and electrically tested within 3 mins after the pressure test. IR to be tested at 1VDC, 6 sec hold, taken between odds & even numbered contacts and shell. IR after pressure test = 683MΩ No visual damage to any sample 7.5 Thermal Cycle Samples were thermally cycled at 15oC to -2oC, 1 cycles with a dwell of 1hour at each temperature. Insulation Resistance after Thermal cycling Group 3 Contact 1 14.G Minimum requirement 1MΩ Contact 2 13.5G Contact 3 14.G Contact 4 13.G Contact 5 13.G Contact 6 13.G Contact 7 11.5G Contact 8 12.G 7.6 Durability Each sample was mated and unmated 5 times, visual inspection at every 5 cycles. No visual damage to any sample TR37-816 Page 13 of 21 QD3revD
7.8 (A) Hydrostatic Pressure Test. This test was performed with all connectors mated. Initial Final Pressure (PSI) 15 15 1.27G.9M N/A N/A IR dropped at 12PSI, pressure test aborted. Contacts show signs of damage, see attached document appendix 1 for details No further testing performed due to pressure test damage. Group 4 7.1 Examination of product. All samples were visually examined for damage, burrs, quality of finish or other imperfections. No damage, burrs or imperfections found. 7.2 Insulation Resistance, Group 4 Contact 1 1.44G Minimum requirement 1MΩ Contact 2 1.37G Contact 3 1.45G Contact 4 1.35G Contact 5 1.28G Contact 6 1.34G Contact 7 1.36G Contact 8 1.4G Contact 9 1.29G Contact 1 1.41G Contact 11 1.36G Contact 12 1.38G TR37-816 Page 14 of 21 QD3revD
7.3 Line Resistance Group 4 Contact 1 1.44G Maximum requirement.2ω Contact 2 1.37G Contact 3 1.45G Contact 4 1.35G Contact 5 1.28G Contact 6 1.34G Contact 7 1.36G Contact 8 1.4G Contact 9 1.29G Contact 1 1.41G Contact 11 1.36G Contact 12 1.38G 7.4 Dielectric Withstand Voltage Group 4 Value (ua) Contact 1 1.23 Maximum requirement 2mA Contact 2 1.28 Contact 3 1.26 Contact 4 1.35 Contact 5 1.24 Contact 6 1.22 Contact 7 1.16 Contact 8 1.14 Contact 9 1.23 Contact 1 1.12 Contact 11 1.17 Contact 12 1.16 7.8 (B) Hydrostatic Pressure Test. This test was performed with all connectors mated. Initial Final Pressure (PSI) 6 6 422M 823M 1.8G 473M No visual damage to any sample TR37-816 Page 15 of 21 QD3revD
7.8 (B) Hydrostatic Pressure Test. This test was perform with all connectors un-mated. All connectors were air dried by an airline for 5 mins per connector and electrically tested within 3 mins after the pressure test. IR to be tested at 1VDC, 6 sec hold, taken between odds & even numbered contacts and shell. IR after pressure test = 369MΩ No visual damage to any sample 7.5 Thermal Cycle Samples were thermally cycled at 15oC to -2oC, 1 cycles with a dwell of 1hour at each temperature. Insulation Resistance after Thermal cycling Group 4 Contact 1 3.59G Minimum requirement 1MΩ Contact 2 3.51G Contact 3 3.25G Contact 4 3.37G Contact 5 3.1G Contact 6 3.2G Contact 7 3.19G Contact 8 3.46G Contact 9 3.8G Contact 1 3.32G Contact 11 3.36G Contact 12 3.15G 7.8 (A) Hydrostatic Pressure Test. This test was performed with all connectors mated. Pressure (PSI) Initial 15 634M 1.76G Final 15 2.4G 711M Contacts show signs of damage, see attached document appendix 1 for details TR37-816 Page 16 of 21 QD3revD
7.8 (A) Hydrostatic Pressure Test. This test was performed with all connectors un-mated. All connectors were air dried by an airline for 5 mins per connector and electrically tested within 3 mins after the pressure test. IR to be tested at 1VDC, 6 sec hold, taken between odds & even numbered contacts and shell. IR after pressure test = 1.9GΩ Contacts show signs of damage, see attached document appendix 1 for details Group 5 No further testing performed due to pressure test damage. 7.1 Examination of product. All samples were visually examined for damage, burrs, quality of finish or other imperfections. No damage, burrs or imperfections found. Salt Spray (7.7) Temp 35oC salt solution 5% ph 6.5-7.2 deposition rate.5-3mm per hour Image above showing the samples in the salt spray test chamber. TR37-816 Page 17 of 21 QD3revD
Initial photos (before salt spray) GUK14678 9 degree moulding GUK14678 straight moulding GUK14681 9 degree moulding GUK14681 straight moulding GUK14683 9 degree moulding GUK14683 9 straight moulding TR37-816 Page 18 of 21 QD3revD
GUK11937/3 GUK14256/6 GUK1435/9 GUK8373/3 GUK143/2 GUK1425/6 TR37-816 Page 19 of 21 QD3revD
Final photos (after salt spray) GUK14678 9 degree moulding GUK14678 straight moulding GUK14681 9 degree moulding GUK14681 straight moulding GUK14683 9 degree moulding GUK14683 9 straight moulding TR37-816 Page 2 of 21 QD3revD
GUK14256/6 GUK11937/3 GUK1435/9 GUK8373/3 GUK1425/6 GUK143/2 After salt spray; only mild corrosion is visible on threads and contacts. TR37-816 Page 21 of 21 QD3revD