Pressure measurement Your safe choice for process pressure, differential pressure, level and flow
Pressure measurement for your applications Innovative and economic Today, the areas of application for pressure measurement range from the food and pharmaceutical industries and water and wastewater applications to paper technology, chemical plants and power stations. Pressure sensors guarantee safety and provide crucial information about the process. In level and flow measurement, pressure and differential pressure measuring technology is often used. This makes pressure one of the most important measured variables in process automation, inspiring Endress+Hauser to continuously improve and drive forward the development and production of high-quality pressure measurement. Finely-tuned product program As one of the world s leading providers of process measuring technology, Endress+Hauser stands for safety and applicationoriented solutions in pressure measurement. High-precision pressure sensors with ceramic or metal membranes are available for ever-increasing application demands. Endress+Hauser s wide range of diaphragm seals and accessories offer customized solutions for even the most difficult of measuring tasks. The product family provides you with a unique portfolio of costeffective solutions to meet your needs - all from one supplier. With its extensive portfolio of pressure instrumentation, Endress+Hauser can offer a pressure transmitter that combines state-of-the-art technology with high-grade material for every application and every budget. Ceraphant T Cerabar T Waterpilot Cerabar M Pressure types Gauge/absolute pressure Gauge/absolute pressure Hydrostatic pressure Gauge/absolute pressure Areas of application Process pressure Process pressure Level Process pressure, level Span in psi 1.5 psi - 6000 psi 1.5 psi - 6000 psi 1.5 psi - 300 psi 0.15 psi - 6000 psi Pressure sensor Ceramic up to 600 psi Silicon up to 6000 psi Ceramic up to 600 psi Silicon up to 6000 psi Ceramic Ceramic up to 600 psi Silicon up to 6000 psi Output Process temperature in C in F 1 x PNP switch output 2 x PNP switch outputs PNP switch output with additional 4-20 ma analog output 40 F up to 275 F 40 C up to 135 C 4-20 ma 4-20 ma (level) Pt100 (temperature) 40 F up to 275 F 40 C up to 135 C 4 F up to 158 F 20 C up to 70 C 4-20 ma 4-20 ma HART PROFIBUS PA 40 F up to 300 F 40 up to 150 C 662 F (350 C) with diaphragm seal Accuracy 0.5%, max turndown 4:1 0.5% 0.2% 0.2% max turndown 10:1 (optional 0.1 %) Long-term stability 0.15% / year 0.15% / year 0.1% / year 0.1% / year 0.25% / 3 years Process connection Certificates / approvals CE, ATEX, 3A, SIL 2 to IEC 61508, CULUS, FDA, UL Threaded, Tri-Clamp, Sanitary/Hygienic CE, ATEX, EEx ib, 3A, CSA, FDA, SIL 2 Stainless steel mounting (tension relief) clamp, stainless steel mounting screw FM IS, CE, ATEX, CSA, approvals for drinking water Flanged, threaded, sanitary/hygienic, flushmounted ceramic FM IS/XP, CSA GP/IS, CE, ATEX, EEx ia, EHEDG, 3A, SIL 2 *Tri-Clamp is a registered trademark of Alfa Laval, Inc. 2
Water and wastewater The hydrostatic pressure transmitters Deltapilot S and Waterpilot reliably monitor the level in all areas of drinking water processing as well as wastewater systems and purification. The instruments can be quickly and easily installed and are unaffected by build-up and foam formation. Food and beverage/pharmaceuticals and biotechnology Sanitary and hygienic installations require special process connections and protection in an environment that is cleaned intensively every day. The sensors must continue to work without drift or measured errors even after SIP and CIP processes. Here too, Endress+Hauser offers powerful solutions Cerabar M for process pressure and Deltapilot S for level measurement. Chemicals/petrochemicals/energy/pulp and paper Abrasive and corrosive media make great demands on the materials and the performance of the transmitters. Here, ceramic sensors provide the solution to measuring tasks where conventional instruments fail. Cerabar S and Deltabar S were developed specifically to meet these requirements, and to dramatically reduce cost-of-ownership while addressing personnel and plant safety concerns. Deltapilot S Cerabar S Deltabar S Hydrostatic pressure Gauge/absolute pressure Differential pressure Level Process pressure, level Differential pressure, level, flow 0.15 psi - 150 psi 4 in H 2 0 -- 150 psi CONTITE (resistant to condensation) monosilicon sensor 4-20 ma HART PROFIBUS PA Foundation Fieldbus 0.075 psi - 10152 psi 2 in H 2 0 -- 10500 psi Ceramic up to 600 psi Silicon up to 10500 psi 4-20 ma HART PROFIBUS PA Foundation Fieldbus 0.004 psi - 600 psi 1 in H 2 0 -- 600 psid Ceramic: 45 psi Silicon: 600 psi Static pressure up to 6000 psi optional 4-20 ma HART PROFIBUS PA Foundation Fieldbus 14 F up to 212 F (275 F/30 min.) 10 C up to 100 C 0.2% max turndown 10:1 (optional 0.1 %) 40 F up to 356 F 40 C up to 180 C up to 662 F (350 C) with diaphragm seal 0.075%, max turndown 100:1 0.05% optional 40 F up to 250 F 40 C up to 120 C up to 662 F (350 C) with diaphragm seal 0.075%, max turndown 100:1 0.05% optional 0.1% / 6 months 0.05% of URL / year 0.05% of URL/year 0.18% of URL/year Flanged, threaded, sanitary/hygienic, flush-mounted ceramic Flanged, threaded, hygienic, flush-mounted ceramic Capillary, extended diaphragm seal, completely welded, threaded, sanitary/hygienic, flush-mounted ceramic FM IS, CSA IS, CE, ATEX, EEx i, 3A, EHEDG FM IS/XP, CSA IS/XP, CE, ATEX, EEx ia/eex d, SIL 2, 3A FM IS/XP, CSA IS/XP, CE, ATEX, EEx ia/eex d, SIL 2, 3A 3
Sensor technology from Endress+Hauser Whether you are measuring sludge, gas or steam, the heart of a pressure transmitter is the sensor itself. From the initial development stage to the production level, sensors have to meet demanding application requirements. But more than just a physical knowledge and understanding are required to be able to develop and produce the most important link to the process. Endress+Hauser has been continuously developing and manufacturing a wide range of pressure measurement and sensor technology for over 20 years. In doing so, we are always in touch with our customers so that we can understand and implement their specific needs. This has resulted in Endress+Hauser s development of capacitive and piezo-resistive pressure sensors with metal and ceramic membranes, each presenting the optimum solution - even in demanding applications. Many of these solutions are unique to the market and demonstrate that we are on the right track with our focus on constant improvement. Silicon sensors Silicon sensors with metal membranes are available for gauge, absolute and differential pressure measurement. As a highperformance solution for high pressure applications up to 10,500 psi, these sensors meet the highest requirements and work reliably across a large temperature range. Highest overload resistance up to 15,000 psi Extremely accurate, up to 0.05% Optimized to reduce temperature effects and static pressure effects Materials: stainless steel, Hastelloy C, Monel, Tantalum or Rhodium/gold-plated CONTITE The CONTITE sensor has been specifically developed for hydrostatic level measurement. With its protection for the sensor and cell electronics, the CONTITE sensor offers a unique solution to combat problems with moisture ingress and condensation formation in sanitary/hygienic processes. The measuring element is protected and hermetically sealed between the process membrane and measuring membrane, making 100% resistance to condensate possible. The process membrane is made of Hastelloy C4 and designed to be resistant to build-up. Ceraphire, the unique ceramic sensor Aluminum oxide ceramic is one of the hardest materials in the world and ensures the best material compatibility with the process media. Endress+Hauser capacitive ceramic sensors have membranes up to 30 times thicker than conventional metal diaphragms. Even the smallest deflection results in measuring signals with the highest accuracy. The properties of the ultra-pure ceramic (99.9%) guarantee high resistance to corrosion, low temperature hysteresis and superior overload resistance. Corrosion and abrasion resistance to chemicals, acids and alkaline media Dry sensor without fill fluid especially suited for demanding vacuum applications 4
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Ceraphant T Quick and flexible process connection due to modular connections Function check and on-board status check with LEDs and digital display Operation and visualization via PC and ReadWin 2000 Easily cleanable stainless steel housing (316L) and lasered nameplate Functional safety up to SIL 2 ATEX SIL DESINA 6
Innovation, pure and simple Our 20 years of knowledge and experience in pressure measurement have resulted in the development of the new Ceraphant T, the latest in the long line of innovative Endress+Hauser pressure products. Ceraphant T provides safe measurement and monitoring of absolute and gauge pressure in gases, steam, and liquids. Thanks to its modular adapter system, the pressure switch can be integrated quickly and easily into every process, and is easily cleanable with stainless steel housing (316L) and lasered nameplate. The Ceraphant T is equipped with an illuminated display as standard. The measured values are displayed with the engineering unit. The rotatable housing can be positioned in accordance with your requirements, regardless of how the Ceraphant T is installed. Sure and simple guidance through the setup You are guided directly to the essential menu items either via these push buttons or via a PC (configuration software, ReadWin 2000). The following versions are available for the various requirements: Electronic versions One PNP switch output Two PNP switch outputs PNP switch output with additional 4-20mA analog output Process connection versions Threaded connections Sanitary/hygienic connections 7
Cerabar T Simple to install, no calibration necessary Fixed measuring ranges for gauge pressure and absolute pressure Ceramic and stainless steel (silicon) sensors Flush-mounted connections and materials with conformity with FDA requirements Designed for CIP and SIP cleaning processes (PMP 135) SIL ATEX 8
Simple, practical, reliable Cerabar T Cerabar T is the ideal solution for measurement tasks requiring a compact pressure transducer with a fixed measuring range. Each instrument can be quickly integrated in the process using either threaded or flush-mounted process connections. For absolute and gauge pressure measurement, the T program offers the rugged ceramic sensor with a measuring range of up to 600 psi or the metal sensor up to 6000 psi. Both versions guarantee safe and accurate measurement in gases, steam and liquids. PMP131 Metal sensors reliable and compact PMP131 with a metal sensor is the perfect choice for high-pressure applications, i. e. in hydraulic systems. The compact design supports installation in the smallest of spaces in the shortest of timeframes. Up to 4x overload resistance PMC131 Ceramic sensors safe and sound The PMC131 with a ceramic sensor offers stability and reliability. The sensor does not use a fill fluid, so it is an ideal choice for vacuum applications. Corrosion-proof and abrasion-proof Up to 40x overload resistance Excellent linearity down to the smallest measuring range PMP135 When keeping it clean counts... Applications in sanitary/hygienic processes make major demands on materials and design. The PMP135 sanitary line combines the compact design with flush-mounted process connection and materials in conformity with FDA requirements. 9
Cerabar M Flexible device platform with a wide range of versions Stainless steel or aluminum housing Simple to setup and maintain Sanitary/hygienic connections and materials in conformity with FDA requirements Suitable for CIP and SIP processes Turndown 10:1 SIL ATEX 10
Intelligent process pressure measurement The demands made on pressure instruments are increasing more and more: with the Cerabar M pressure transmitter, Endress+Hauser offers a product that is suitable for many applications in a wide range of industries. Cerabar M faces up to every challenge, whether you want to measure gauge or absolute pressure in liquid, steam or gas. The modular design from the process connection to the digital electronics allows for maximum flexibility. Designed to offer high performance at a value price, the Cerabar M is the right solution for sanitary/hygienic applications. The stainless steel housing of Cerabar M is renowned in particular for its chemical stability and hygienic properties. An aluminum housing version is available for more aggressive environments. The compact and light device is available with ingress protection up to IP 68/NEMA 6P. The Cerabar M can be fitted with all common process connections, i.e. small, flush-mounted process connections for use in applications in the food and pharmaceutical industries. The rugged Ceraphire ceramic sensor withstands high-temperature caustic CIP/SIP processes, and provides excellent long-term stability and years of service. Electronic inserts Cerabar M offers the following electronic versions: Analog electronics (output 4-20mA), as an inexpensive version, suitable for fast-changing processes due to the fast response times. Commissioning takes place via DIP switches and potentiometers for the zero point and span. SMART electronics (output 4-20mA with additional HART protocol) for comprehensive remote configuration and diagnostic functions. PROFIBUS PA electronics for complete integration into digital industrial bus systems. PROFIBUS Profile 3.0 allows control via actuators, transmitters and probes in a plant. A handheld terminal using the HART standard or operating software from Endress+Hauser makes remote configuration possible. In addition, the Cerabar M is compatible with the AMS Suite of software for asset management. 11
Deltapilot S / Waterpilot Deltapilot S CONTITE sensor, waterproof, climateproof with superior long-term stability Active temperature compensation Available in compact, rod or cable versions Optional separate mounting of housing and electronic especially for washdown zones Waterpilot Robust housing with the smallest of probe diameters (0.87 inches) Suitable for freshwater or wastewater applications High accuracy Integrated temperature sensor Materials in conformity with drinking water directives (NSF Std 61) Extensive array of measuring point accessories NSF ATEX KTW 12
Hydrostatic pressure sensors meet demanding application requirements Deltapilot S The Deltapilot S is used for measuring hydrostatic level of liquids in the most demanding conditions in both sanitary as well as water/wastewater treatment applications. Smart electronic inserts mounted either in the compact housing or in a remote housing away from the measuring point ensure reliable operation even if the sensor is flooded or undergo frequent high-pressure washdowns at the measuring point. The CONTITE sensor module is specifically designed for hydrostatic level measurement, and the hermetically-sealed sensor prevents condensation or moisture entry. Active temperature compensation ensures quick and accurate recovery after CIP/SIP processes. The transmitter provides information such as level, volume and mass with accuracy up to 0.1% of the set span. With a stainless steel housing and sanitary/hygienic connections for use in food or pharmaceutical industries, as well as a rugged aluminum housing and rod/cable extensions for top-down mounting in water/wastewater treatment plants, Deltapilot S offers a reliable solution for a wide range of applications. Waterpilot Specifically designed for level measurement in deep wells or in lift stations, the Waterpilot is a rugged submersible level transmitter. Certified for drinking water applications, the durable ceramic sensor far exceeds the capability of standard metalmembrane submersible sensors. With a small diameter (0.87 inch) and the optional integrated temperature measurement, the Waterpilot offers unparalleled performance and reliability. Intelligent application expertise also means using the right accessories. Endress+Hauser application know-how manifests in our offering of an extensive range of accessories enabling flexible mounting and process connections for a vast array of sanitary and water/wastewater applications within the same family of products. 13
.Cerabar S / Deltabar S Fast commissioning via the new Quick Setup menu Unique safety concept for your process applications Functional safety up to SIL 2 Reliable data management with the HistoROM/M-DAT High-temperature version up to 355 F/180 C without diaphragm seal Ceraphire ceramic sensor with 99.9% purity corrosion-proof, abrasionproof, cleanable Housing can be rotated 380 for an optimum view of the display SIL Quality made by Endress+Hauser ISO 9001 PED ATEX 14
Safety evolved to a higher standard With its comprehensive safety package and the intelligent operating and device concept, the evolution of Cerabar S/Deltabar S from Endress+Hauser offers unique technological innovation in high-end pressure measurement. The multitude of improvements guarantees the user the highest degree of functionality, information and process safety. For example, the integrated HistoROM/ M-DAT data module makes it possible to record, save and readout important process and device parameters. Analysis, simulation and service parameter querying can be carried out at any time at the device or with the Time of Flight software (ToF Tool) using the diagnostic functions of Cerabar S/Deltabar S. Unique operating concept The new 3-key operation allows for simple and reliable commissioning. All settings and transmitter information are accessible without any external device. With the Quick Setup menu, the time and effort required to configure the device is reduced to a minimum so that the user commissions the transmitter quickly and reliably. Due to the HistoROM/M-DAT memory key, the device configuration can be reliably duplicated onto other measuring devices, making replacement rapid and trouble-free, and enabling rapid commissioning of multiple measuring points. High temperatures under control The high-temperature version of Cerabar S with the metal membrane allows quick and direct installation at the process connection without the need for an additional diaphragm seal up to 355 F/180 C! As a result, small measuring ranges can be detected with considerably smaller process connections. In addition, the process temperature limits for the ceramic models are now extended to 300 F/150 C continuous temperature. This innovation results in shorter installation times, lower costs and additional safety due to improved performance. Endress+Hauser innovation affords you a unique solution to the problem of hightemperature applications, while avoiding the well-known issues with diaphragm seal systems. 15
We deliver excellence Consistent high-quality performance can only be achieved where enthusiastic and committed people share their ideas, talents, energy and expertise. For our customers, Endress+Hauser instruments should not only be distinguished due to technological innovation but also through the presence of people who stand behind this progress and quality, whether in service, sales, development or in production. 16
Calibration Measuring correctly is the solid foundation for any manufacturer of measuring instrumentation. Those wanting to produce to ISO 9000 standards must be able to rely on dependable calibration equipment for all measuring devices. Endress+Hauser s in-house calibration lab is celebrating its 10th anniversary this year. The Calibration Laboratory is responsible for managing the company s test equipment and looks after 7,000 measuring units in use in production, development and service. Devices are calibrated for Endress+Hauser s own use, for clients and for third-party customers. This guarantees that measurements on products can be safely traced back to national calibration standards. The Endress+Hauser calibration laboratory is accredited as a DKD (German Calibration Service) lab (DKD-K 13001) for the measured variables of vacuum and pressure. The lab is accredited for pressure ranges from 1.45 x 10-5 psi absolute pressure to 7500 psi and from -15 psi pressure to 7500 psi. The smallest uncertainty of measurement is 0.004%. In addition, the calibration systems in use in our U.S. manufacturing and calibration facility conform to the guidelines set in place by Mil-Std. 45662a, ISA 0991, ISO 10012-1, and ANSI/NCSL Z540-1. Test Center The Endress+Hauser Test Center (internationally accredited test center: DATECH, FM, CSA) has three laboratories for device safety, application technology and electromagnetic compatibility. The various test units make it possible to ensure and improve the reliability and quality of Endress+Hauser devices under realistic test conditions. In addition, the devices for new applications can be tested in parallel with development. In the various durability tests, devices under test are exposed to extreme conditions simulating real applications. These include dust tests (explosion protection), abrasion and friction tests, climate tests (heat and cold), mechanical load tests and water spray leak tests. In addition to a fully automated tank test plant with a capacity of 1600 gallons, used to simulate the most difficult applications, the Endress+Hauser Test Center also has an accredited EMC (RFI) laboratory. Apart from carrying out tests on Endress+Hauser devices in parallel with development, the Test Center also trains service Endress+Hauser staff and even customers. Customer-specific application problems are analyzed, tests to simulate new applications are run and device approvals are carried out. 17
People for Process Automation Level Pressure Flow Temperature Liquid Analysis Close to you Driven by the knowledge that powers a global company. Endress+Hauser is a global supplier of process automation solutions. The power of this global company is intensified by its local support to you. This support starts with excellent manufacturing facilities located within the US. ISO 9001 certified manufacturing facilities and ISO/IEC 17025 certified calibration capability assure Endress+Hauser delivers highly reliable measuring instruments to customers throughout North and South America. A network of skilled sales and service personnel are located throughout the US and Canada, ready to provide the support required. Regional sales and service locations assure there is someone available, in your time zone, to support you. Level and pressure instruments may be subject to extreme conditions once installed, each step in their manufacture has to be precise. Registration Components Service Shop online for low-cost instruments, devices and components at: www.us.endress.com/e-direct US calibration capability is accredited according to ISO/IEC 17025, NIST traceable 18
Service from Endress+Hauser Endress+Hauser s Service Department is dedicated to keeping your plant working efficiently seven days-aweek, 24 hours-a-day. Technician s are located throughout the country to provide various levels of support for you and your instruments. Start-up service Delays and production losses can far exceed the costs of planned start-up. A high percentage of instrument problems can be traced to start-up by unqualified personnel. These can be prevented by scheduling a trained Endress+Hauser service technician to be on-site during start-up. Basic factory warranty is extended from 1 to 3 years when start-up is purchased on your instrumentation order. Ask for start-up to be quoted with your new instruments. www.us.endress.com/start-up The School of Instrument Maintenance Technology is changing rapidly. Are you and your staff keeping up with the changes? We can help with schools designed to teach fundamental, theoretical, and practical knowledge about instrumentation and application technology, with an emphasis on service and maintenance of the instrumentation. Training, combined with hands-on experience, is a powerful combination that will help you better manage your life cycle costs. To contact us for training schedules or to obtain a quote for on-site sessions, call 800-642-8737 or visit us online. www.us.endress.com/training Preventative Maintenance Agreements Planned maintenance lowers costs To ensure optimum performance and help extend the life of your instruments, our skilled service engineers perform periodic checks (including any necessary adjustments), and issue a report confirming the instrument s performance. Additionally, we provide specific recommendations for maintenance of the equipment under the agreement. www.us.endress.com/agreements Long-term maintenance offers more savings The Endress+Hauser Instrument Management Solutions (IMS) service provides a long-term plan to a more reliable operating plant, cost-effective maintenance, and gives a basis for complete life cycle management of your instrumentation. www.us.endress.com/ims 19
Endress+Hauser s product portfolio Level Capacitance (RF) Mechanical Vibration Ultrasonic Radar Guided radar (TDR) Hydrostatic Pressure Gauge/absolute Differential pressure Hydrostatic Flow Electromagnetic Vortex shedding Coriolis mass flow Ultrasonic Temperature Temperature transmitters RTDs/thermocouples Liquid Analysis Conductivity ph/orp Chlorine Dissolved oxygen Turbidity Chemical analyzers Nitrate/organic sensors Sludge level Recorders Paperless recorders Visual data managers Safety data managers Components Displays Active barriers Process transmitters Power supplies Service Total support for you and your instruments www.us.endress.com/e-direct Shop on-line for low-cost instruments, devices and components USA Canada Mexico 09.04/SC USA Endress+Hauser, Inc. 2350 Endress Place Greenwood, IN 46143 Tel. 317-535-7138 Sales 888-ENDRESS Service 800-642-8737 Fax 317-535-8498 inquiry@us.endress.com www.us.endress.com Endress+Hauser Canada Ltd. 1440 Graham s Lane Unit 1, Burlington ON, L7S 1W3 Tel. 905-681-9292 800-668-3199 Fax 905-681-9444 www.ca.endress.com Endress+Hauser Paseo del Pedregal No. 610 Col. Jardines del Pedregal 01900, Mexico D.F. MEXICO Tel. 525-568-2405 Fax 525-568-7459 FA 001P/24/ae/09.04 AE/INDD CS