Miller Diving Easy Lift Harness & Extraction Bridle Operations & Maintenance Manual Document P/N 100-902 Miller Diving 1430 Jason Way Santa Maria, CA 93455, USA Telephone (805) 928-7772 FAX (805) 928-0342 E-Mail: sales@millerdiving.com Web Site: www.millerdiving.com Miller Diving and Miller-Dunn are all registered trademarks of Morgan Diving Corp. Use of these trademarks is not permitted without permission. The two dimensional images (such as photographs and illustrations) of our products are copyrighted and trademarks of Morgan Diving Corp. MMXV Morgan Diving Corp. All rights reserved. This manual is made available for the express use of owner of this Miller Diving product. No part of this manual may be reproduced, stored in any retrieval system, or transmitted, or used in any form or by any means, whether graphic, electronic, mechanical, photocopy, or otherwise by technology known or unknown, without the prior written permission of Miller Diving. Document #150430001 MMXV Miller Diving. All rights reserved. Document #150430001 I
Miller Diving Easy Lift Harness & Extraction Bridle Keep it rugged and simple... life should be. i way the Ben Miller
Ben Miller Diving equipment is more than the tools of a man s trade, it is his home under water, his environment for hours at a time. It should be designed to get him down and back safely so that all he has to worry about is his job, not the equipment. BEN MILLER Ben Miller, the man behind the designs of Miller Diving Equipment, a man dedicated to craftsmanship and quality, principles too often lost in today s world of mass production and imitation. Miller, a commercial diver for over 11 years in the offshore oil fields of Louisiana, designed each piece of equipment with the concern and expertise of a seasoned veteran. He personally tested each design in the field as he earned his living as a deep-sea diver, a career he started in Louisiana in 1967. THE LEGEND BEGINS The 100 series bronze Miller Helmet was developed in 1969. In 1970 on a diving crew bus, returning from a job in Grand Isle, Miller designed his weight belt buckle with stainless steel torsion spring. In 1971 he designed the first heavy-duty diving harness, constructed with stainless steel rivets and washer plates and all stainless hardware. Backpacks and various models followed in 1973 thus creating a state-of-the-art for the industry. In the following 30 years he upgraded the designs of his helmets and gear, keeping the tradition of durability, safety and easy maintenance. LOOKING AHEAD To continue to thrive as a business we must look ahead, understand the changing needs of our customers and shape our business to prepare for what is to come.. NEW BEGINNINGS Miller Diving is dedicated to continuing Ben Miller s legacy of providing the diver with the highest quality, most rugged and reliable commercial diving equipment that can be produced. Miller Diving is now located in Santa Maria, California and is proud to manufacture and support the Miller Diving line of products. Ben s traditions of high quality craftsmanship and innovative designs to keep the Miller Diver at the forefront of safety and technology will continue in his honor. HONORING THE PAST Miller Diving engineers are completing development of many of Ben s original concepts and using new manufacturing processes and techniques to produce the highest quality products possible, Honoring the past by moving into the future. www.millerdiving.com
Warranty Information NOTE: Be sure to complete the enclosed warranty card and return it immediately, or you may register your purchase online at www.millerdiving.com. Miller Diving warrants every new harness, helmet and weight belt (each, a Product) to be free from defects in workmanship for a period of three hundred sixty five (365) days from the date of purchase from a Miller Diving authorized dealer. This warranty covers all metal and webbing. Any defect of the product in workmanship or material covered by this warranty discovered within three hundred sixty five (365) days from the date of purchase must be promptly communicated in writing to the nearest authorized Miller Diving dealer or (if no such dealer in the buyer s country) contact Miller Diving directly at (805) 928-7772. No Product returns will be accepted by Miller Diving without a returned merchandise authorization (RMA) number from Miller Diving. Upon receipt of the RMA from Miller Diving, the buyer should return the defective Product or part, freight prepaid, to an authorized Miller Diving dealer or the Miller Diving plant, as directed by the RMA. Miller Diving will repair or replace the Product at no charge, within a reasonable time, as it deems necessary. This warranty is null and void if: 1) The Product is not registered with Miller Diving within ten (10) days of purchase, or 2) The Product has not been properly serviced and/or maintained according to Miller Diving factory recommended procedures described in the manual or Product updates have not been performed as recommended by Miller Diving, or 3) The Product has been used for purposes other than those for which it was designed, or otherwise has been abused, misused, or subjected to unusual conditions, or the Product s intended service has been exceeded. EXCEPT AS SPECIFICALLY PROVIDED HEREIN, THERE ARE NO OTHER WAR- RANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IM- PLIED WARRANTIES FOR MERCHANTABILITY OR FITNESS FOR A PARTICU- LAR PURPOSE. THE PRODUCT COVERED BY THIS WARRANTY IS MARKETED AND SOLD BY MILLER DIVING SOLELY FOR COMMERCIAL OR INDUSTRIAL USE AND IS NOT A CONSUMER PRODUCT INTENDED FOR PERSONAL, FAMILY, OR HOUSEHOLD USE. In purchasing any Product subject to this warranty, the buyer agrees that its sole and exclusive remedy and Miller Diving's entire obligation in contract, tort, or otherwise under this contract will be repair or replacement at Miller Diving's option of the Product or any parts which Miller Diving determines during the applicable warranty period are defective in workmanship or material covered by this warranty. All exchanged parts are the property of Miller Diving. The buyer s exclusive remedy and the Miller Diving's entire liability in contract, tort, or otherwise is the payment by Miller Diving of the buyer s actual damages up to but not to exceed the amount paid by the buyer for the Product. IV MMXV Miller Diving. All rights reserved. Document # 150430001
In no event shall Miller Diving be liable to the buyer for indirect, special, incidental or consequential damages (including, but not limited to, damages for lost profits, lost sales, loss of business opportunity, or for injury to persons or property arising out of the use of the Product). Any claim or action for breach of warranty must be commenced within one year following delivery of the Product to the buyer. Buyer acknowledges that this warranty is the sole and exclusive warranty of the Product and that it supersedes any and all oral or written representations and undertakings between Miller Diving, its dealers, and the buyer relating to the Products. This warranty allocates the risks of product failure between Miller Diving and the buyer, which allocation is recognized by both parties and is reflected in the price of the goods. The buyer acknowledges that they have read this agreement, understands it, and is bound by its terms. Diving with compressed breathing gas is a hazardous activity. Even if you do everything in the proper manner there is always the potential for serious injury or death. No one piece of diving equipment can prevent the possibility that you may be injured or killed any time you enter the water. The information in this manual is intended for users of Miller Diving harnesses and persons that maintain or service Miller Diving harnesses. MMXV Miller Diving. All rights reserved. Document #150430001 V
Definition of Signal Words Used in this Manual For your protection, pay particular attention to items identified by signal words in this manual. These terms are identified as, CAUTION, WARNING and DANGER. It is especially important for you to read and understand these sections. This word indicates a hazardous situation, which, if not avoided, could result in death or serious injury. If English is not your first language and you have any difficulty understanding the language of any warnings as they appear in the manual, please have them translated. Este é um aviso importante. Queira mandá-lo traduzir. Este es un aviso importante. Sirvase mandario traducir. Quest è un avviso importante. Tradurlo. Ceci est important. Veuillez traduire. Diese Mitteilung ist wichtig. Bitte übersetzen lassen. If you have any questions concerning this manual or the operation of your harness, contact Miller Diving (805) 928-7772 or by Email at sales@millerdiving.com. IMPORTANT: A word about this manual. We have tried to make this manual as comprehensive and factual as possible. We reserve the right, however, to make changes at any time, without notice, in prices, colors, materials, equipment, specifications, models and availability. Since some information may have been updated since the time of printing, please contact your local Miller Diving dealer if you have any questions. Periodically Miller Diving Operations and Maintenance Manuals are reviewed. Any updates/changes will be posted on the Miller Diving website and may be downloaded for insertion/correction. Follow all the instructions in this manual carefully and heed all safety precautions. Improper use of this harness or extraction bridle could result in serious injury or death. VI MMXV Miller Diving. All rights reserved. Document # 150430001
Do NOT dive in chemically, biologically, or radioactively contaminated water unless it is firmly and clearly planned to dispose of or destroy the harness and extraction bridle after use. This is due to the fact that webbing cannot be decontaminated or completely sanitized after such exposure. Sanitizing agents can attack the strength and integrity of the webbing, causing weakness and failure of the parts. This may lead to serious injury or death. Do not dive in a contaminated environment unless you have been thoroughly trained and equipped for this type of diving. Read this manual before using or maintaining the product, even if you have experience with other diving products. If you have purchased the product new from a dealer, be sure to send in the warranty registration card so we may keep you informed of any safety notices that affect this product. If you resell or loan this product to another diver, be sure this manual accompanies the product and that the person reads and understands the manual. In addition to the manual a log book should be used to log all repairs, maintenance and use. B CAUTION Diving is a life threatening occupation. Even if you do everything right you can still be killed or injured. None of the Miller Diving products can prevent accidents, injuries or death due to improper training, poor-health, improper supervision, improper job requirements, improper maintenance or acts of God. Important Safety Information: Miller Diving products are intended for use by trained divers who have successfully completed a recognized training course in surface supplied diving This manual is supplied to the original purchaser of the product. If you have any questions about the use of the product or you need another copy of this manual, contact Miller Diving or your nearest Miller Diving dealer. It may also be downloaded free from the Miller Diving website at www.millerdiving.com. The information contained in this manual is intended to aid the user in optimizing the performance of this product. The application of some of this information will depend on the diving situation and the use of associated equipment. Many countries have specific laws and rules regarding commercial diving. It is important for the user to understand the rules, regulations, and philosophy imposed by the governing, regulating bodies whenever using commercial diving equipment. Whenever Miller Diving products are used in European Countries, which have adopted the C.E. certification programs, they must only be used with C.E. certified components. Diving operations should only be conducted within the limits of the operational specifications, and in accordance with the rules and regulations established by the governing authority in the specific country or geographical location where the diving operations are being conducted. If you have any questions concerning this manual or the operation of your product, contact Miller Diving (805) 928-7772 or at sales@millerdiving.com. Some of the procedures shown in this manual are for illustration purposes only. When using chemicals or materials that require the use of hand or eye protection, always wear the appropriate personnel protective equipment. Failure to use personnel protective gear may result in serious personal injury. MMXV Miller Diving. All rights reserved. Document #150430001 VII
General Information 1.1 General Information The Miller Diving Easy Lift harness includes a rubber backpack to mount a bail-out cylinder, nonremovable shoulder straps, leg straps, chest strap, waist strap, seat support straps and stainless steel D-rings for umbilical and tool attachment. Easy adjustments at the shoulders are made by simply pulling down on the adjustment ends, or by creating slack on the load end of the webbing, therefore releasing a stainless steel locking mechanism, then simply adjusting to the proper height. The blue webbing for the vertical leg (height) adjustment is threaded through a stainless steel double back adjuster for secure locking and trouble-free adjustments. All of the eight adjustable components of the harness have neoprene adjustable sleeves to ensure secure and streamline adjustment ends. The unique seat webbing increases safety when being used in combination with the Miller Extraction Bridle. The design match of the two creates the ideal three point pick up of a conscious or unconscious diver with unmatched comfort and security. Each harness has an identification plate attached to the backpack with serial number, part number and manufacture date. VIII MMXV Miller Diving. All rights reserved. Document # 150430001
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General Information Table Of Contents IV VI VIII Warranty Information Definition of Signal Words Used in this Manual 1.1 General Information 1 FRONT: Identification Diagram 1 Miller Diving Easy Lift Harness 2 BACK: Identification Diagram and Harness Part Numbers 2 Miller Diving Easy Lift Harness 3 Miller Diving Easy Lift Extraction Bridle 4 1.2 Miller Diving Easy Lift Harness & Extraction Bridle Specifications And Testing Compliances 4 1.2.1 ANSI Compliance 4 1.2.2 ADCI Standards 4 1.2.3 CE Approval (PENDING) 4 1.2.4 Weight Limits 4 1.3 Material Specifications For Miller Diving Easy Lift Harness 4 1.4 Material Specifications For Miller Diving Extraction Bridle 4 1.5 Harness Transport and Storage 5 1.5.1 Packaging of the Easy Lift Harness 5 1.5.2 Packaging of the Extraction Bridle 5 1.6 Training 6 1.7 Determining Hazards: Assessment & Management 6 1.8 Purpose Of Miller Diving Easy Lift Harness & Extraction Bridle 6 1.9 Description of Attachment & Adjustment Features of the Miller Diving Easy Lift Harness and Easy Lift Extraction Bridle 7 1.10 Usage Limitations 7 1.10.1 Physical Limitations 7 1.10.2 Corrosion 7 1.10.3 Dangers Of Chemical Attack 7 1.10.4 Deterioration From Age & Damages 7 1.10.5 Abrasive And/Or Sharp Edges & Surfaces 7 1.10.6 Electrical Dangers X MMXV Miller Diving. All rights reserved. Document # 150430001
General Information 7 1.10.7 Moving Equipment 7 1.11 Compatibility Of Components 7 1.11.1 Compatibility Of Connectors 8 1.11.2 Rescue 8 1.11.3 Certified Anchorage 8 1.11.4 Qualified Person(s) 8 1.11.5 Competent Person 8 1.12 Evaluation Of Recognized Hazards At The Jobsite 8 1.12.1 Means Of Rescue 8 1.13 Maintenance And Service 8 1.13.1 Cleaning Instructions 9 1.13.2 Storage 9 1.14 ID Plates/Labels/Markings 10 1.15 Pre-Donning Checks 10 1.16 Routine Donning and Doffing the Miller Diving Easy Lift Harness 14 1.16.1 To Remove Harness Loosen and Disengage Adjustable Straps in the Following Order. 15 1.17 The Miller Diving Easy Lift Extraction Bridle 15 1.17.1 Double Safety Snap Hooks (Safety Snap Hooks, Snap Hooks) 15 1.17.1.1 Safety Snap Hooks Orientation 15 1.17.2 Leg Lift Rings 16 1.17.3 The Helmet Net 16 1.17.4 Extraction Bridle Hook Up 16 1.18 Securing the Extraction Bridle to the Harness 16 1.19 Inspection Of The Miller Easy Lift Diving Harness And Extraction Bridle 16 1.19.1 Inspection Checklists/Logs: 17 1.19.2 Pre And Post-Dive Inspection Procedure 17 1.19.3 Corrective Action 18 Miller Diving Easy Lift Harness and Extraction Bridle Daily Set-Up and Functional Checklists 21 Notes MMXV Miller Diving. All rights reserved. Document #150430001 XI
General Information FRONT: Identification Diagram Miller Diving Easy Lift Harness Main Lift Ring ("Red To Head") Care & Size Label Utility V-rings DO NOT exceed 68 Kg / 667 N (150 pounds) of attached tools or utilities for each of these points. Chest Strap Adjustment Buckle Shoulder Straps Chest Strap Waist Strap Shoulder Strap Adjustment Buckles Part # 910-450 Description Strap Keeper(s) Umbilical Attachment D-ring Leg Loop Height Adjusters Vertical Leg Straps Waist Adjustment Buckle DO NOT hang tools or any items Fixed Catch (Under Leg Loop Adjuster) on the Leg Lift Rings. They must be kept clear for rescue/lift purposes. If tools or other items on the lift rings impair hookup for lifting & extracting the diver, this may result in serious injury or death. Leg Loop Adjuster 1 Leg Lift Rings MMXV Miller Diving. All rights reserved. Document # 150430001
General Information BACK: Identification Diagram and Harness Part Numbers Miller Diving Easy Lift Harness Main Lift Ring ("Red To Head") Center Strap (Red) Rubber Backpack For Bailout Cylinder Identification Plate Mount Slots, Bailout Cylinder Part # Description 900-142 Miller Diving Easy Lift Harness (S) 900-143 Miller Diving Easy Lift Harness (M) 900-144 Miller Diving Easy Lift Harness (L) 900-145 Miller Diving Easy Lift Harness (XL) Seat Webbing Leg Loops (Yellow) Strap Keepers ( 7) MMXV Miller Diving. All rights reserved. Document #150430001 2
General Information Miller Diving Easy Lift Extraction Bridle P/N 900-255 Identification Plate Lift Loop H A R N E S S P/N 900-043 Serial #: EABC123DEF MFG. DATE 12/2020 MEETS ANSI 359.1 PATENT PENDING Identification Plate Care Label Care Label Red Main Lift Strap ("Red To Head") 100% Polyester Webbing Inspect before and after each dive. Rinse with fresh water after each use. Hang or lay flat out of direct sunlight to dry. See guide for additional instructions. Country of Origin: USA Visit us at www.millerdiving.com Yellow Lift Straps Double Safety Snap Hook (Red to Head) Attaches To Main Lift Ring (Red Strap) Open End Away From Helmet Helmet Net Part # 900-255 Description Miller Diving Extraction Bridle Double Safety Snap Hook For Leg Lift Ring Double Safety Snap Hook For Leg Lift Ring 3 MMXV Miller Diving. All rights reserved. Document # 150430001
Miller Diving Easy Lift Harness & Extraction Bridle Specifications And Testing Compliances ANSICompliance 1.2 Miller Diving Easy Lift Harness & Extraction Bridle Specifications And Testing Compliances 1.2.1 ANSI Compliance The Miller Diving Easy Lift Harness and Extraction Bridle are compliant with the ANSI Z359.1 standards. 1.2.2 ADCI Standards The Miller Diving Easy Lift Harness and Extraction Bridle are compliant with the ADCI Consensus Standards 6.1 Edition. 1.2.3 CE Approval (PENDING) The Miller Easy Lift Harness and Extraction Bridle are being tested to CE requirements in accordance to Directive 89/686/EEC, Article 10 and 11. The CE mark on the harness will be located on the stainless steel plate permanently affixed to the rubber back pack. The CE mark on the extraction bridle will be located on the stainless steel identification plate permanently affixed just below the large pick up loop. 1.2.4 Weight Limits Compliant with the worlds standards listed above the Miller Diving Easy Lift Harness and Bridle meet and exceed the standard support weight limits. Main Lift D-Ring: 917 Kg / 9,00 N (2,023 Pounds) Leg Lifting D-Rings, Adjustment Buckles and Umbilical Attachment D-Rings: 356 Kg / 3,500 N (787 Pounds) Utility and Tool Attachment V-ring: 68 Kg / 667 N (150 Pounds) Chest Strap Adjustment Rings: 222 Kg / 23 N (50 Pounds) 1.3 Material Specifications For Miller Diving Easy Lift Harness Primary Webbing : 1.75 inch polyester, red, yellow, blue. Webbing, Rear Pick-up Lift Ring attachment/red center strap, Leg Straps: 1.75 inch Polyester, Webbing, Leg Straps: also with Black 1 inch Nylon. All Lift Rings, Umbilical Attachment D-Rings, all adjustment buckles, adjusters and leg loop fixed catches: Forged Stainless Steel. Utility V-rings: Stainless Steel Chest Strap Adjustment, 1 inch Rings: Stainless Steel. Rubber Back Pack: Conveyer Belt Material. Strap Keepers: 3 mm, Nylon two side Neoprene. Rivets & Washers: Stainless Steel. Cord: Polyester. Threads: Nylon (Leg straps). Bonded Polyester (Shoulder straps & waist). Identification Plate: Stainless Steel 1.4 Material Specifications For Miller Diving Extraction Bridle Webbing, Yellow and Red 1.75 inch Polyester Webbing : 1 inch Nylon, Black. Double Safety Snap Hook, Gated: Material: Aluminum. Meets and exceeds testing to 2,023 pounds (917.6 Kg), i.e. conforms to the 89/686 EEC Directive. Rivets & Washers: Stainless Steel. Thread: Bonded Polyester. Cord: Polyester. Identification Plate: Stainless Steel. 1.5 Harness Transport and Storage The type of package is a polyurethane bag. The weight of the bag is usually 7.5 pounds (3.4 Kg) for the Easy Lift Harness and 2 pounds (0.9 Kg) for the Extraction Bridle. The package dimension is 12 23 inches (304 MMXV Miller Diving. All rights reserved. Document #150430001 4
Packaging of the Easy Lift Harness Training 584 mm) for the Easy Lift Harness and 6 18 inches (304 355 mm) for the Extraction Bridle. 1.5.2 Packaging of the Extraction Bridle One harness or extraction bridle is packed per bag. The harness and/or extraction bridles are sent to dealers by plane or truck. If in storage longer than eight months, an inspection in accordance with the Daily Setup and Functional Check List is recommended for the harness or extraction bridle after storage, prior to diving. See "Miller Diving Easy Lift Harness and Extraction Bridle Daily Set-Up and Functional Checklists" on page 18. Store dry, properly post-dived harness or extraction bridle in a cool, dry place away from direct light. It is recommended that the temperature not exceed: 90 ºF (32 ºC) and not go below +14 ºF (-10 ºC) in storage. 1.5.1 Packaging of the Easy Lift Harness Packaging the Extraction Bridle. The bridle is placed into a polyurethane bag and heat sealed, along with the manual on a USB drive and sticker. A label is placed within close proximity to the identification plate, for easy cross reference of the serial number. 1.6 Training It is the responsibility of the company, dive supervisor and individual to seek proper training before using this equipment. All personnel should be trained and qualified in: A) How to properly don, adjust, secure and doff the harness. B) How to correctly choose, inspect, use, maintain and store the harness. C) Recognition of jobsite dangers or hazards. D) Correct attachment points on the harness and correct attachment procedures. E) Connection compatibility: Important so as to avoid inadvertent disengagement of connections. Packaging of the Easy Lift harness. The harness is placed into a polyurethane bag and heat sealed, along with the Easy Lift manual on a USB drive and sticker. The polyurethane bag is heat sealed and a label is placed within close proximity to the identification plate, for easy cross reference of the serial number. F) Steps to take after extraction of an unconscious or injured diver to prevent or minimize further injury, along with implementing procedures for an emergency rescue and/or summoning emergency medical personnel. G) Possible results of using the harness and related gear incorrectly, and of failure to abide by training and instructions. 5 MMXV Miller Diving. All rights reserved. Document # 150430001
Determining Hazards: Assessment & Management 1.7 Determining Hazards: Assessment & Management Do not use the Miller Diving Easy Lift Harness unless someone knowledgeable has reasonably assessed the jobsite and surroundings, and has concluded that any hazards noted cannot be removed and/or exposure to them cannot be prevented. Failure to remove, manage, or avoid recognized hazards can lead to serious injury or death. Before choosing a harness, the diver or other qualified personnel must make an evaluation of possible jobsite hazards, and of the conditions it is to be used in. This evaluation should at least determine if any of the below exist: 1) Chemicals 2) Environmental contaminants 3) Electrical hazards 4) Heat, spark, flame producing operations 5) Abrasive surfaces 6) Sharp objects 7) Confined space hazards 8) Weather factors 9) Equipment entanglement with lines, wire rope, anchor chains, etc. The presence of, or changes in any of the above, singularly or grouped, must be recognized, assessed and managed. These workplace conditions should be dealt with appropriately. The construction and materials of the harness must be factored in when choosing, so the job site and its surroundings are compatible with the harness. 1.8 Purpose Of Miller Diving Easy Lift Harness & Extraction Bridle The Miller Easy Lift Diving Harness provides the commercial or public safety, surface supplied diver with a secure attachment point for the gas Packaging of the Extraction Bridle and communications umbilical and D-Rings for tool attachment. The harness also has a rubber backpack to mount the diver s bailout cylinder (emergency gas supply). The features that make the Easy Lift Harness with Extraction Bridle stand apart from the others is its three point attachment system, designed to lift an unconscious or otherwise disabled diver from the water while supporting the neck and body. The three bridle straps, seat webbing and helmet net provide support for the diver's entire body and neck. Each harness has an identification plate attached to the backpack with serial number, part number, manufacture date, CE and other perti nent information.. Be aware of intended use and job site conditions when selecting the Miller Easy Lift Diving Harness. If conflict is found among the instructions within this manual, and the methods, restrictions or directives of the diver's employer/company, then use of the harness should be postponed until any conflicts have been managed to resolution. 1.9 Description of Attachment & Adjustment Features of the Miller Diving Easy Lift Harness and Easy Lift Extraction Bridle The Miller Diving Easy Lift Harness comes equipped with three Lifting Points, two Umbilical Attachment Points and two Utility Attachment Points. The Lifting Points on the Harness have been color coordinated (using colored webbing) to the match the Lifting Snap Hook straps on the Extraction Bridle. Red Lift Point: The main lift point is the Main Lift Ring located behind the head ( Red to the Head ) and is attached to backpack rubber. Yellow Lift Points: Are the two Leg Lift Rings located on the front of each yellow Leg Loop. Utility / Tool Attachments: These are the V- rings located on the Shoulder Straps. MMXV Miller Diving. All rights reserved. Document #150430001 6
Physical Limitations Usage Limitations Do NOT exceed 68 Kg / 667 N (150 Pounds) of attached tools or utilities for each of these points. The adjustment features are one waist belt buckle, two shoulder strap buckles, the chest strap adjustment rings, two leg loop height adjusters, and two leg loop adjusters (loop adjuster plus fixed catch). The Lift Rings must be kept clear for rescue/lift purposes. If tools or other items on the lift rings impair hookup for lifting & extracting the diver, this may result in serious injury or death. 1.10 Usage Limitations Prior to using the Miller Diving Easy Lift Harness, the limitations following must be factored in and prepared for: 1.10.1 Physical Limitations Including the diver s suit, tools, accessories and other attached items, the Miller Diving Easy Lift Harness is to be used by one person, combined weight not to exceed 787 pounds / 356 kilograms. People with physical disabilities, medical restrictions, muscle or bone disorders, should consult a physician before using the harness. 1.10.2 Corrosion Salt water and organic substances are corrosive. When used frequently in salt water, more frequent inspection and cleaning is required than in fresh. See "1.19 Inspection Of The Miller Easy Lift Diving Harness And Extraction Bridle" on page 16 for inspection and cleaning procedures. 1.10.3 Dangers Of Chemical Attack More frequent inspection should be performed if diving in waters containing harsh substances or conditions that are acidic, alkaline, or may be contaminated with petroleum or chemicals. Accelerated deterioration of the webbing may occur, along with increased corrosion of the D-rings and V-rings, buckles, or other hardware features of the harness. 1.10.4 Deterioration From Age & Damages Remove from service, mark DO NOT USE, and destroy as soon as possible any harnesses showing excessive wear or abuse such as fraying, hardware corrosion, webbing or hardware damages, along with unusual, i.e., unexplained discolorations and general signs of aging. The longer a harness is in service, the more frequent it will require inspection. See "1.19 Inspection Of The Miller Easy Lift Diving Harness And Extraction Bridle" on page 16 for detailed inspection instructions. 1.10.5 Abrasive And/Or Sharp Edges & Surfaces Avoid repeated contact with surfaces that can cut or abrade the harness webbing. When contact with sharp edges and/or abrasive surfaces is unavoidable, it is recommended to pad the surfaces or install other buffer materials to limit direct contact. 1.10.6 Electrical Dangers Always maintain a safe distance away from electrical sources (10 ft / 3 m recommended). The harness hardware and other parts connected to it can conduct electricity. Extreme caution must be exercised when diving near sources of live electricity. 1.10.7 Moving Equipment A safe working distance must be maintained from any equipment that is in motion that can entangle the harness, the umbilical or any tools or accessories attached to the harness. 1.11 Compatibility Of Components Substitutions or replacements made with nonapproved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the components. 1.11.1 Compatibility Of Connectors Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented. Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least 2,023 pounds (917.6 Kg). Connectors must be compatible with the anchorage or other 7 MMXV Miller Diving. All rights reserved. Document # 150430001
Evaluation Of Recognized Hazards At The Jobsite system components. Do not use equipment that is not compatible. Non-compatible connectors may unintentionally disengage. If the connecting element to which a snap hook or carabiner attaches is undersized or irregular in shape, a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner. This force may cause the gate (of either a self-locking or a non-locking snap hook) to open which will allow the snap hook or carabiner to disengage from the connecting point. 1.11.2 Rescue The employer/employees must have a rescue plan in place when using this equipment. The employer/employees must have the ability to practice and perform a rescue quickly and safely. 1.11.3 Certified Anchorage An anchorage suitable for the lift/rescue systems must be capable of supporting the potential forces that could be encountered during a lift/rescue. 1.11.4 Qualified Person(s) Persons with a recognized professional training certification, who possess extensive knowledge and experience in the use of the equipment should be allowed to perform and assist with the lifting /extraction or rescue of a diver. 1.11.5 Competent Person One who is capable of identifying existing and predictable conditions in the surroundings or on the work site which are hazardous, or dangerous to employees, and who has enough common sense to take prompt corrective measures to eliminate them. Cranes or Hoists pose a serious safety hazard if not used properly. Ensure employees are trained on the hazards of using cranes, hoists and similar equipment for the lift /extraction of a diver from the water. Also ensure that such equipment is properly and safely maintained. Do not exceed the rated load capacity of the crane, hoist, slings, or other components. Never operate a hoist or crane that in your opinion or any other competent person s opinion is UNSAFE TO OPERATE. Rescue The sling or other device shall be properly seated and secured in the base of the lifting hook. Specific attention should be given to balancing of the load while lifting. The hoist operator must have a clear and unobstructed view of the entire travel area before operating the hoist. If this is not possible, a second or more persons must serve as scouts in the nearby area to assist and direct the hoist operator. The hoist operator must check the entire travel area to ensure it is clear, safe and secure before operating the hoist. 1.12 Evaluation Of Recognized Hazards At The Jobsite All hazards listed in "1.7 Determining Hazards: Assessment & Management" on page 6 (or other recognized dangers) must be dealt with appropriately by having controls put in place, understood and implemented. For example, any entanglement hazards such as moving machinery, stray lines, wires, etc. must be determined and avoidance planned for accordingly. 1.12.1 Means Of Rescue There must be a plan and procedure for rescue and the means available to enact it. Prompt connection of the Extraction Bridle to the Miller Easy Lift Diving Harness by trained personnel, along with proper anchorage and lifting devices, serves this purpose. 1.13 Maintenance And Service The Easy Lift harness and Extraction Bridle are made using high tensile strength polyester webbing and heavy duty stainless steel buckles, V-rings and D-rings, thereby minimizing maintenance. However, it is essential to thoroughly inspect the harness for damage and wear before and after each dive. DO NOT USE the harness or bridle if its serviceability has been compromised or if there is any doubt about its serviceability. If it appears damaged or compromised in any way, the harness/bridle must be tagged DO NOT USE and removed from service until it is repaired or destroyed. 1.13.1 Cleaning Instructions Wash the harness or bridle in clean fresh water after each use and hang or lay out to dry in a MMXV Miller Diving. All rights reserved. Document #150430001 8
Storage ID Plates/Labels/Markings clean, dry, shaded area, out of direct sunlight. Do not dry in a clothes drier or apply other heat sources to speed the drying process. If the harness has been exposed to any pollutants, thoroughly clean with warm, mild soapy water and rinse thoroughly before storing. Excessive accumulation of silt, mud, dirt or other foreign materials may impair correct function and can weaken the webbing if severe. Nevertheless, do not use bleach or any harsh chemicals on the harness or bridle. Please direct questions regarding harness condition and cleaning to Miller Diving Co., email sales@millerdiving.com. DO NOT USE bleach or any harsh chemicals on the harness or bridle. Bleach or harsh chemicals will attack the polyester material of the webbing which may result in the deterioration of the webbing and equipment failure. Equipment failure can cause serious injury or death. DO NOT USE the harness in polluted water. Failure to follow this instruction may result in equipment failure, causing serious injury or death. 1.13.2 Storage The harness and bridle should be stored only after thorough cleaning and drying. The storage area should be a clean, cool, dry place, away from direct sunlight and chemical fumes. They may be stored hanging, layed flat, or folded loosely. If folded loosely and stored inside a container, the equipment must first be COMPLETELY DRY. Any harnesses/extraction bridles in need of maintenance should be stored separately, away from usable equipment, and clearly tagged DO NOT USE. A thorough inspection should be performed on any harnesses or bridles that have been stowed for long periods of time, or unknown periods of time. For details on inspection, see "1.19 Inspection Of The Miller Easy Lift Diving Harness And Extraction Bridle" on page 16. 1.14 ID Plates/Labels/Markings The identification plate (picture following) is attached to the Miller Diving Easy Lift Harness, on the right side of the rubber backpack. Check the harness for the presence of this ID plate. Make sure it is firmly attached and legible. H A R N E S S P/N 900-043 Serial #: EABC123DEF MFG. DATE 12/2020 MEETS ANSI 359.1 PATENT PENDING The ID plate is stainless steel, riveted into place with stainless steel rivets, and has the following information listed on it: Name of Product Company Logo Part Number Serial Number Manufacture Date Meets ANSI standards Z359.1 Patent Pending The harness owner should make note of the serial number and part number and keep this information in their equipment records. There is also a CARE LABEL sewn onto the center strap of the harness that reads 100% Polyester Webbing Inspect before and after each dive. Rinse with fresh water after each use. Hang or lay flat out of direct sunlight to dry. See guide for 9 MMXV Miller Diving. All rights reserved. Document # 150430001
Pre-Donning Checks additional instructions. Country of Origin: USA, and visit us at www.millerdiving.com. The Extraction Bridle also has a stainless steel ID PLATE, riveted into place below the yellow lift loop. Check to see that this ID plate is present, firmly attached and legible. This plate lists the part number, serial number and date of manufacture. Make note of the serial number and part number for owner s equipment records. Next to the ID plate is the same care label as found on the Easy Lift Harness. See previous for care label text. 1.15 Pre-Donning Checks Follow the Pre Dive Inspection Checklist (See "1.19 Inspection Of The Miller Easy Lift Diving Harness And Extraction Bridle" on page 16). A Pre Donning Fitting should be performed the first time the harness is used or if another user, of a different size, is to use the harness. Correctly adjust the height of the Leg Loops for the size of user. The vertical position of the Leg Loop should be mid way on the thigh. Once this adjustment has been made, it does not have to be reset on a daily basis, unless the size of the diver using the harness changes. For correct orientation of the harness and leg straps, make sure the round head of the rivet is facing towards the diver. Storage 1.16 Routine Donning and Doffing the Miller Diving Easy Lift Harness It is recommended that someone qualified assist the diver while donning the Harness with EGS (bailout) system to double check that it is properly worn and adjusted correctly. Adjust the straps in this order: A) Waist B) Legs C) Shoulders D) Chest An assistant should be on hand to aid in removal. 1) Open Waist Belt and Leg Loops. 2) Put Harness onto shoulders. Do only a preliminary adjustment of the height of the Shoulder Straps for now. After the Waist Strap and Leg Loops have all been secured, the final adjustments of the Shoulder Straps will be made. Slip arms through shoulder strap. Starting with the Left arm first will reduce the risk of damaging the exhaust valve when wearing a dry suit. MMXV Miller Diving. All rights reserved. Document #150430001 10
Storage Routine Donning and Doffing the Miller Diving Easy Lift Harness Shoulder straps on for preliminary adjustment. Run the free end through the waist adjustment buckle on the opposite end of the strap 3) Secure and adjust Waist Strap. Feed the loose end of the Waist Strap through the Buckle and adjust so there is no pressure felt when breathing. The Waist Strap should be between the lower chest and mid-stomach level. Vertical Leg Strap Adjustment for Leg Loop Height: 4) It is recommended to set this height in the pre-donning fitting. Adjust the position (height) of the yellow leg loops to mid-way on the thigh. To adjust the height, weave the free end of the webbing out of the bottom of the Leg Loop Height Adjuster on the vertical leg strap. The webbing is now unlocked and can be adjusted to the proper height (mid-way on thigh). Once adjusted to the proper height, insert webbing back into the bottom of the adjuster to lock it into position. Once this adjustment is set it should not have to be adjusted on a daily basis unless the size of the user changes. Pass the waist strap around the waist and into the Waist Adjustment Buckle. To raise or lower the yellow leg strap you must first feed or untuck the end of the strap out of the Leg Loop Height Adjuster. 11 MMXV Miller Diving. All rights reserved. Document # 150430001
Routine Donning and Doffing the Miller Diving Easy Lift Harness Pull up on the adjustment end to raise the vertical leg strap. Storage Once correct height is made, be sure to tuck the adjustment end back into the Leg Loop Height Adjuster to lock webbing in place. 5) Secure and adjust the Leg Loops. Begin by bringing the strap across the leg so the black webbing on the yellow strap is facing out and away from the leg. The black webbing on the yellow strap should be facing out and away from the leg. Pull down to lower the vertical leg strap. The male end of the strap with the stainless steel leg loop adjuster must be turned at such an angle that it will pass through the fixed catch (receiving end). MMXV Miller Diving. All rights reserved. Document #150430001 12
Storage Routine Donning and Doffing the Miller Diving Easy Lift Harness The male end of the strap with the stainless steel Leg Loop Adjuster must be turned to pass through the fixed catch Ensure proper orientation and mating of the stainless steel catch and leg loop adjuster. For final adjustment the shoulder strap adjustment buckles should be resting at the pectoral muscles and far below the shoulders. 7) Secure and adjust Chest Strap. Feed the loose end of the Chest Strap through the Adjustment Buckle and adjust. Once the male end is pushed entirely through the receiving end (fixed catch) it should be pulled away from the fixed catch far enough to ensure the proper orientation and mating components 6) Re-adjust Shoulder Straps until the adjustment buckles are resting about mid chest. Tighten the chest strap so there is no slack in the strap when secure. 8) Secure all of the adjustment ends of the webbing into the Strap Keepers. 9) Test the fit of the Harness by squatting down and standing up several times to ensure the diver has proper movement and that all adjustments have been made correctly. 13 MMXV Miller Diving. All rights reserved. Document # 150430001
Routine Donning and Doffing the Miller Diving Easy Lift Harness ToRemoveHarnessLoosenandDisengageAdjustableStrapsintheFollowingOrder. 1.16.1 To Remove Harness Loosen and Disengage Adjustable Straps in the Following Order. A) Chest B) Legs C) Waist Squat in a seated position making sure the leg straps are comfortably snug and the bottom strap of the seated chair is under the diver's buttocks. Make adjustments, if needed. 10) Have a tender or other qualified personnel double check all strap adjustments. Properly Adjusted Harness NOTE: Use this photo to reference the correct position of the straps & Adjustment Buckles MMXV Miller Diving. All rights reserved. Document #150430001 14
Double Safety Snap Hooks (Safety Snap Hooks, Snap Hooks) The Miller Diving Easy Lift Extraction Bridle 1.17 The Miller Diving Easy Lift Extraction Bridle 1.17.1 Double Safety Snap Hooks (Safety Snap Hooks, Snap Hooks) All three Safety Snap Hooks have a gate mechanism that requires pressure be applied to both of the leading edges to open the hook. This is a two point release system which provides added security and why they are sometimes referred to as Double Safety Snap Hooks. 1.17.1.1 Safety Snap Hooks Orientation RED TO THE HEAD: The Safety Snap Hook attaching to the top, main lift ring on the red strap, has the opening facing away from the diver s neck and helmet. Diver in seated chair position. The Safety Snap Hook attaching to the top, main lift ring on the red strap, has the opening facing away from the helmet. 1.17.2 Leg Lift Rings The Safety Snap hook openings can be secured to the matching Leg Lift Rings on the harness Leg Loops in either an inward or outward orientation for a proper lift. The distinct Yellow Leg Loops help prevent the responder from incorrectly attaching the Safety Snap hooks to the Umbilical Attachment D-rings on the harness. 15 MMXV Miller Diving. All rights reserved. Document # 150430001
Securing the Extraction Bridle to the Harness The Helmet Net upright position in preparation for hook attachment to the Leg Lift Rings. 2) Bring yellow Leg Lift Strap around to the front of the injured diver so the straps are inside of the umbilical. Hook one of the Yellow Lift Straps to the Leg Lift Ring on the side where the umbilical is attached first. 3) Hook the other Yellow Lift Strap to the remaining Leg Lift Ring 4) Rescue diver should spread Yellow Lift Straps to make sure the Helmet Net captures the helmet. Readjust if necessary. 5) Be sure you have your Emergency Procedures operational before the dive starts. 1.19 Inspection Of The Miller Easy Lift Diving Harness And Extraction Bridle All three snap hook secured to the proper lifting rings on the harness 1.17.3 The Helmet Net The Extraction Bridle is intended to capture the head/helmet to aid in keeping the head and neck as immobile as possible. 1.17.4 Extraction Bridle Hook Up Make sure Extraction Bridle is properly secured to the lifting hoist. (NOTE: These procedures can be performed under the surface, at the surface or out of the water). 1.18 Securing the Extraction Bridle to the Harness 1) Rescue diver approaches injured diver so they are on the inside (facing the diver) of the umbilical as it leads to the surface. First attach Red Main Lift Strap to the Main Lift Ring so the Safety Hook opening is facing away from the diver s helmet. NOTE: If needed, after the Red Snap Hook has been secured to the Main Lift Ring, a slight lift may be required to position the diver in a more It is essential that the Miller Easy Lift Diving Harness and Extraction Bridle be thoroughly inspected for damage and wear before and after each dive. DO NOT USE if serviceability of either has been compromised or if there is any doubt about serviceability. 1.19.1 Inspection Checklists/Logs: The harness and bridle must be specially inspected by personnel trained and authorized for harness and bridle inspection. The findings of this inspection must be recorded in an Inspection Log or Checklist for that unit (designated by its serial number.) Inspection Logs/ Checklist should be dedicated to each harness or bridle using the serial number. The identification plate containing the serial number of the harness is located on the rubber backpack. The extraction bridle I.D. plate is located just below the large pick-up loop. See "Miller Diving Easy Lift Harness and Extraction Bridle Daily Set-Up and Functional Checklists" on page 18. NOTE: If the harness (or extraction bridle) have seen exposure to harsh environmental conditions, extreme work schedules, severe treatment, or questionable water /deck conditions (fumes, possible presence of contaminants) then MORE MMXV Miller Diving. All rights reserved. Document #150430001 16
Pre And Post-Dive Inspection Procedure Inspection Of The Miller Easy Lift Diving Harness And Extraction Bridle FREQUENT INSPECTIONS MAY BE RE- QUIRED. 1.19.2 Pre And Post-Dive Inspection Procedure Use the checklist provided on page 18 for inspection. At a MINIMUM, follow the steps below. 1) Inspect the webbing and its stitching for abrasion, fraying, loose or broken threads, cuts, nicks, severe wear. Check for signs of heat or chemical attack (melt marks, discoloration or deformities). Make sure all straps are present. 2) Inspect the stainless steel hardware such as strap adjusters, V-rings and D-Rings. Check for excessive corrosion, pitting, signs of cracking, deep gouges and sharp edges. Make sure all hardware is present, well secured (rivets and all stitching in good condition) and in proper working order. 3) Inspect the rubber backpack for signs of heat or chemical attack, cuts, nicks, or severe wear. 4) Confirm that the ID plates and care labels are present. 1.19.3 Corrective Action If upon inspection (or at any time) lack of maintenance or any damages are detected, or the integrity of the equipment has been compromised in any way, remove the harness or bridle from service immediately and mark DO NOT USE. The equipment then must either be destroyed or undergo repair and maintenance. Contact your authorized Miller Diving dealer for evaluation regarding whether or not the harness or bridle is repairable. Or if questions, contact Miller Diving Co. www.millerdiving.com, sales@millerdiving.com 17 MMXV Miller Diving. All rights reserved. Document # 150430001
Miller Diving Easy Lift Harness and Extraction Bridle Daily Set-Up and Functional Checklists THIS DAILY SET-UP AND FUNCTIONAL CHECKLIST SHOULD BE COMPLETED PRIOR TO COMMENCEMENT OF DAILY DIVING OPERATIONS OR AT LEAST ONCE A DAY IF IN CON- TINUOUS USE. These are recommended minimum checks when using Miller Diving Harnesses and Extraction Bridles. Additional checks may be required as dictated by the conditions and tasks being performed. Failure to perform these checks may result in serious injury or death. NOTE: Miller Diving Harnesses and Extraction Bridles being used in extreme environments will require more frequent inspection. Date: Company: Harness Serial #: Extraction Bridle Serial #: Inspection by (print name): Step Procedures Owner Initials Certified Technician 1) Visually Inspect Harness. Tec / Diver or Tender: Check the following: A) Visually inspect to see that ALL straps & loops of the harness are present: Shoulder straps, Waist Belt, Leg Straps & Leg Loops, Chest Strap. Miller Diving and Miller-Dunn are all registered trademarks of Morgan Diving Corp. Use of these trademarks is not permitted without permission. The two dimensional images (such as photographs and illustrations) of our products are copyrighted and trademarks of Morgan Diving Corp. MMXIV Morgan Diving Corp. All rights reserved. This manual is made available for the express use of owner of this Miller Diving product. No part of this manual may be reproduced, stored in any retrieval system, or transmitted, or used in any form or by any means, whether graphic, electronic, mechanical, photocopy, or otherwise by technology known or unknown, without the prior written permission of Miller Diving. MMXIV Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 140814001 18