OWNERS MANUAL FOR MODEL TD2401 Inflatable Throwable Device (Type IV PFD).

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OWNERS MANUAL FOR MODEL TD2401 Inflatable Throwable Device (Type IV PFD). Specifications Minimum Buoyancy: 20lbs (90N) Inflation System: Manual/Auto Mechanism and Oral tube for inflation. For the device to be fully armed, a CO2 cylinder must be inserted. WARNING: This device should be inspected frequently to ensure it is properly armed and ready for use. WARNING: This Fully Inflatable Throwable Device will not float a person without inflation. This device must be rearmed after each use of the CO2. Use Rearm Kit: LELAND 24 Gram CO2 with V86140 Bayonet Assembly

APPROVAL CONDITIONS AND CARRIAGE REGULATIONS This inflatable PFD is approved by the U.S. Coast Guard for use as a Type IV Fully Inflatable Throwable Device. This inflatable PFD is designed to be used as a flotation aid when inflated. When used and serviced according to the Owner s Manual, this inflatable PFD can greatly increase your chances of survival in the water. Not recommended for nonswimmers or weak swimmers. Users of inflatable PFDs must be at least 16 years old. MANDATORY CARRIAGE REQUIREMENTS Federal regulations in 33 CFR 175-1993 require you to carry U.S. Coast Guard Approved Personal floatation devices (PFDs) legibly marked with U.S. Coast Guard approval number which are in good and serviceable condition and are the correct size for each person onboard. To be considered serviceable, this PFD should not exhibit deterioration that could diminish its performance such as, detached webbing, rotted structural components, air leaks, or non-functional oral inflation tube. Unless used inflated, this PFD must also be properly armed with a full CO2 cylinder, inflation system status indicator and an accessible manual inflation lanyard. WHAT IS AN INFLATABLE PFD? Traditional PFDs are inherently buoyant devices, inflatable PFDs rely entirely on inflation to achieve buoyancy. Un-inflated, the inflatable PFD is a comfortable device that can be inflated at any time with a 24 gram filled cylinder of CO2. The inflatable PFD is designed to offer inflation manually by jerking the pull-handle or orally (by mouth) via the oral tube. It is recommended that you familiarize yourself with the procedures outlined within this Owner s Manual, especially the Instructions for Use section. 1

QUICK START GUIDE Manual/Auto Model TD2401 Type IV Fully Inflatable Throwable Device This inflatable PFD uses compressed CO2 gas to inflate the chamber and provide buoyancy for the user. This inflatable PFD will inflate when the jerk to inflate handle is pulled, submerged underwater, or inflated through the oral tube. This inflatable PFD will inflate when submerged in water. You must be at least 16 years of age and able to swim to use this inflatable PFD. This inflatable PFD can be re-armed using one of the rearming kits listed on Page 8 of this manual. This inflatable PFD should be tested before use Page 10-11. 2

INSTRUCTIONS FOR USE Not for use by non-swimmers, weak swimmers or children under the age of 16 years, or by persons weighing less than 80 pounds. This inflatable PFD is not approved for hot work and care must be taken to avoid damage from abrasion and sharp objects. Ensure that the jerk to inflate pull handle/tab is accessible in case you fall in the water. Clothing that develops air pockets and/or has inherent buoyancy can alter in-water performance of this PFD. BEFORE USING THIS PFD, INSPECT THE PFD FOR DAMAGE AND BE SURE A CO2 CYLINDER IS INSERTED INTO THE MECHANISM AND THE SERVICE INDICATOR TAB IS GREEN! INSPECTING THE PFD Make sure that the PFD cover is free from rips, tears or punctures. This type of damage on the outside covering indicates that the Inflatable Chamber may have been exposed to potentially damaging elements. If these defects are noticed, discontinue use of the PFD and discard. The Inflatable Chamber should be checked for leaks at the beginning of each season and periodically throughout the boating season. 3

USER INSPECTIONS These tests should be performed at the start of each season and a minimum of every two months during the season: Leak Testa.) Remove the CO2 cylinder. b.) Inflate the PFD using the oral inflator tube. c.) Allow the inflated PFD to sit for 16 hours. The buoyancy chamber should remain firm and filled with air to be in operational condition. If the chamber deflates, discard the PFD and replace it with a new PFD. d.) Deflate, reinstall the CO2 cylinder, inspect to ensure the PFD is properly armed and follow the repacking instructions for the PFD. Oral Valve Testa.) Remove the protective cap from the top of the oral tube. b.) Orally inflate the PFD by blowing into the tube. c.) Test the valve by depressing the valve core using the tab provided on the cap. The valve core should depress easily. d.) Release the valve core and it should automatically return to the closed sealed position. Follow the repacking instructions. Inspecting the Cover Webbinga.) Examine the outer shell fabric and webbing attachments for signs of damage. b.) Examine the outer shell for signs of fading. Fabric fading can indicate loss of strength. c.) Check for fabric strength by firmly pulling on seams and attachments. If signs of damage are found, replace the PFD INSPECTING THE INFLATION MECHANISM AND CO2 CYLINDER The mechanism and cylinder are located inside the protective cover. Before inspecting the inflation mechanism, remove the CO2 cylinder to prevent unintended discharge. The CO2 cylinder contains the gas charge that will inflate your PFD when the inflation mechanism is fired. You must verify that the CO2 cylinder is of the correct size and has not been previously fired. See the SPECIFICATIONS section on the front cover of this Owner s Manual to determine the proper CO2 cylinder size. 4

ADDITIONAL NOTES ON CO2 CYLINDERS: 1. Failure to properly rearm the inflation mechanism prior to installing the CO2 cylinder will result in premature activation of the cylinder. 2. CO2 cylinders are good for one (1) inflation only and cannot be recharged. 3. CO2 cylinders are made with a protective coating that may wear off after a period of use or exposure to the environment. When this coatings wears off, the CO2 cylinder may start to show signs of rusting. If this occurs replace the CO2 cylinder. 4. if a gram scale, such as a postal scale, is available, it is recommended to weigh the cylinder to verify that it meets the minimum weight imprinted on the cylinder. REARMING AND INDICATOR INSTRUCTIONS Refer to Page 8 of this manual for the REARMING/STATUS INSTRUCTIONS for the mechanism on your PFD. INFLATION INSTRUCTIONS AUTO INFLATION- Submerge the TD2401 into the water in the packed or unpacked position. The bobbin pin dissolves and CO2 will release into the PFD chambers. MANUAL INFLATION- When armed correctly, to inflate the PFD with the manual CO2 Inflator, simply grasp the jerk to inflate handle and firmly pull it downward. ORAL INFLATION- The Oral Tube is located inside the cover. Grasp the Oral Tube and bring it to the mouth. Blow air through the Oral Tube until the Inflatable Chamber is firm. When the device is inflated with carbon dioxide (CO2), permeation loss (gas escaping through the inflation chamber walls) will be greater than if the PFD were filled with air earlier than if the PFD was originally inflated using the oral inflation system. Whenever you orally inflate the PFD, it would be a good practice to remove the (CO2) cylinder prior to inflating. COLD INFLATION- Oral inflation may be required in addition to manual inflation if chamber is not firm due to cold temperatures at or below 40 F (4 C). Inflation time using CO2 will be longer at these temperatures. 5

Never use in below freezing temperatures. At or below 40 F (4 C) inflation time with CO2 gas will be longer. CAUTION: Do not fully inflate PFD orally and then inflate with CO2 cylinder. Repeated CO2 inflation after oral inflation will damage the PFD to the point that it will not hold air or float. NEVER: Inflate this PFD with a pump or compressor. Refer to Page 9 for REPACKING INSTRUCTONS. OTHER GUIDELINES FOR USE 1. Avoid unnecessary activities that will be abrasive to the device. 2. Use extreme caution around sharp objects. 3. Avoid unnecessary exposure to sunlight. 4. Inflatable PFDs are not designed for activities in which the wearer expects to encounter impact with the water at a high speed such as water skiing, riding personal watercraft, etc. 5. Do not use in temperatures at or below 40 F (4 C ) unless used partially inflated. At or below 40 F (4 C) the inflation time with CO2 gas will be longer. Using a partially inflated PFD under these conditions will provide some initial buoyancy while the PFD fully inflates. CAUTION: Do not fully inflate the PFD orally and then inflate with CO2 cylinder. Repeated CO2 inflation after oral inflation will damage the PFD to the point that it will not hold air or float. 6

IS YOUR PFD IN GOOD AND SERVICABLE CONDITION? Check your PFD between outings to be sure that it is properly armed. That it is free of rips, tears or holes. That all seams are securely sewn and that the fabric, straps and hardware are still strong. Inspect the inflatable portion of the PFD according to the instructions on Page 2 and 3. Federal Regulations require U.S. Coast Guard approved personal floatation devices (PFDs) that are legibly marked with the Coast Guard approval number be in good serviceable condition. It is the responsibility of the operator to be sure this PFD is in serviceable condition. To be considered serviceable, the PFD shall not exhibit deterioration that could diminish its performance such as broken or deformed hardware, worn, or detached webbing, rotted structural components, or leaks, or nonfunctioning inflators. This PFD must also be properly armed with a full unused cylinder/cartridge installed in the inflator, and the service indicator(s) showing green. Failure to follow these instructions rigorously could result in a nonfunctioning PFD causing death or injury. PFD LIFE EXPECTANCY CARE AND MAINTENANCE INSTRUCTIONS The reliability and service life of this PFD depends greatly on the use and care it receives. 1. Avoid storing the PFD in direct sunlight. Sunlight contains ultraviolet radiation that weakens synthetic materials. 2. Avoid prolonged exposure to high temperatures and high humidity as this exposure may shorten the service life of this PFD. While it is known that these elements degrade the materials, every use environment is unique so there is no sure way to estimate how long the PFD will last. You must follow the Care and Cleaning Instructions and perform the maintenance and service checks at regular intervals as specified to maximize the useful life of this PFD. Failure to follow these instructions could result in a nonfunctioning PFD causing injury or death. 7

CARE AND CLEANING 1. Drying - If the device is wet, place on a coat hanger to allow thorough drying. Do not place in direct sunlight to dry. Do not use a heat source or place on a radiator. 2. Cleaning Damp wipe only with a mild detergent recommended for synthetic fabrics. Remove grease and oil immediately. Rinse well with fresh water. Read instructions provided on the device. DO NOT MACHINE WASH DO NOT DRY CLEAN DO NOT USE SOLVENT BASED CLEANERS DO NOT MACHINE DRY DO NOT BLEACH STORAGE 1. STORE IN CLEAN, COOL DRY AREA 2. DO NOT STORE IN DIRECT SUNLIGHT 8

REARMING YOUR PFD You must rearm your Inflatable Throwable PFD per the rearming instructions included in this manual. The following summary provides an overview of the rearming process: USE REARMING KIT: LELAND 24 Gram CO2 with V86140 Bayonet Assembly Disassembly 1.Make sure your Inflatable PFD is clean, dry, and laid out flat on a clean surface. 2.Unpack or open the Inflatable PFD so that the Auto/Manual inflator is visible. 3.Remove gas CO2 cylinder by firmly rotating cylinder counterclockwise then pull out. Discard cylinder. 4.Remove cap by turning counter-clockwise. 5.Remove bobbin from cap or housing unit. Discard bobbin(yellow). Check the housing to be sure it is clear and dry. Note: The bobbin (yellow) body may remain in the housing or in the cap assembly when you remove the cap. The bobbin body must be removed prior to Rearming. Rearming 6. A new bobbin must be used. New bobbin must have been purchased within three (3) years. If bobbin purchase date is unknown, check date on bobbin, replace if over (3) years. 7.Important! Bobbin (yellow) must be installed into the Housing (**see figure), white side up, aligning the slots on the bobbin with the ridges inside the threaded housing. The bobbin will slide in easily if installed correctly. 8.Install cap by screwing clockwise until it meets the housing shoulder. Note: No gap between the cap and the housing shoulder. 9.Check the new cylinder to be sure it has sensor ring attached. Important! You will damage the sensor ring if bobbin and cap are not installed first. 10.Install new cylinder by engaging bayonet tabs in housing, pushing in and turning clockwise 1/8 turn to a full stop. 11.Check to be sure service indicator is green. WARNING: PFD WILL ONLY INFLATE IF CYLINDER IS TURNED TO FULL STOP. 9

REPACKING INSTRUCTIONS 1. Press down on green insert inside oral tube with cap and press on bladder to deflate. A finger can also be used. 2. Once deflated, lay on a flat surface with Inflators on the bottom side. Fold outside edges inward and roll firmly with straps inside. 3. Hold firmly and rotate so Auto/Manual Inflator is laying flat on the clear window. 4. Insert bladder corners into pouch then press together Velcro edges. 5. Be sure JERK TAB is through slip hole to outside of pouch. 6. BE SURE CO2 INFLATION INDICATOR IS GREEN READY FOR USE. Note: Be sure CO2 cylinder is inside of cylinder strap when rearming. 10

WHY ARE PFDS REQUIRED SAFETY EQUIPMENT? Drowning is the leading cause of fatalities involving recreational boating. A PFD provides floatation to help keep your head above water, help you to stay face up in the water, and increase your chances for survival and rescue. Most adults only need an extra 7 to 12 pounds of floatation to keep their heads above water. The proper sized PFD will properly support the weight of the wearer. Since the PFD does not have inherent buoyancy, it provides floatation only when inflated. Familiarize yourself with the use of this PFD so you know what to do in an emergency. HOW AND WHY TO TEST YOUR PFD? Inflate your Inflatable Throwable PFD and try it out in the water to: 1. Make sure it floats you: Stabilize comfortably (When in use) Adequately for expected wave conditions (Body shapes/densities affect performance) 2. Make sure it works: A flow of bubbles should not appear (See Page 3 for leak test) 3. Learn how it works by: Activating the CO2 inflation system Rearming the CO2 inflation system Using the oral inflator tube The U.S. Coast Guard recommends that you purchase two rearming kits. One is to be used immediately in testing the inflation system and the other to carry onboard as a spare. 11

HOW DO YOU TEST YOUR INFLATABLE THROWABLE PFD USING THE AUTO/MANUAL INFLATOR? 1. To test your Inflatable Throwable PFD, you will need: Your fully armed Inflatable Throwable PFD A Rearming kit approved for your Inflatable Throwable PFD 2. Actuate the inflation system by jerking firmly downward on the jerk to inflate handle. The PFD should fully inflate within 5 seconds. 3. Get into shallow water, just deep enough that you can stand with your head above the surface. 4. In a relaxed floating position, verify that your mouth is well above the water s surface. Note the effect of where you hold your legs on how you float. 5. Get out of the water. Remove the used CO2 cylinder from the PFD inflator. Completely deflate the PFD using the oral inflator as shown on Page 8. 6. Let the PFD dry thoroughly. REARM AND REPACK the PFD in accordance with the owner s manual. HOW DO YOU TEST YOUR INFLATABLE THROWABLE PFD USING THE ORAL INFLATOR 1. To test your Inflatable Throwable PFD using the oral inflator, you will not need any spare parts or rearming kits. 2. Remove the CO2 cylinder to prevent inadvertent activation of the Auto/Manual inflation system that could potentially damage the PFD. 3. Get into shallow water, just deep enough that you can stand with your head above the surface. 4. Fully inflate the PFD using the oral tube. 7. In a relaxed floating position, verify that your mouth is well above the water s surface. Note the effect of where you hold your legs on how you float. 5. Get out of the water, then completely deflate the PFD using the oral inflator as shown on Page 8. 6. Let the PFD dry thoroughly. REARM AND REPACK the PFD in accordance with the owner s manual. 12

HYPOTHERMIA Prolonged exposure to cold water causes a condition known as hypothermia substantial loss of body heat, which leads to exhaustion and unconsciousness. Most drowning victims first suffer from hypothermia. The following chart shows the effects of hypothermia: PFDs can increase survival time because they allow you to float without using energy treading water and because of the insulating properties. Naturally, the warmer the water, the less insulation you will require. When operating in cold waters below 60 F (15.6 C) you should consider using a coat or jacket style PFD or a Type V Thermal Protective PFD as they cover more of the body than the vest or belt style PFDs. SOME POINTS TO REMEMBER ABOUT HYPOTHERMIA PROTECTION: 1. Always wear your PFD. Even if you become incapacitated due to hypothermia, the PFD will keep you afloat and greatly improve your chances of rescue. 2. Do not attempt to swim unless it is to reach a nearby craft, fellow survivor, or a floating object on which you can lean or climb. Swimming increases the rate of body heat loss. In cold water, drown-proofing methods that require putting your head in the water are not recommended. Keep your head out of the water. This will greatly lessen heat loss and increase your survival time. 13

3. Use the standard H.E.L.P. position when wearing an inflatable PFD, drawing the legs up to a seated position, because doing so will help you conserve body heat. 4. Keep a positive attitude about your survival and rescue. This will improve your chances of extending your survival time until rescued. Your will-to-live does make a difference. 5. If there is more than one person in the water huddling is recommended while waiting to be rescued. This action tends to reduce the rate of heat and thus increases the survival time. THIS DEVICE IS INTENDED TO HELP YOU SAVE YOUR OWN LIFE! For your PFD to function properly follow these suggestions to verify that it floats and remains in good condition. 1. Check the inflation mechanism status before each use. 2. Get in the habit of rearming the inflation mechanism right after each inflation. 3. Do not alter your PFD. If it does not work properly, get one that does. An altered device is no longer U.S. Coast Guard approved. 4. Your PFD is not intended for use as a fender or kneeling pad. 5. If your PFD is wet, allow it to dry thoroughly before storing it. Store it in a dry, well ventilated area. 6. Do not dry your PFD in direct sunlight, in front of a radiator or other source of direct heat. DO NOT ATTACH LIFE VEST TO YOUR BOAT Each PFD has straps, hooks, buckles, or other means for securing the device in place on the wearers. Some PFDs also incorporate decorative D-rings or tabs. Such items are not to be used to attach the device to the boat. Attaching the device to the boat will not permit it to perform as intended. 14

ADDITIONAL INFORMATION If you need more information about PFDs and safe recreational boating, contact your state boating authority, U.S. Coast Guard Auxiliary, U.S. Power Squadron, Red Cross, or your nearest unit of the U.S. Coast Guard; or call the free boating course number 1-800-336-BOAT (in VA, 1-800-245-BOAT) CO2 PERMEATION LOSS CO2 gas from the cylinder will permeate the chamber fabric over time. If you are in the water for a long time, it may be necessary to top off the inflatable orally, by blowing air in through the oral tube. DEFLATION INSTRUCTIONS Depress Oral Valve, located inside the top of the Oral Tube, using the protective cap by inverting the cap and inserting into the top of the Oral Tube (See drawing below). DO NOT TWIST OR WRING THE INFLATABLE CHAMBER TO DEFLATE. If the Oral Valve remains open, depress it several times. If it does not release, discontinue use and replace the PFD. In an emergency, you can place your thumb over the valve if it will not close. INVERT CAP DEPRESS TO DEFLATE IF YOU HAVE ANY QUESTIONS ABOUT THE INITIAL ARMING, REARMING OR REPACK INSTRUCTIONS. Contact: 1800-565-6056 or info@throwraft.com 15

PRODUCT REGISTRATION PLEASE MAIL COMPLETED REGISTRATION CARD ON BACK COVER IN ORDER TO RECEIVE IMPORTANT UPDATES ON THIS PRODUCT. VISUALLY INSPECT AND LEAK TEST 1. Before each use: a) Examine each of the service indicators ensuring they are green. If showing Red, the inflator requires servicing/rearming. b) Ensure the manual jerk to inflate tab is visible and accessible protruding outside the packed cover. c) Visually examine your PFD for any signs of damage, wear and tear or contamination. 2. Every (2) months: a) Leak Test: (Page 3) the inflatable PFD should be tested for general leakage by orally inflating your PFD until firm and let it stand for 24 hours. A leaking PFD will not hold its firmness and should be replaced. If your PFD does hold its firmness, then repack the PFD following the Repacking Instructions on Page 9. b) Perform a thorough visual inspection as mentioned in 1c above. 3. After each inflation: a) Rearm your PFD using an approved Rearming Kit (Page 9). 3. Annually Service: a) Perform a leak test as outlined on Page 3. b) Visually inspect your PFD outlined above 1c. When preparing for an outing, ask yourself: INFLATABLE PFD CHECKLIST 1. Have I performed the Pre-Checks and the status on the inflator and made sure that the CO2 cylinder is not punctured? 2. Have I checked my Inflatable Throwable PFD for leaks in the last two months? 3. How does my Inflatable Throwable PFD work in the water? WARNING: If you are not confident in the Self Inspection and maintenance of your Inflatable Throwable PFD in accordance with the instructions throughout this Owner s Manual, take your PFD to an approved dealer. 16