MicroPurge Low-Flow Pump Control Sampling Equipment Catalog 10 MicroPurge Controls The MicroPurge Controller (U.S. Patent Number 6,508,310) revolutionizes low-flow sampling with advanced logic control of flow rate and water level drawdown. Simple up-down arrow keys increase and decrease flow rate, driving a microprocessor to re-create expert techniques for low-flow adjustment. Then, optimized settings are identified for recall in the next round of sampling. The MP10 also offers an easy way to prevent excessive monitoring well drawdown during purging, by linking to the optional MP30 Drawdown/Water Level Meter that ceases flow when drawdown settings are exceeded. The lightweight, compact MP10 sets the pace for a new generation of genuine MicroPurge equipment, first in control and power for low-flow sampling. Simple, Stable, Repeatable Flow Rate Setting The MP10 controls the most advanced low-flow sampling system ever made. You will purge and sample quickly and easily, with precise, steady low-flow pumping rates from one sampling event to the next. Simplified, sealed electronics complete a design that delivers famous QED durability and value. MicroPurge controllers can be connected to the MP30 Drawdown Meter for optional Automatic Drawdown Control, an industry exclusive. MicroPurge Controller Advantages 1. Exclusive MicroPurge control mode uses simple arrow keys to adjust low-flow rates easily and repeatably, using a micro-processor to re-create the flow adjustment strategies used by experienced samplers. 2. Patented connection port allows linking to optional MP30 Drawdown/Water Level Meter, which signals MP10 Controller to enter stand by mode if drawdown limit is exceeded. 3. Multi-mode digital control includes MicroPurge Mode, ID Mode for repeat events, and manual control mode. 4. Weatherproof controls are housed in a rugged, compact (10-3/4 x 9-3/4 x 5 ) case. 5. Full digital display of all setting and status information. 6. Optional deep well MicroPurge Controller versions allow for effective low-flow sampling from depths to 1000 feet. System Specifications Model No. MP10 MP10H MP10UH Dimensions 10-3/4 in. x 9-3/4 in. x 5 in. 16 in. x 13 in. x7 in. 16 in. x 13 in. x7 in. (27 x 25 x 13 cm) (40.6 x 33 x17.8 cm) (40.6 x 33 x17.8 cm) Weight 5.5 lbs. (2.5 kg) 19.25 lbs. (8.73 kg) 19.25 lbs. (8.73 kg) Case Material Structural resin Structural resin Structural resin Keypad 6 Keys 6 Keys 6 Keys Display 2 Line, 16 Character / 2 Line, 16 Character / 2 Line, 16 Character / LCD display LCD display LCD display Power 3 AA batteries 3 AA batteries 3 AA batteries Battery Life 50,000 Cycles 50,000 Cycles 50,000 Cycles @ 70 F (21 C) @ 70 F (21 C) @ 70 F (21 C) Max Pressure 120 psi (8,275 kpa) 300 psi 500 psi Max Pump Depth 250 ft. (76 m) 600 ft. 1000 ft. Operating Temperature -20-150 F (-29-66 C) -20-150 F (-29-66 C) -20-150 F (-29-66 C) Connection to MP30 Drawdown Meter Heavy-duty cable (supplied with MP30)
Sampling Equipment Catalog How It Works Pressing the UP arrow increases pump flow in controlled steps. The DOWN arrow decreases the flow rate in controlled steps. The LEFT/ RIGHT arrows adjusts Cycles Per Minute (CPM) of your pump. The ID Number recalls settings and changes with the UP or DOWN arrows. The CYCLE key Starts and Stops pump cycling. The MODE key changes modes from default MP (MicroPurge) Mode to ID Mode to MN (User Set) Mode. This key also allows battery check. Pressing the PAUSE key stops the flow. A second press allows push button controlled vial filling. Multi-mode digital control The MP10 gives you three easy-to-use operating modes, to cover every sampling protocol and situation. MicroPurge (MP) Mode optimizes control settings to reach the desired pump flow rate; you don t calculate pump cycles, refill or discharge times. ID Mode recalls previously optimized settings for each well, providing consistent performance every time. User Set (MN) Mode - provides manual pump control for extreme depths and other special cases. MicroPurge Mode Quick Guide 1. Opening cover turns power ON. (Close to turn OFF) 2. Select desired Cycles Per Minute (CPM) with the key. 3. Turn throttle to set depth on gauge to 10-20 feet deeper than the pump location in the well. 4. Press CYCLE to START pumping. 5. When water discharge begins, adjust throttle until a slow, steady flowstream is achieved. 6. Press keys to set the desired purge flow rate. 7. To collect samples, continue purge flow, or use key to directly control sample flow and pause. MicroPurge Portable Control & Power Pack Compact Controller with On-Board Gas Supply (U.S. Patent Number 6,508,310) Remote wells and inaccessible sites are no problem with the unique, new MP15 Control & Power Pack. The convenient carrying case combines a compact compressed gas cylinder with the advanced control of MicroPurge Controllers. With this combination, a complete sampling setup can be carried by a single person, to reach wells where trucks or even compressor carts can t go. MicroPurge Control & Power Pack Advantages 1. The MP15 weighs just 27 lbs. with a full cylinder in its padded nylon field case. Backpack carrying leaves hands free for other sampling equipment. 2. Also includes capability for optional drawdown control with link to the MP30 Drawdown Meter. 3. Lightweight, silent drive power: 3.5 hours of purging capacity at 75 foot pump depth! System Specifications P.O. Box 3726 Ann Arbor, MI 48106 USA 800-624-2026 INT. 734-995-2547 F 734-995-1170 info@qedenv.com www.qedenv.com Model No. MP15 Dimensions 25-1/2 in. x 12-1/2 in. x 10 in. (65 x 32 x 25 cm) Weight 27 lbs. (12 kg) Case Material Polyethylene Carry Bag Standard Back Pack Straps Optional Keypad 6 Keys Display 2 line, 16 character LCD display Power 3 AA batteries Battery Life 50,000 cycles @ 70 F (21 C) Max Pressure 120 psi (827.5 kpa) Max Pump Dept 250 ft. (76 m) Operating Temp. -20-150 F (-29-66 C) Cylinder 5 lbs. (2.3 kg) CO2 Cylinder Life > 3 hrs (75 ft. pump depth) MP30 Connection Heavy-duty cable (supplied with MP30) 11
Low-Flow Purging Procedure with MicroPurge basics Equipment MP10 Bladder Pump Controller MP15 Control and Power Pack MP20 Flow Cell MP30 Drawdown Meter P.O. Box 3726 Ann Arbor, MI 48106-3726 USA 1-800-624-2026 Fax (734) 995-1170 info@qedenv.com www.qedenv.com The basics Three easy steps to low-flow purging 1. Set the purge flow rate 2. Control drawdown in the well 3. Stabilize the purge water quality indicator parameters
CONTENTS CONTACT INFORMATION For additional assistance contact QED Service at: Phone: 1-800-624-2026 1-734-995-2547 Fax: 1-734-995-1170 E-mail: service@qedenv.com 24-Hour Service Hot Line: 1-800-272-9559 or visit the website at: www.micropurge.com Contents Introduction Low-Flow Procedure with MicroPurge Basics Equipment 2 Summary Detailed Procedure W ater Level Purge Flow Purge W ater Quality Stabilization Overview on Drawdown, Purge Flow and Stabilization Settings: 7 Drawdown Control Point Selection Flow Rate Selection Purge Stabilization Low-Flow Purging Procedure with Other Equipment 8 Contact Information 2 2 3 3 4 6 7 7 7 8 P.O. Box 3726 Ann Arbor, MI 48106-3726 USA 1-800-624-2026 Fax (734) 995-1170 info@qedenv.com www.qedenv.com 1
INTRODUCTION / SUMMARY DETAILED PROCEDURE MicroPurge basics means you can choose your own system with the control and power to match your site requirements Low-flow sampling with MicroPurge equipment offers important advantages over traditional purging and sampling methods, and can benefit many ground-water monitoring programs. It requires three basic steps: 1. Set the purge flow rate; 2. Control drawdown in the well; 3. Stabilize the purge water quality indicator parameters. MicroPurge basics are a revolution in low-flow sampling control. The complete line of new MicroPurge basics products, combined with proven Well Wizard pumps, will help you through all three steps with equipment that is easier to use, smaller, lighter, more powerful, and lower priced too! Every MicroPurge basics component is complete, ready to use, and engineered for rugged field duty. The whole system is designed to let you choose the control and power options that fit your site needs now, with flexibility to meet future requirements. Microprocessor-based control with water-level feedback and exclusive monitoring devices delivers the most accurate, precise samples you can get, assuring you consistent, repeatable data and eliminating most regulatory hassles. Equipment The following procedure is intended as an overview of typical operations at the well with MicroPurge basics equipment. This procedure assumes that all of the equipment is fully prepared with respect to battery condition, calibration and PurgeScan setup of the flow cell, and charging of any compressed gas cylinders. Full detail is provided in the individual manuals for each product. Summary: 1. Measure static water level with MP30 Drawdown meter. 2. Set MP30 probe at desired drawdown limit. 3. Connect compressed gas source (compressed gas cylinder or compressor) to MP10 or MP15 MicroPurge basics controller, then connect controller to the pump supply fitting on the well cap. 4. Connect pump discharge tube to MP20 Flow Cell inlet tube, turn MP20 power ON, and verify that PurgeScan setup includes desired parameters and time interval. 5. Follow controller instructions to set desired flow rate; if drawdown limit is exceeded, reduce flow rate as needed to stay within limit. 6. Initiate PurgeScan on MP20 Flow Cell and write down data storage location #. 7. Watch for MP20 sound and flashing display indicators of stabilization, then begin sample collection. Detailed Procedure: Low-flow Purging Procedure with MicroPurge basics Water Level 1. Determine static water level with MP30 Drawdown Control Meter power switched "ON" and Drawdown Control mode switched to "OFF" (see Figure 2 below). System Overview Figure 1 MicroPurge Basics System 2 Purge Flow Figure 2 MP30 Keypad 3. Connect the MP30 to the MicroPurge basics controller with the cable provided (See Figure 1 at left). 4. Connect MicroPurge basics controller (MP10 or MP15) to pump air supply fitting on the well cap (See Figure 1 at left) 5. Connect the pump discharge tube to the MP20 Flow Cell inlet tube (See Figure 1 at left) and press the MP20 Power "ON" key. 3
DETAILED PROCEDURE DETAILED PROCEDURE 6. Activate the MP10 controller power by opening the case lid. To activate Controller power on the MP15, toggle on power switch mounted on side of key pad. 7. On basics controller, select desired Cycles Per Minute (CPM) with arrow key (default value is 4 CPM, lower CPM for deeper wells, higher CPM possible with shallow wells) (see Figure 3 below). 12. The MP30 Drawdown Meter will automatically signal the controller to pause pumping if the probe is no longer submerged, and will also activate the buzzer and the "Level Shutoff" (see Figure 5 below) light. 13. If the water level in the well recovers and reaches the probe, the basics controller will resume pump operation and the MP30 "Probe Submerged" light (see Figure 5 below) will activate. 14. If the drawdown level exceeds the selected drawdown limit point too consistently, the purge flow rate can be further decreased with adjustment of the controller through one or more presses of the flow "DOWN" arrow key (see Figure 6 below). If the flow rate is already at or near a minimum desired rate, in some cases it may be also possible to lower the probe to a new, lower drawdown control point to increase the well recovery rate. Consult the site Sampling and Analysis Plan and regulatory guidance before adjusting purging protocols. Figure 3 MP10 Keypad 8. Turn basics controller throttle to set depth on gauge to 10-20 feet deeper than the pump location in the well (see Figure 4 below). Figure 5 MP30 Control Panel Figure 4 MP10 Throttle and Gauge 9. Press the basics controller cycle key to start pumping (see Figure 3 above). 10. When water discharge begins, adjust throttle until a slow, steady flow-stream is achieved. 11. Press basics controller "UP/DOWN" keys (see Figure 3 above) to set the desired purge flow rate. 4 Figure 6 MP10 Keypad 5
DETAILED PROCEDURE Purge Water Quality Stabilization 15. When the final purge rate is achieved, record the ID value and pressure settings from the MP10/MP15 controller, then initiate PurgeScan on the MP20 Flow Cell by pressing the RIGHT arrow key once to highlight "STORE", then pressing "ENTER". This begins a PurgeScan stabilization cycle, starting at 00:00 elapsed time at the bottom (See Figure 7 Below) of the MP20 display, including automatic storage of key data frames. If it is desired to restart PurgeScan, press ESC", then "RIGHT" arrow and "ENTER" again. DRAWDOWN AND STABILIATION SETTINGS Overview on Drawdown, Purge Flow and Stabilization Settings Go to www.micropurge.com or call QED at 1-800-624-2026 FOR MORE DETAILED INFORMATION Drawdown Control Point Selection The amount of drawdown permissible must be determined for each well on site, and may be affected by federal, state and local regulations or guidance applicable to the site. Once this is determined, the Drawdown Control probe can be positioned using several approaches. First, it can be lowered directly to the point of maximum desirable drawdown and kept in place. Secondly, it can be periodically raised from the set point to detect any changes in water level, then lowered again. Finally, it can positioned just part of the distance to the maximum drawdown point, for quicker feedback of the response between purge flow rate and drawdown. For example, if 10 inches of maximum drawdown is desired, the probe could be initially lowered to just 5" or less below the static water level. Then, if purge flow exceeds well recovery, this imbalance will be signaled more quickly than in waiting for the whole 10" to be drawn down, and purge flow can be reduced sooner to achieve equilibrium of purge flow with well recovery. Flow Rate Selection In general, the flow rate goal in low-flow rate sampling is a rate equal to or less than the well's recovery rate while staying within the drawdown limits. Minimizing drawdown reduces the impact of sampling on the aquifer, and helps minimize turbidity and mixing of water from different zones. Actual flow rates typically range from 100ml/min to 1000ml/min. Within this range, if acceptable, higher flow rates allow faster filling of large volume sample containers. In all cases the flow rate should follow applicable regulations and existing sampling plans. Purge Stabilization The most common water quality parameters used to determine purging stabilization are dissolved oxygen (DO), specific conductance, and ph; ORP (redox) and turbidity are less commonly used, and arguments exist against their value for this purpose. The MP20 uses the following ranges as default values for determining stabilization in the PurgeScan mode (these ranges are user adjustable): MP20 Keypad Figure 7 MP20 LCD Display 16. Record the data frame Index value from the lower left corner of the MP20 display; this identifies the initial, "TIME ZERO" data set of each PurgeScan event, used for later review of stored data. 17. Monitor the MP20 display for the beeping and the flashing PurgeScan icon which signal that three successive readings at the selected time interval were within the stabilization range for selected parameters. Purging is complete and sampling can begin. 6 Stabilization Parameter ph DO Conductivity ORP (Redox) 7 Stabilization Range.2 units 0.2 mg/l 0.020 ms/cm 20 millivolts The time interval used to determine stabilization with PurgeScan should take the purge flow rate and purge cell volume into account. In general, the minimum PurgeScan time interval setting should be equal to or greater than the time
DRAWDOWN AND STABILIATION SETTINGS required to replace the internal volume of the flow cell, 175 ml. On this basis, a one-minute or greater interval should be used with purge flow rates of 175 ml/min and higher. A purge flow rate of approximately 90 ml/min would require a time interval of 2 minutes or greater. A 50 ml/min flow rate would require use of a 4 minute interval. A more conservative approach would be to select an interval that allows two or three cell volumes to be purged between readings. PROCEDURE WITH OTHER EQUIPMENT / CONTACT INFORMATION Low-flow Purging Procedure with Other Equipment This procedure assumes use of a conventional water level meter, pump and control systems other than MicroPurge basics, and conventional flow cell instrumentation. 1. Measure static water level. 2. Select maximum drawdown level and lower probe to this level. 3. Adjust purge flow to initial target level, and monitor flow periodically to watch for changes in rate. 4. Begin purge flow, while monitoring continued alarm signals from water level meter to make sure drawdown level is not exceeded. 5. Begin to monitor purge water quality, while recording and reviewing all stablization readings, to observe the point at which they begin to stay within the selected limits for the required time period. Continue to observe the water level meter for excess drawdown. 8 IBC