JOB HAZARD ANALYSIS (JHA) JHA Preparation Instructions: JHAs are to be prepared by the Supervisor or Group Manager in charge of the work, with work group member participation. The goal of preparing a JHA is for those responsible for or performing any work to review the risks and possible complications of that work and to consider ways of mitigating those risks and complications. A JHA shall be completed for all work executed. The JHA## is to be incremented when a procedure requires more than one JHA form. Standing should be marked if job or task is performed regularly and work group members are always the same individuals. Supervisors are responsible for getting the work group members sign off completed and a copy sent to the safety officer for each JHA. JHA Change Instructions: If changes to the content of this JHA are required, follow the KPNO ETS Engineering Change Process. The master copy of the document must be checked out of the Document Vault, an Engineering Change form must be completed, and the Revision Table (see last page) must be updated. Note that periodic reviews of this JHA that do not result in content changes require only entry of the review date and the name of the reviewer in the Revision Table; the document revision should not be advanced in this case. Tammie Lavoie Mar 23, 2016 Tammie Lavoie, Safety Manager Date JHA Number: Rev: A Standing: Date Completed: Title of Job or Task: ProtoDesi Installation Procedure JHA Location/Facility: KPNO 4 Meter Supervisor or Person Completing this JHA: Matthew Evatt Person(s) Assisting with this JHA: Recommended Personal Protective Equipment (PPE): select area above line to make entry Head Protection Eye Protection Hand and body Protection Fall Protection X Foot Protection X Hearing Protection Respiratory Protection Special PPE: Notes: *Hard hats must be used whenever someone is working above you or at your head height, or when working with suspended loads. ** Safety Shoes are mandatory in the area during construction, maintenance, heavy or complex work. Equipment or tools needed to perform the job: tab or select to make entry in next location, only use if not listed in procedure. Personal Safety Harnesses One 9 foot SRL per person One 20 foot SRL per person HAZARD ANALYSIS PROTODESI INSTALLATION PROCEDURE JHA Page 1 of 5
Hazard Analysis Instructions: Complete the table below with the basic job steps, stating the hazards present and safe procedures or precautions to control the hazards for each step. Tab will move to next column; to add rows place cursor outside table on the right, and press ENTER. Basic Job Steps: Review the activity and divide it into basic steps. Hazards Present in Each Job Step: Identify the hazards or the possible danger present for each basic job step. Correct and Safe Procedures and Precautions: Decide what actions or procedures are necessary to control and minimize the hazards present. Things to consider: Use designations in the Hazards Present column: Do employees know how to do the job? CB Caught Between SA Struck Against What are the hazards? Include people and equipment. CBY Contacted By SB Struck By How can injuries or accidents occur? CI Caught In SL Suspended Load How can injuries or accidents be prevented? CO Caught On TH Trip Hazard Are there obvious unsafe conditions? CW Contact With Are special tools needed? E Exposure to Chemicals, Noise, Vibration, Radiation Do people need personal protective equipment? EL Electrical How would we rescue people if something went wrong? ER Ergonomics Do we have the equipment to rescue? FB Fall to Below FH Fire Hazard HS Heat stress R Repetitive Motion Item No. BASIC JOB STEPS 1 Move the telescope to the SE Annex SB, SA 2 3 Bring the telescope to the meridian and 45 in dec Turn off RA and Dec breakers. Refer to NOAO Lockout/Tagout procedure. HAZARDS PRESENT IN EACH JOB STEP SB, SA CB, CBY, CI, CO, FB, SA, SB, TH 4 Install the stay bar CB, CBY, CI, CO, SA, SB 5 Ensure pin on crane arm is engaged CO, CW 6 Make sure the telescope is in position at dec of 45 before moving the crane in place 7 Wearing safety harness FB 8 Clip in to lanyard FB SA, SB 9 Flip the lift step into place CBY, CO, CW, SA, SB 10 Flip the lift step out of the way CBY, CO, CW, SA, SB CORRECT AND SAFE PROCEDURES AND PRECAUTIONS Make sure dome enclosure and floor are free of objects in the telescope movement path Make sure not to exceed 45 in dec or the telescope will strike the handrail at the stairs that access the cass cage Failure to turn off breakers may result in unwanted telescope movement by other personnel unaware of instrument change Failure to install the stay bar may result in unwanted telescope movement by improper telescope balance during installation If arm is not locked in place the arm can move freely If the telescope is not in position first it will hit the crane arm when moving into position Inspect harness for unusual wear Wear for the duration USE FALL PROTECTION Inspect for unusual wear Flipping the step too early will cause the step to hit the secondary ring Failure to flip the step will cause the step to hit the secondary ring PROTODESI INSTALLATION PROCEDURE JHA Page 2 of 5
Item No. BASIC JOB STEPS HAZARDS PRESENT IN EACH JOB STEP CORRECT AND SAFE PROCEDURES AND PRECAUTIONS 11 Flip the lift step into place CBY, CO, CW, SA, SB Flipping the step too early will cause the step to hit the secondary ring 12 Clip in to 9 SRLs FB USE FALL PROTECTION 13 Moving ProtoDESI onto corrector CB, SB Watch for pinch points between ProtoDESI and corrector Watch for sudden movement when tilting 14 Remove corrector cover SB, SA Removing the cover earlier could cause damage to lenses if they are hit 15 Slide ProtoDESI on to the pins CB Watch for pinch points 16 Ensure pin on crane arm is engaged CO, CW If arm is not locked in place the arm can move freely 17 Clip in to lanyard FB USE FALL PROTECTION 18 Flip the lift step out of the way CBY, CO, CW, SA, SB Failure to flip the step will cause the step to hit the secondary ring 19 Hook up the 9 SRLs to outside of cage FB Inspect SRL for unusual wear Leaning too far out could cause a fall to the net below 20 Unhook the net CBY, SB Unhook net from west side so as not to be caught under the net 21 Push the net to the far end of the cables CI, TH Move net slowly as to not trip on the edge or get feet caught in net Stay away from lift edges Make sure equipment is clear of lift edges Release up button when cart gets within 2 feet of cage bottom 22 Raise lift FB, SA, CW, CO Small lift bumps with cart within 1 foot of cage bottom Stay clear of cage ramp Ensure cart brackets are aligned properly with cage bottom 23 Clip in to 9 SRLs FB USE FALL PROTECTION 24 Unclip from 9 SRLs, clip in to 20 SRLs CO 9 SRLs will not reach to the main floor 25 Lower lift CB, FB Stay clear of the lift edges Watch for objects that may obstruct the lift from reaching its down position 26 Pull the net out CI, TH Make sure not to trip on the net 27 Attach safety straps to net CO The net straps are not strong enough to hold the weight of the net by themselves. The net will sag over time without the safety straps 28 Unhook the 9 SRLs FB Leaning too far out could cause a fall to the net below REVISION TABLE PROTODESI INSTALLATION PROCEDURE JHA Page 3 of 5
Rev Date Approved Remarks and/or Change Details Reason for Change 0 Feb. 17, 2015 Initiated Matt Evatt Name 0.1 11/23/15 Updated to latest JHA form 1.4 Dee Stover Jan 13, 2016 Updated to add 20 foot SRLs to the required equipment list; Ready for release. Matt Evatt A 3/23/2016 Updated to add reference to NOAO Lockout/Tagout procedure Matt Evatt PROTODESI INSTALLATION PROCEDURE JHA Page 4 of 5
ProtoDesi Installation Procedure JHA DATE: YYYY MM DD WORK GROUP MEMBERS FOR THIS JHA N NAME (print) SIGNATURE DATE 1 2 3 4 5 6 7 8 9 10 SUPERVISOR IN CHARGE N NAME SIGNATURE DATE 1 2100 AD 015 0032 JHA.docx Page 5 of 5