Owner s Manual Tourmaster CONTENTS Warranty.................................................................................2 Precautions.............................................................................2 Safety...................................................................................2 Load Back Rails.........................................................................3 To Store Risers on the............................................................3 Load Risers onto the Cart..................................................................6 Load Fourth Steps onto the Cart.............................................................10 Replacement Parts List......................................................................11 Note: Please take a few minutes to read this manual and to familiarize yourself with the Tourmaster unique operating features. If you should need additional information on your new Tourmaster, just write or phone. Wenger Corporation 2003 Printed in USA 03/03 Part #024F990-01 Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448 Questions? Call...USA: (800) 733-0393 International (call collect): (507) 455-4100 www.wengercorp.com
SAFETY Throughout this manual you will find CAUTIONS and WARNINGS which are defined as follows. WARNING means that failure to follow the instruction may result in serious injury or death. CAUTION means that failure to follow the instruction may result in serious injury or damage to the pit filler. PRECAUTIONS Make sure that anyone using the is familiar with this manual. Two people are always required to move a loaded. Always use two people to load Risers onto the. Always load Risers first onto the bottom or the. Never laod anything on the Swing Arms unless Risers have been loaded first. A dangerous pinch point develops when the Swing Arm closes. Never load anything on the top swing arms unless risers have been loaded first. Two people are always required to move the loaded Cart. Always use two people to load risers Always start loading Risers at the bottom of the.! WARNING A Dangerous Pinch Point develops when the Swing Arm closes. WARRANTY The Tourmaster is guaranteed free of defects in materials and workmanship for three full years. Our guarantee assures you of either a full refund or repair or replacement of the defective materials or workmanship without charge, at the discretion of our Customer Service Department. Just call a Customer Service Representative at 1-800-887-7145 and state the reason you are dissatisfied. If a product return is necessary, your representative will issue a return authorization. This is your sole remedy for breach of this warranty. Should you have a question or problem with any Wenger product, don t hesitate to call, even if the product is past warranty. It s important to us that all our customers be satisfied. This is the sole warranty made by Wenger. Wenger disclaims all other warranties, including the warranties of merchantability and fitness for a particular purpose, as well as all liability for incidental, consequential, special, and indirect damage. Wenger liability for direct damages shall be limited to the amount you paid for the product involved. Wenger reserves the right to make product changes without obligation to incorporate such changes into products previously sold. Some states do not allow the exclusion or limitation of damages or warranties, so the above may not apply to you. This warranty gives you specific legal rights. You may also have other rights which vary from state to state. 2
TO STORE RISERS ON THE STORAGE CART LOAD BACK RAILS Load up to four Back Rails onto a as follows. 1. Lift a Back Rail with the Positioning Wheels on the legs pointing upward and the legs next to the Cart (Horizontal Rail is away from the Cart). 2. Place the Back Rail onto the Back Rail Supports with each Back Rail Leg facing toward the Back Rail Support Posts as shown below. Back Rail Leg Positioning Wheel Back Rail Leg Back Rail Back Rail Support Back Rail Support Post with one Back Rail Loaded Back Rail Support Post Back Rail Leg Back Rail Support Horizontal Rail Place the Back Rail Legs outside of the Back Rail Support Post 3
LOAD BACK RAILS CONTINUED 3. To load the second Back Rail, lift it with the Positioning Wheels on the legs pointing upward and the Back Rail Legs facing away from the Cart. 4. Place the Back Rail onto the Back Rail Supports with the Back Rail Horizontal Rails touching as shown below. Note: Each pair of Back Rails can be loaded onto the Cart with either the Horizontal Rail touching or the Back Rail Legs nested together. Back Rail Legs Positioning Wheels First Back Rail Second Back Rail Note that the Back Rail Legs are on opposite sides of the Back Rail Horizontal Members and the Horizontal Rails are touching. Horizontal Rails Back Rail Support Post Back Rail Support First Back Rail Leg Second Back Rail Leg 4
LOAD BACK RAILS CONTINUED 5. Place the third and fourth Back Rails onto the Cart with the Horizontal Rails touching as shown below. Horizontal Rails Fourth Back Rail Third Back Rail Second Back Rail Third Back Rail Cart loaded with tour Back Rails Vertical Legs Horizontal Rails Horizontal Rails are touching and the Vertical Legs of the Second and Third Back Rails nest together. 5
LOAD RISERS ONTO THE CART Load up to four Risers onto the as follows. 1. Begin opening the Swing Arms by pushing upward on the under side of the Swing Arm Horizontal Bar as close to the Swing Arm Post as possible. Always start with the highest Arm and swing the Arm away from the Cart. Loaded Back Rails are not shown for clarity. Swing Arm Swing Arm Pivot Post Lift the Swing Arm here to free the keeper on the end of the Arm to allow swinging. Swing Arm Post Swing Arm Horizontal Bar Keeper 2. Continue opening all of the Swing Arms Cart Support Frame 6
LOAD RISERS ONTO THE CART CONTINUED 3. With two people working together, place the first Riser onto the Cart. The Positioning Wheels will hang over the right end of the Cart Support Frame. Note: The 13-inch Swing Arm must be on the right side of the Cart. If the 13-inch Swing Arm is not on the right side of the Cart, it is assembled incorrectly. Call Customer Service for assistance in the correct assembly. Always use two people to load risers Back Rails are not shown for clarity Always start loading Risers at the bottom of the. Folded Riser Riser is placed with Positioning Wheels hanging over the right end of the Support Frame Riser Positioning Wheels 4. Close the two lower Swing Arms. It will be necessary to lift all of the Arms high enough for the two lower Arms to clear the Riser. Note: When the Swing Arm Keeper is inserted into the Holding Socket, a dangerous pinch point develops. Serious injury is possible if this precaution is not observed.! WARNING A Dangerous Pinch Point develops when the Swing Arm closes. Folded Riser Swing Arms shown in the closed position. Positioning Wheels must hang outside of the Cart. 7
LOAD RISERS ONTO THE CART CONTINUED 5. With two people working together, place the second Riser onto the Cart with the positioning Wheels on the left end, opposite from the first Riser Positioning Wheels. Make sure that the Positioning Wheels hang outside of the Swing Arm. Second Folded Riser Riser Positioning Wheels 6. Close the two Swing Arms above the Riser. It will be necessary to lift all of the Arms high enough for the two Arms to clear the Riser. Note: When the Swing Arm closes, a dangerous pinch point develops. Serious injury is possible if this precaution is not observed.! WARNING Second set of Swing Arms shown in the closed position. A Dangerous Pinch Point develops when the Swing Arm closes. Second Riser Swing Arm Closed Swing Arm Closed First Riser 8
LOAD RISERS ONTO THE CART CONTINUED 7. With two people working together, place the third and fourth Risers onto the Cart (as in steps 2 to 6 above) with the Positioning Wheels alternating as shown below. Make sure that the Positioning Wheels hang outside of the Swing Arm. Note: If the is to be transported by a vehicle, always fasten each Riser to both Swing Arms (or Frame for the lowest Riser) with rubber or polyurethane tie down cords or light duty cinch straps. Two people are always required to move the loaded Cart. Riser Positioning Wheels Third Riser Fourth Riser Riser Positioning Wheels! WARNING A Dangerous Pinch Point develops when the Swing Arm closes. 9
LOAD FOURTH STEPS ONTO THE CART 1. Place the first 4th-Step onto the top set of Swing Arms with the carpet side down and the Positioning Wheels facing outward (away from the Swing Arm Post). 2. Place the second 4th-Step with the carpet side up with the positioning wheels facing outward. 3. Place the third step carpet side down with the positioning wheels facing outward. 4. Place the fourth step carpet side up with positioning wheels facing outward. Cross Bar Swing Arm Post 4th-Steps, Folded, Carpet Side Down Load the 4th-Steps alternating Carpet Side Down and then Carpet Side Up. Positioning Wheels face away from the Cross Bar and Swing Arm Posts Back Rails and Folded Risers are not shown for clarity. 4th-Steps, Folded, Carpet Side Up Positioning Wheels Never load anything on the top swing arms unless risers have been properly loaded first. Two people are always required to move the loaded Cart. 2. Fasten the Cinch Straps around the stacked 4th-Steps. Cinch Strap Back Rails and Folded Risers are not shown for clarity. Cross Bar 4th-Steps 10
REPLACEMENT PARTS LIST Item Qty Description 1 12 Hex Head Cap Screw, 3/8-16x2-1/2" 2 16 Hex Head Cap Screw, 3/8-16x1" 3 28 Hex Head Lock Nut, 3/8-16 4 1 Cross Bar 5 2 Swing Arm Post 6 4 Swing Arm, 13-inch 7 4 Swing Arm, 10-inch 8 1 Frame 9 4 Caster 10 2 Back Rail Support Post 11 2 Safety Strap (not shown) 11