M681IDS0003 Petrofac Client Doc.. 100813361JIDTS500 Page of 8 Rev. ALL TABLE OF CONTENTS DESCRIPTION PAGE 1. COVER PAGE 1. TABLE OF CONTENTS 3. 61FCV8006 3 4. 61FCV800 4 5. 61FCV8008 5 6. 61FCV801 6. GENERAL NOTES,8
M681IDS0003 Petrofac Client Doc.. 100813361JIDTS500 Page 3 of 8 Rev. Outlet Pressure Density Vap. Density Liq. Mol. WT 1 Vapour Pressure 15 of Solids 1 Travel 18 Allovable SPL Predicted SPL P&ID Number Service Line. Pipe Line Schedule In Pipe Line Schedule Out Piping Class 9 kg/m3 kg/m3 105 105 105 0 100813361PRPID5001 (SHT 1 OF ) 64 1 Coarse Filter to Fine Filter B/C 65 Type Pneumatic Diaphragm 8"WS510XX1GR0 66 Size Effective Area mm² 3 8" 5.5 mm W.T. 6 Diaphragm Material 4 8" 5.5 mm W.T. 68 On/Off / 5 150# FF 69 Spring Action Open/Close 6 VALVE BODY / BONNET 0 Set Pressure, AFR 5.5 Type of Body 1 Available Air Supply Pressure 8 Body Size Design Max Min 9.5 5.5 Max. Press. Max. Temp. 3 Bench Range 30 Body Material AlBrz 4 Act Orientation 31 Bonnet Material AlBrz 5 Handwheel 3 Liner Material / ID 6 Air Failure Valve Set At 33 End Connection Rating In ANSI 300# FF Manufacturer Fisher, CCI, or equal 34 End Connection Rating Out ANSI 300# FF 8. 9 36 Flow Direction Flow Tend to Open 80 61 FY8006 3 Type Of Bonnet Bolted 38 Lube Isolation Valve 8 Input Signal/Voltage 40 ma / 4VDC 83 Cable Entry Size Qty Size M0 40 Packing Type Mfr. Standard 84 Smart Protocol for Diagnostics 41 Manufacturer 85 Output Signal 4. 86 Gauges Bypass 8 Cam Characteristic Linear 44 Type Anti Cavitation 88 Enclosure Material 45 Size Rated Travel 89 Housing Protection 46 Characteristic Equal Percentage 90 Manufacturer 4 / Unbalanced 48 Rated AlBrz 50 Seat Material AlBrz 94 Manufacturer & 51 Cage/Guide Material AlBrz 95 Contacts/Rating 5 Stem Material AlBrz 96 Actuation Points 9 Enclosure 98 Tag, Open Close 56 Enclosure Protection IP 66 100 Manufacturer 5 101 Filter Pressure Gauge, SS316 59 TESTS 103 Design Pressure 60 Hydro Test/ Pressure 104 Pneumatic Connection Size 61 ANSI / FCI Leakage Class 105 Regulator Set Pressure (Adjustable) NOTES: 1. Studbolts and nuts shall be ASTM A193B FCC and ASTM A194H FCC. 40 rmal Flow 0. 138 0. 0.35 61FCV8006 3.03.01 ISSUED FOR REVIEW REV. DESCRIPTION NS PREPARED BY CHECKED BY
M681IDS0003 Petrofac Client Doc.. 100813361JIDTS500 Page 4 of 8 Rev. Outlet Pressure 9 Density Vap. Density Liq. Mol. WT kg/m3 kg/m3 16 6.35 105 rmal Flow 65 105 315 105 1 Vapour Pressure 15 of Solids 1 Travel 18 Allovable Predicted SPL 0 P&ID Number 100813361PRPID5001 (SHT OF ) 64 1 Service Fine Filter A to Fine Filter B 65 Type Pneumatic Diaphragm Line. 8"WS610XX1GR0 66 Size Effective Area mm² 3 Pipe Line Schedule In 8" 5.5 mm W.T. 6 Diaphragm Material 4 Pipe Line Schedule Out 8" 5.5 mm W.T. 68 On/Off / 5 Piping Class 150# FF 69 Spring Action Open/Close 6 VALVE BODY / BONNET 0 Set Pressure, AFR 5.5 Type of Body 1 Available Air Supply Pressure 8 Body Size Design Max Min 9.5 5.5 Max. Press. Max. Temp. 3 Bench Range 30 Body Material AlBrz 4 Act Orientation 31 Bonnet Material AlBrz 5 Handwheel 3 Liner Material / ID 6 Air Failure Valve Set At 33 End Connection Rating In ANSI 300# FF Manufacturer CCI, or equal 34 End Connection Rating Out ANSI 300# FF 8. 9 36 Flow Direction Flow Tend to Open 80 61 FY800 3 Type Of Bonnet Bolted 38 Lube Isolation Valve 8 Input Signal/Voltage 40 ma / 4VDC 83 Cable Entry Size Qty Size M0 40 Packing Type Mfr. Standard 84 Smart Protocol for Diagnostics 41 Manufacturer 85 Output Signal 4. 86 Gauges Bypass 8 Cam Characteristic Linear 44 Type Anti Cavitation 88 Enclosure Material 45 Size Rated Travel 89 Housing Protection 46 Characteristic Equal Percentage 90 Manufacturer 4 / Unbalanced 48 Rated AlBrz 50 Seat Material AlBrz 94 Manufacturer & 51 Cage/Guide Material AlBrz 95 Contacts/Rating 5 Stem Material AlBrz 96 Actuation Points 9 Enclosure 98 Tag, Open Close 56 Enclosure Protection IP 66 100 Manufacturer 5 101 Filter Pressure Gauge, SS316 59 TESTS 103 Design Pressure 60 Hydro Test/ Pressure 104 Pneumatic Connection Size 61 ANSI / FCI Leakage Class 105 Regulator Set Pressure (Adjustable) NOTES: 1. Studbolts and nuts shall be ASTM A193B FCC and ASTM A194H FCC. 61FCV800 3.03.01 ISSUED FOR REVIEW NS PREPARED BY CHECKED BY REV. DESCRIPTION
M681IDS0003 Petrofac Client Doc.. 100813361JIDTS500 Page 5 of 8 Rev. Outlet Pressure 9 Density Vap. Density Liq. Mol. WT kg/m3 kg/m3 16 6.35 105 rmal Flow 65 105 315 105 1 Vapour Pressure 15 of Solids 1 Travel 18 Allovable Predicted SPL 0 P&ID Number 100813361PRPID5001 (SHT OF ) 64 1 Service Fine Filter A to Fine Filter C 65 Type Pneumatic Diaphragm Line. 8"WS610XX1GR0 66 Size Effective Area mm² 3 Pipe Line Schedule In 8" 5.5 mm W.T. 6 Diaphragm Material 4 Pipe Line Schedule Out 8" 5.5 mm W.T. 68 On/Off / 5 Piping Class 150# FF 69 Spring Action Open/Close 6 VALVE BODY / BONNET 0 Set Pressure, AFR 5.5 Type of Body 1 Available Air Supply Pressure 8 Body Size Design Max Min 9.5 5.5 Max. Press. Max. Temp. 3 Bench Range 30 Body Material AlBrz 4 Act Orientation 31 Bonnet Material AlBrz 5 Handwheel 3 Liner Material / ID 6 Air Failure Valve Set At 33 End Connection Rating In ANSI 300# FF Manufacturer Fisher, CCI, or equal 34 End Connection Rating Out ANSI 300# FF 8. 9 36 Flow Direction Flow Tend to Open 80 61 FY8008 3 Type Of Bonnet Bolted 38 Lube Isolation Valve 8 Input Signal/Voltage 40 ma / 4VDC 83 Cable Entry Size Qty Size M0 40 Packing Type Mfr. Standard 84 Smart Protocol for Diagnostics 41 Manufacturer 85 Output Signal 4. 86 Gauges Bypass 8 Cam Characteristic Linear 44 Type Anti Cavitation 88 Enclosure Material 45 Size Rated Travel 89 Housing Protection 46 Characteristic Equal Percentage 90 Manufacturer 4 / Unbalanced 48 Rated AlBrz 50 Seat Material AlBrz 94 Manufacturer & 51 Cage/Guide Material AlBrz 95 Contacts/Rating 5 Stem Material AlBrz 96 Actuation Points 9 Enclosure 98 Tag, Open Close 56 Enclosure Protection IP 66 100 Manufacturer 5 101 Filter Pressure Gauge, SS316 59 TESTS 103 Design Pressure 60 Hydro Test/ Pressure 104 Pneumatic Connection Size 61 ANSI / FCI Leakage Class 105 Regulator Set Pressure (Adjustable) NOTES: 1. Studbolts and nuts shall be ASTM A193B FCC and ASTM A194H FCC. 61FCV8008 3.03.01 ISSUED FOR REVIEW NS PREPARED BY CHECKED BY REV. DESCRIPTION
M681IDS0003 Petrofac Client Doc.. 100813361JIDTS500 Page 6 of 8 Rev. Outlet Pressure 9 Density Vap. Density Liq. Mol. WT kg/m3 kg/m3 16 6.35 105 rmal Flow 65 105 315 105 1 Vapour Pressure 15 of Solids 1 Travel 18 Allovable Predicted SPL 0 P&ID Number 100813361PRPID5001 (SHT 1 OF ) 64 1 Service Coarse Filter to Fine Filter A 65 Type Pneumatic Diaphragm Line. 8"WS610XX1GR0 66 Size Effective Area mm² 3 Pipe Line Schedule In 8" 5.5 mm W.T. 6 Diaphragm Material 4 Pipe Line Schedule Out 8" 5.5 mm W.T. 68 On/Off / 5 Piping Class 150# FF 69 Spring Action Open/Close 6 VALVE BODY / BONNET 0 Set Pressure, AFR 5.5 Type of Body 1 Available Air Supply Pressure 8 Body Size Design Max Min 9.5 5.5 Max. Press. Max. Temp. 3 Bench Range 30 Body Material AlBrz 4 Act Orientation 31 Bonnet Material AlBrz 5 Handwheel 3 Liner Material / ID 6 Air Failure Valve Set At 33 End Connection Rating In ANSI 300# FF Manufacturer Fisher, CCI, or equal 34 End Connection Rating Out ANSI 300# FF 8. 9 36 Flow Direction Flow Tend to Open 80 61 FY801 3 Type Of Bonnet Bolted 38 Lube Isolation Valve 8 Input Signal/Voltage 40 ma / 4VDC 83 Cable Entry Size Qty Size M0 40 Packing Type Mfr. Standard 84 Smart Protocol for Diagnostics 41 Manufacturer 85 Output Signal 4. 86 Gauges Bypass 8 Cam Characteristic Linear 44 Type Anti Cavitation 88 Enclosure Material 45 Size Rated Travel 89 Housing Protection 46 Characteristic Equal Percentage 90 Manufacturer 4 / Unbalanced 48 Rated AlBrz 50 Seat Material AlBrz 94 Manufacturer & 51 Cage/Guide Material AlBrz 95 Contacts/Rating 5 Stem Material AlBrz 96 Actuation Points 9 Enclosure 98 Tag, Open Close 56 Enclosure Protection IP 66 100 Manufacturer 5 101 Filter Pressure Gauge, SS316 59 TESTS 103 Design Pressure 60 Hydro Test/ Pressure 104 Pneumatic Connection Size 61 ANSI / FCI Leakage Class 105 Regulator Set Pressure (Adjustable) NOTES: 1. Studbolts and nuts shall be ASTM A193B FCC and ASTM A194H FCC. 61FCV801 3.03.01 ISSUED FOR REVIEW NS PREPARED BY CHECKED BY REV. DESCRIPTION
M681IDS0003 Petrofac Client Doc.. 100813361JIDTS500 Page of 8 Rev. ALL GENERAL NOTES: 1. Control Valves shall comply with the requirements set out in CP000000JISPE0004, CP000000JISPE0005, and 100800000PISPE000.. Vendor to submit size calculation for all tags include: a) vendor shall verify (upfate datasheets as indicated including calculated and rated cv) and be responsible for the sizing and selection of control valves and actuators, and submit all calculations pertaining to for purchaser review and also as part of final documentation. b) vendor is required to submit noise calculations to establish that the sound level meets the requirements at the specified operating and maximum conditions. Maximum permissible noise level shall be 85 at 1 m from valve in all direction. c) whenever more than one case or condition are specified, valve shall be capable of handling all the case/conditions else vendor shall notify purchaser that the valve cannot meet all design conditions. 3. Control valves shall meet design pressure and temperature rating as indicated in valve data sheet. 4. Control Valve trim characteristics shall be chosen to suit the duty. Stellite or hardened trim shall be provided based on the process conditions and piping class, typically where the operating Pressure drop is in excess of 14 bar. 5. For twophase flow the control valve shall be the combination of the of the liquid / phase and of the vapour phase. 6. Control valves shall be sized in accordance ISA S5.01, Flow Equations for Sizing Control Valves. The Supplier shall calculate and record on the data sheet the minimum, normal, and maximum required valve.. Control valves with equal percentage characteristics shall be sized to operate at approximately 5 travel under design flow conditions and less than 90 travel under maximum flow conditions. 8. Control valves with linear characteristics shall be sized to operate at approximately 5 travel under design flow conditions and less than 90 travel under maximum flow conditions. 9 Control valves shall pass the minimum design flow at no less than 0 of valve travel. 10. Care should be taken in selecting the valve trim to avoid cavitating service and flashing services. Control valve sizing calculations shall provide warnings if the service is cavitating. 11. Air casing and diaphragm materials of actuators shall be such that no external lubricant supply is necessary. 1. Aluminium components shall not be used for actuators and ancillary equipment. Actuator case / housing material shall be carbon steel. 13. Actuators shall be painted green for fail open valves and red for fail close valves. 14. It should be possible to change the actuator from fail open to fail close position in the field without the need for any additional or minimum parts. 15. I/P positioner shall be EEx "i" certified suitable for use in a one 1, Gas group IIA, Temperature Class T3. Enclosure shall be IP 66. 16. EN 1004 type 3.1 certification shall be provided for all wetted and pressure retaining components. Unless stated otherwise certificate of conformity to EN 1004, type. shall be assumed for non pressure retaining and non wetted components. 1. Flanges shall be cast or forged integrally with the valve body. Flanges 4" NB and smaller shall conform to ASME B1. 18. Pneumatic actuators shall be configured such that they will hold open/close against spring Pressure at a minimum supply Pressure of 5.5 barg and maximum shut off pressure of barg. 19. All surface preparation, painting and protective coatings shall be in accordance with PTS 30.48.00.31P Protective Coating and Lining and PTS 0.10.0.11 The Preservation of Old and New Equipment and Piping Standing Idle. 0. All valves shall be provided with SS316 tag plate, inscribe with material grade, nominal size, rating, heat or casting number, valve tag number, purchase order no., PO item no., stock number/mc number, manufacturer, setpoint, adjustable range, and date of manufacture where applicable engraved or stamped in 6 mm minimum height characters. Nameplate shall be permanently fixed to the valves. 1. Each valve shall be provided with second additional tag, consisting the information of nominal size, rating, tag number, Purchase Order no., PO item no., securely wired to the valve with corrosion resistant wire. The 316SS metal tag shall have a dimension of 50 mm x 0 mm. The metal tag shall not be wired to bolt holes of valve end flanges.. All control valves and associated components shall be designed for a minimum life duration of 0 years. 3. PMI and other NDT testing requirements shall be as per 100800000PISPE000. 3.03.01 ISSUED FOR REVIEW NS REV. DESCRIPTION PREPARED BY CHECKED BY
M681IDS0003 Petrofac Client Doc.. 100813361JIDTS500 Page 8 of 8 Rev. ALL 4. Maximum permitted chloride and fluoride content of water for hydrotesting purposes shall be of 30 ppm. The ph value of the water shall be between 6 and 8. 5. Manufacturer shall provide recommended spares list for two years operation along with the offer. 6. Minimum documentation required : Hydrotest Certificate, Functional Test Certificate, Material Certificates (EN 1004 type 3.1 for pressure retaining parts), Certificate of Conformity, Dimensional Drawings, Operating & Maintenance Instructions, Spare Parts List, Pop up test certificate, Seat tightness certificate. Tag numbers shall be shown on all relevant Suppliers documents.. All control valves accessories like electropneumatic positioner, I/P transducer, filter regulator, etc shall be mounted on the valve actuator and tubed by vendor using Stainless Steel 316L, with a minimum Molybdenum content of.5, seamless and drawn to ASTM A69, in a solution treated annealed condition, maximum hardness shall be Rb80. Minimum tube size shall be 1/4" O.D. x 0.035" W.T. All tube fittings shall be 316 Type SS, ASTM A831, ASTM A6S31608/3 (bar stock condition A) with a minimum Molybdenum content of.5 meeting specification requirements of ASTM A403, A960. 8. Bolts and nuts material shall be fluorocarbon coated reinforced with ceramic and Aluminum. 3.03.01 ISSUED FOR REVIEW NS REV. DESCRIPTION PREPARED BY CHECKED BY