RADWAGON OWNER S MANUAL 2016

RADWAGON OWNER S MANUAL 2016 WWW.RADPOWERBIKES.COM We are here t help! Please cntact us at INFO@RADPOWERBIKES.COM r 1-800-939-0310 if yu have questins. REV090716

Welcme Thanks yu fr purchasing the RadWagn TM frm Rad Pwer Bikes TM. We take pride in bringing yu a quality prduct that will ffer years f enjyment. Thanks fr riding RAD! Using This Manual This manual cntains details f the prduct, its equipment, and infrmatin n its peratin and maintenance. Read it carefully and familiarize yurself with the RadWagn befre using it in rder t ensure a safe use and prevent tragic accidents. Be sure t retain this manual as yur cnvenient RadWagn infrmatin surce. This Manual cntains many Warnings and Cautins cncerning the safe peratin and cnsequences if safe setup, peratin and maintenance are nt perfrmed. All infrmatin in this manual shuld be carefully reviewed and if yu have any questins yu shuld cntact Rad Pwer Bikes immediately. The ntes, warnings and cautins cntained within the manual and marked by this triangular Cautin Symbl shuld als be given special care. Users shuld als pay special attentin t infrmatin marked in this manual beginning with NOTICE. Because it is impssible t anticipate every situatin r cnditin which can ccur while riding, this manual makes n representatins abut the safe use f bicycles under all cnditins. There are risks assciated with the use f any bicycle which cannt be predicted r avided, and which are the sle respnsibility f the rider. Yu shuld save this manual, alng with any ther dcuments that were included with yur bicycle, fr future reference, hwever all cntent in this manual is subject t change r withdrawal withut ntice. Visit www.radpwerbikes.cm t dwnlad the latest versin. Rad Pwer Bikes makes every effrt t ensure accuracy f its dcumentatin and assumes n respnsibility f liability if any errrs r inaccuracies appear within. Assembly and first adjustment f yur Rad Pwer Bike requires special tls and skills and it is reccmended that this shuld be dne by a trained bicycle mechanic if pssible. W W W. R A D P O W E R B I K E S. C O M 2

Table f Cntents Welcme... 2 Using This Manual... 2 Assembly Instructins... 4 Battery Charging... 7 Operatin... 10 Maintenance... 18 Trubleshting... 20 Warnings and Safety... 22 Link t Assembly Vide and Online Resurces... 28 Limited Warranty... 28 W W W. R A D P O W E R B I K E S. C O M 3

Assembly Instructins NOTICE: The fllwing assembly steps are nly a general guide t assist in the assembly f yur Rad Pwer Bike and is nt a cmplete r cmprehensive manual f all aspects f assembly, maintenance and repair. We recmmend yu cnsult a bicycle repair specialist t assist in the assembly, repair and maintenance f yur bicycle. Step 1: Remve bike frm cartn and carefully set ut all cntents f the bx. Remve packaging material prtecting the bicycle frame and cmpnents. Ensure the fllwing pieces are included in the package. If there are any missing parts please cntact Rad Pwer Bikes fr help replacing missing pieces. 1. RadWagn 2. Frnt Wheel and quick release axle 3. 2x running bards 4. Center Kickstand 5. Frnt frk anti-rtatin spring and plastic cver 6. Pedals (Left and Right) 7. Frnt headlight 8. Charger 9. Keys fr battery pack 10. Assembly tls and manuals. 11. Seat and seat pst Step 2: Assemble Kickstand nt bike using prvided hardware as shwn in the assembly vide fund here: https://www.yutube.cm/watch?v=qxysphygrvi Step 3: Install the handlebars nt the stem by remving the tw blts hlding n the stem cap. Ensure the cables and wires running up t the handlebar are nt tangled r wrapped and then place the handlebar centered n the stem with the W W W. R A D P O W E R B I K E S. C O M 4

handlebars rtated t prvide rider cmfrt, prceed t tighten dwn the stem cap, putting equal trque n each f the stem cap blts until secured prperly. Fllw the instructins shwn in the assembly vide. Step 4: Assemble the frnt wheel nt the frnt frk if nt installed as shwn in the assembly vide at www.radpwerbikes.cm. If there is damage t the frnt frk drputs making it difficult t install the frnt wheel please cntact Rad Pwer Bike immediately fr technical supprt as shipping damage culd have ccurred. Step 5: Install the pedals. Use the pedal marked with an L n the left side and the right pedal marked with an R n the right side (side with drivetrain gears). Be careful t nt crss thread the pedals. Tighten securely as shwn in the assembly vide. Step 6: Install the running bards using the prvided hardware and using the steps shwn in the assembly vide. Running bards shuld be flat nce secured, if they are sitting at an angle, lsen munting hardware and hld them in a hrizntal rientatin while tightening. Step 7: Inflate tires t desired PSI. Rad Pwer Bikes recmmends 50-60 PSI fr the frnt and rear tires n the RadWagn. Step 8: Adjust the stem up and dwn t a cmfrtable height and secure all hardware in the stem assembly and seat pst. Step 9: Install frnt headlight and fender as well as the frnt frk anti-rtatin spring and cver. NOTICE: Ensure all hardware is tightened prperly and all safety checks in the fllwing sectins are perfrmed befre first use. Cntact Rad Pwer Bikes if yu have any questins regarding the assembly f yur bike. If yu are nt able t ensure all the assembly steps in the assembly vide are perfrmed prperly, r yu are unable t view the assembly vide please cnsult a certified lcal bicycle service prvider fr assistance in additin t cntacting Rad Pwer Bikes fr help. D nt extend any cmpnents including the stem r seat pst beynd the minimum insertin markings n the seat pst r maximum angle markings n the stem which are etched int the cmpnents. Ensure that all hardware is prperly tightened and secured befre mving n t next step therwise serius injury r death culd ccur. W W W. R A D P O W E R B I K E S. C O M 5

Recmmended Trque Values Hardware Lcatin Trque Required (Nm) Handlebar 18-20 Stem 18-20 Saddle 18-20 Seat 18-20 Rear Wheel 30-35 Bttm Bracket Parts 35-55 Pedals 35 Disk munting Blts 6 Disk Caliber Munt 10 Crank Blts 40 Rear Derailleur Cable Pinch 6 Frnt Derailleur Clamp 7 Seat Pst Clamp 7 Adjusting Seat Height Use the quick release lever t free the seat pst and pull upwards r push dwnwards t reach desired height. Ntice: Ensure seat pst and seat are prperly adjusted befre riding. D nt raise the seat pst beynd the minimum insertin marking etched int the seat pst tube. If yur seat pst prjects frm the frame beynd these markings, the seat pst r frame may break, which culd cause yu t lse cntrl and fall. Prir t first use, be sure t tighten the seat clamp prperly. A lse seat clamp r seat pst binding blt can cause damage t the bicycle r can cause yu t lse cntrl r fall. Peridically check t make sure these the seat clamp is prperly tightened. Rider Cmfrt T btain maximum cmfrt, the rider shuld nt verextend his r her arms reach when riding. In rder t btain the mst cmfrtable riding psitin and ffer the best pssible pedaling efficiency, the seat height shuld be set crrectly in relatin t the rider s leg length. The crrect saddle height W W W. R A D P O W E R B I K E S. C O M 6

shuld nt allw leg strain frm ver extensin, and the hips shuld nt rck frm side t side when pedaling. While sitting n the bicycle with ne pedal at its lwest pint, place the ball f yur ft n that pedal. The crrect saddle height will allw the knee t be slightly bent in this psitin. Battery Charging Basic Battery Charging Tips The battery shuld be recharged after each use. There is n memry effect s yu can charge the battery after shrt rides withut damage. The battery can be recharged n r ff the bike. Remve the battery by turning the key and then pulling the battery frward and up until the battery lifts ff f the mating receptacle. The charger will autmatically stp when the battery pack is full Always charge in dry lcatins and indrs away frm direct sunlight, dirt r debris. D nt cver up the charger when plugged in r charging, it air cls and needs t be left in a clear space. D nt charge with the charger in the inverted psitin which can inhibit cling and reduce the chargers life. Check the charger cables, charger and battery fr damage befre beginning each charge. The light n the charger will turn green when charge is cmplete and stay red while the battery charges Charging nrmally takes 3-5 hurs, hwever it can take lnger when yu first receive the bike since the battery pack is balancing. Charge in a clear area away frm ptential t trip n the charging crds, r damage t ccur t the bike, battery r charging equipment while parked. Charging Prcedure Fllw these steps fr charging yur Rad Pwer Bike: W W W. R A D P O W E R B I K E S. C O M 7

1. Turn the battery pack ff using the silver illuminated pushbuttn switch n the side f the battery. The buttn shuld nt be depressed. 2. Remve the rubber cver n the charging scket. 3. With the battery n r ff the bike, place the charger in a flat, secure place, and cnnect the DC utput plug frm the charger (rund barrel cnnectr) t the charging prt n the side f the battery pack. 4. Then cnnect the input plug (110/220 vlt plug) t the pwer utlet, charging shuld initiate and will be indicated by the LED charge status light n the charger turning red. 5. After charging, unplug the charger frm the wall utlet first and prceed t remve the charger DC plug frm the bike battery scket. Always charge yur battery in temperatures between 50 and 80 degree Fahrenheit and ensure the battery and charger are nt damaged befre initiating charge. If yu ntice anything unusual while charging please discntinue charging and use f the bike and cntact Rad Pwer Bikes fr help. When the Battery Is Remved D nt tuch the + and - terminal cntacts n the bttm f the battery when the battery is remved frm the bike. Be careful nt t drp r damage the battery pack when lse frm the bike. Ensure the battery is turned ff whenever it is being remved r ff the bike. When Installing the Battery nt the Bike Ensure the battery is turned ff befre sliding the battery int the frame munt receptacle. D nt frce the battery nt the receptacle, slwly align and push battery dwn int the receptacle. Ensure the key is in the lcked psitin befre riding and check that the battery has been prperly secured t the bike befre each use by pulling upwards and testing the security f the pack. W W W. R A D P O W E R B I K E S. C O M 8

Charging Time When the input and utput terminal are cnnected prperly, and the battery is nt fully charged, the red charging indicatr light shuld illuminate, shwing that the battery is charging. The time that the battery takes t fully charge the battery is dependent n varius factrs including distance traveled, riding characteristics, terrain, paylad, and battery age. The fllwing table prvides an estimate f charge time based n mst cmmn distances traveled in regular peratin: Distance Traveled Charge Time t Fully Recharge 5 miles 1 hur 10 miles 1.5 hurs 15 miles 2.5 hurs 20 miles 3.5 hurs 25 miles 4.5 hurs 30 miles 5.5 hurs Ntice: The battery pack can take lnger t charge when fully depleted and when the battery is new. As yur battery ages yu might als experience increased charging times but this is nly expected after 3-5 years f regular use. If yur battery des nt seem t be charging nrmally, and taking lnger t charge then expected, please discntinue charging and cntact Rad Pwer Bikes immediately. Charger Safety Infrmatin Keep charger in a safe place away frm children. Fully charge the battery befre each use t extend the life f the battery and help t reduce the chance f verdischarging the battery pack. D nt charge the battery with any ther chargers then what was riginally supplied with yur Rad Pwer Bike r a charger purchased directly frm Rad Pwer Bikes fr use with yur specific bike serial number, as apprved by Rad Pwer Bikes. The charger wrks n 110/220 V 50/60 Hz standard hme AC pwer utlets, d nt pen the charger t select vltage input, the charger autmatically detects and accunts fr incming vltage. W W W. R A D P O W E R B I K E S. C O M 9

Avid charger cntact with liquids, dirt/debris r metal bjects. Stre the charger in a lcatin where it cannt suffer damage frm falls/impact. The charger shuld nly be used indrs in a dry ventilated space. If yu ntice a strange smell r the charger r battery are verheating, please stp charging and cntact Rad Pwer Bikes. D nt yank r pull n the cables f the charger. When unplugging carefully remve bth the AC and DC cables by way f pulling n the plastic plugs, nt pulling n the cables. Operatin Please take special care in charging f yur Rad Pwer Bike in accrdance with the abve prcedures and safety infrmatin. Failure t fllw prper charging prcedures can result in damage t yur Rad Pwer Bike, charger, persnal prperty and/r serius injury r death. Start-Up Prcedure After the bike has been prperly assembled fllwing the unbxing vide and all cmpnents are secured crrectly, yu may nw prceed t start up the vehicle and select the drive mde and pwer level. Ntice: D nt perfrm any f the steps in the Operatin sectin f this manual until yu have read this entire manual since there are imprtant details in the fllwing sectins, especially related t safety. Install the key and secure the battery pack t the frame munt, turning in the clckwise directin. Remve the key and test t see the battery cannt be remved befre prceeding. Depress the pwer buttn n the battery. The blue light shuld nw be illuminated n the buttn indicating it is turned n. Hld dwn the center mde buttn n the remte display tggle switch fr 2 secnds then release, the LCD readut shuld turn n. W W W. R A D P O W E R B I K E S. C O M 10

Select yur desired level f pedal assistance between level 1 and 5 using the up and dwn arrws n the display remte. Level 1 crrespnds t the lwest level f pedal assist (50-75 watts), and level 5 crrespnds t the highest level f pedal assist (750 watts). Either depress the red buttn n the thumb thrttle t make the thrttle active, r leave it nt depressed t perate in pedal nly mde. The thrttle is used by depressing the red buttn and then slwly and carefully applying the thrttle by rtating the half twist handlebar thrttle backwards twards the rider. Users must becme accustmed t the bikes pwer cntrl system befre perating. The thrttle mechanism allws full pwer t be activated frm a stp and inexperienced users shuld take extra care when first applying the thrttle. The pedal assistance feature is als a pwerful ptin and users shuld fully research and understand hw t perate it befre first use. Nt taking care t familiarize yurself and practice the peratin f the pwer system n yur Rad Pwer Bikes can lead t death r serius injury, please head this warning. With the prper safety gear and rider knwledge and understanding yu may nw prceed t perate yur Rad Pwer Bike. Yu can begin by pedaling the bike in the apprpriate drivetrain gear with r withut pedal assistance. Yu may als use the thrttle t accelerate and maintain yur desired speed. T turn n the headlight nce the battery/lcd display are n, hld dwn the tp and middle buttn lcated n the left side f the handlebars fr 2-3 secnds. Users must fllw the instructins and warning cntained in this manual fr their safety. D nt attempt t perate yur Rad Pwer Bike until yu have attained adequate knwledge f its cntrl and peratin. Damage caused by failing t fllw instructins is nt cvered under warranty and culd result in persnal injury t yu r thers as well as damage t prperty and/r yur Rad Pwer Bike. Cntact Rad Pwer Bikes if yu have any questins abut assembly r peratin. W W W. R A D P O W E R B I K E S. C O M 11

LCD Display Features The image shws the varius features and infrmatin displayed n the wireless remte. The display is cntrlled using the 3 buttn remte munted n the left side f the handlebar. Fr mre infrmatin n the LCD display and peratin please refer t the SW-LCD manual in the Appendix. Driving Range The range f yur Rad Pwer Bike is the distance the bike will travel n a single full charge f the nbard battery pack. The range values in this manual are estimates based n expected usage characteristics. Sme f the factrs which effect range include changes in elevatin, speed, paylad, and acceleratin, number f starts and stps and ambient air temperatures. Tire pressure and terrain are als imprtant variables t cnsider. We suggest that yu ride cnservatively when yu first get yur Rad Pwer Bike t get t knw yur bike and travel rutes. Once yu becme familiar with the range requirements f yur travel rutes, and the capabilities f yur Rad Pwer Bikes yu can then adjust yu riding characteristics if yu s desire. The fllwing table prvides general estimates and utlines varius factrs effecting range and their cmbined estimated effects n range. This table is meant t help wners understand the factrs that can increase f decrease range but Rad Pwer Bikes makes n claims t the range that individual users might btain. Expected Range Operating Cnditins 20 miles Hilly Terrain Heavy Paylad Windy High Speeds W W W. R A D P O W E R B I K E S. C O M 12

Light Pedaling 30 miles Flat Terrain Nrmal Paylad Nt Windy Medium Speeds Light Pedaling 40 miles Flat Terrain Nrmal Paylad Nt Windy Lw Pedal Assist Level Mderate t Heavy Pedaling Battery Capacity Display The LCD readut n the handlebar f yur Rad Pwer Bike features a battery capacity guage (much like the fuel guage n an autmbile). It is recmmended that users stp perating the bike nce ne bar is left n the display. Once the battery is fully depleted, the last remaining bar will begin t flash, cmmunicating t the user that they shuld cease peratin immediately. Best Practices fr Extending Range and Battery Life Ntice: It is recmmended that users pay clse attentin and ride within the fllwing limitatins t ensure the hub mtr des nt verheat r becme damaged frm excessive lading. W W W. R A D P O W E R B I K E S. C O M 13

D nt climb hills steeper than 15% in grade. Pedal t assist the mtr when climbing hills and accelerating frm a stp. Avid sudden starts and stps. When climbing hills reduce the pwer utput t 500 watts r less. This can be accmplished by pedaling with the bike while in pedal assist mdes 1 r 2. Accelerate slwly. Parking, Strage and Transprt Please fllw these basic parking, strage and transprt tips t ensure yur bike is well cared fr n and ff the rad. When pushing the vehicle manually, turn ff the pwer t avid accidental acceleratin frm the mtr. It is recmmended t park indrs. Switch the pwer ff, and any lights t cnserve battery. Remve the key frm the bike and ensure the battery is lcked t the frame r remved and brught with yu fr security. In public places, yur Rad Pwer Bike must be parked in accrdance with lcal rules and regulatins. If yu have t park utdrs in rain, r wet cnditins yu shuld nly leave yur Rad Pwer Bike utside fr a few hurs and prceed t park the bike in a dry lcatin afterwards in rder t allw all the systems t dry ut. Much like a regular bike, use in wet cnditins mandates a mre regular maintenance schedule t ensure yur bike des nt becme rusty, crrded and t ensure all systems are always wrking safely. D nt park, stre, r transprt yur Rad Pwer Bike n a rack that is nt designed fr the size and weight f the bike. Wide tires, as used n Rad Pwer Bikes, cannt fit int all bike racks, please select an apprpriate rack fr the width f tires used n yur bike. Lcking up yur bike is recmmended t ensure yur bike is secure and the chance f theft is reduced. Rad Pwer Bikes makes n claims r recmmendatins n the prper lck hardware r prcedures t secure yur bike, but we d recmmend yu take the apprpriate precautins t keep yur Rad Pwer Bike safe frm theft. W W W. R A D P O W E R B I K E S. C O M 14

When string yur bike r carrying yur bike n a rack fr transprt, yu can remve the battery pack t reduce the weight f the bike and make lifting and lading easier. Regenerative Braking Regenerative braking is active n the RadWagn whenever the frnt and/r rear brake lever is applied. There is an electrnic switch in the brake lever and when it is applied, the electric hub mtr will turn int a brake. This feature recharges the battery pack when cming t a stp and travelling dwnhill. The frce f the mtr acting as a brake allws the bike t slw dwn mre rapidly cmpared t a standard bicycle; because f this yu shuld prceed with cautin and practice using this helpful feature befre traveling n public streets and dwnhill rutes. Carrying Lads and Passengers MAXIMUM PAYLOAD FOR RADWAGON The ttal maximum weight limit f the RadWagn (350 Lbs.) includes the weight f the rider as well as clthing, riding gear, carg, ther riders, etc. The kickstand is nt designed t be used fr lading carg. Yu MUST hld nt the bike whenever lading carg, especially when lading precius carg and children. D nt assume the bike is stable and balanced when using the kickstand, always hld nt the bike when carg is being laded r in place. Ttal paylad: 350 lbs. Rear Rack: 120 lbs. Running Bards: 40 lbs. per side Kickstand: 100 lbs. CARRYING CHILDREN AND OTHER PASSENGERS W W W. R A D P O W E R B I K E S. C O M 15

The use f certified and apprved child seating and equipment are required whenever carrying children. Rear wheel guards must be in place whenever carrying passengers t ensure feet and hands d nt cntact mving wheels. Ensure hands and feet are kept away frm wheels at all times the bike is in mtin. Check all regulatins in the area where yu perate the RadWagn t ensure carrying passengers, children, r carg is allwed. Fllw the stated weight limits in the sectin abve, d nt verlad the RadWagn. The RadWagn shuld never be perated by persns under the age f 18 years ld. Children incapable f riding a bike independently r under the age f fur shuld nt ride as passengers n the back f the RadWagn unless they are seated in a prperly fitted and apprved Child Safety Seat. Ntice: The fllwing bulleted list prvides imprtant additinal tips fr the safe peratin f the RadWagn when used fr carrying children and ther passengers. D nt allw passengers t sit sideways r backwards n the rear deck. D nt allw passengers t stand r kneel n the rear deck, r running bards. Increased weight frm passengers will increase the time it takes t slw the bike when braking, please plan yur stps accrdingly. Ensure bth frnt and rear brakes are prperly adjusted and maintained. When carrying passengers 4 years ld r abve yu must have the running bards, rear wheel side cvers and a stker handlebar. As mentined abve, children incapable f riding a children s bike shuld nt ride as passengers, use yur best judgement as a parent r guardian. Hld nt yur bicycle when lading and ensure that yur passengers are safely seated befre beginning t ride. That yu and yur passengers are wearing a prperly fitted and apprved helmet. Since passengers sit behind yu they cannt see bumps r upcming turns s instruct yur passengers t brace fr bumps and be prepared fr turns and ther maneuvers. Passengers shuld sit directly ver r frward f the rear wheel n the back deck, and n mre than 40 punds shuld be laded ver the rear 1/3 rd f the back deck. W W W. R A D P O W E R B I K E S. C O M 16

Never leave the bike unattended with children n the bicycle. Ensure children are remved frm the bike befre yu lk away r walk away frm the bike, therwise the bike culd tip ver and cause serius injury t yur mst precius carg. CARRYING CARGO D nt remve the clear rear wheel side cvers frm yur RadWagn. These help t keep hands and feet away frm the mving wheels. Cntact with the rear wheel can cause injury and damage t ccur. The kickstand is nt designed t be used fr lading carg. Yu MUST hld nt the bike whenever lading carg, especially when lading precius carg and children. D nt assume the bike is stable and balanced when using the kickstand, always hld nt the bike when carg is being laded r in place. Carrying a carg lad invlves additinal risks which need t be paid clse attentin t, users shuld practice riding n a flat and pen area with light carg befre attempting t carry heavier lads r passengers. Yu must becme accustmed t the braking, steering, and peratinal adjustments required t safely perate the RadWagn with carg. Braking, acceleratin, and balancing are all significantly affected by the additin f carg laded n the RadWagn. Ntice: The fllwing bulleted list prvides imprtant tips fr the safe peratin f the RadWagn when used fr carrying carg. Plan yur rute accrdingly as yur hill climbing ability, steering and braking are all impacted when carg is laded n the RadWagn. Hills that are nrmally easy t climb and descend withut carg can becme challenging and dangerus nce carg is laded. Carg shuld be laded as lw as pssible t lwer the center f gravity and imprve stability, but ensure that carg des nt interfere with any mving cmpnents r the grund. Ensure yur lads are prperly secured and peridically check that nthing lsens. Get a feel fr the carg lad in a flat and pen area befre riding n rads. W W W. R A D P O W E R B I K E S. C O M 17

Maintenance D nt use the frnt brake by itself, always apply the rear brake first fllwed by the frnt brake and be sure t use bth brakes fr all braking peratins. Frnt frk failure r lss f cntrl are plausible when the frnt brake is perated independently fr slwing at high speed with carg lads. D nt remve the clear rear wheel side cvers frm yur RadWagn. These help t keep straps and carg away frm the mving wheels. Cntact with the rear wheel can cause injury and damage t ccur. The kickstand is nt designed t be used fr lading carg. Yu MUST hld nt the bike whenever lading carg, especially when lading precius carg and children. D nt assume the bike is stable and balanced when using the kickstand, always hld nt the bike when carg is being laded r in place. Bicycle Care T ensure safe riding cnditins yu must prperly maintain yur bike. Yu shuld fllw these basic guidelines and see yur certified lcal bike shp seasnally t ensure yur bike is safe fr use. Prperly maintain batteries by keeping them fully charged when nt in use. Never immerse the bike r any cmpnents in water as the electrical system may be damaged. Peridically check wiring and cnnectrs t ensure there is n damage and the cnnectrs are secure. T clean, wipe the frame with a damp clth saked in a mild nn-crrsive detergent mixture. Dry with a clth. Stre under shelter; avid leaving it in the rain r expsed t crrsive materials. If expsed t rain, dry yur bicycle afterwards and apply anti-rust treatment t chain and ther unpainted steel surfaces. Riding n the beach r in castal areas expses yur bicycle t salt which is very crrsive. Wash yur bicycle frequently and wipe r spray all unpainted parts with anti-rust treatment. Damage frm crrsin is nt cvered under warranty s special care shuld be given t extend the life f yur bike when used in cast areas r areas with salty air r water. W W W. R A D P O W E R B I K E S. C O M 18

If the hub and bttm bracket bearings have been submerged in water they shuld be taken ut and re-greased. This will prevent accelerated bearing deteriratin. If the paint has becme scratched r chipped in the metal, use tuch up paint t prevent rust. Clear nail plish can als be used as a preventative measure. Regularly clean and lubricate all mving parts, tighten cmpnents and make adjustments and required. Safety Checklist Ntice: Befre every ride it is imprtant t carry ut the fllwing safety checks. Safety Check Basic Steps 1. Brakes Ensure frnt and rear brakes wrk prperly. Ensure brake pads are nt ver wrn and are crrectly psitined in relatin t the rims. Ensure brake cntrl cables are lubricated, crrectly adjusted and display n bvius wear. Ensure brake cntrl levers are lubricated and tightly secured t the handlebars. 2. Wheels and Tires Ensure tires are inflated t within the recmmended limits displayed n the tire sidewalls. Ensure ties have tread and have n BULGES OR EXCESSIVE WEAR. Ensure rims run true and have n bvius wbbles r kinks. Ensure all wheel spkes are tight and nt brken. Check axle nuts and quick releases t ensure they are tight. If yur bicycle is utfitted with quick release axles, ensure the lcking levers are crrectly tensined and in the clsed psitin. 3. Steering Ensure handlebar and stem are crrectly adjusted and tightened, and allw prper steering. Ensure the handlebars are set crrectly in relatin t the frks and the directin f travel. 4. Chain Ensure the chain is iled, clean and runs smthly. Extra care is required in wet r dusty cnditins 5. Bearings Ensure all bearings are lubricated, run freely and display n excess mvement, grinding r rattling. W W W. R A D P O W E R B I K E S. C O M 19

Check headset, wheel bearings, pedal bearings and bttm bracket bearings. 6. Cranks and Pedals Ensure pedals are securely tightened t the cranks. Ensure the cranks are securely tightened and are nt bent. 7. Derailleurs Check that the derailleur(s) are adjusted and functining prperly. Ensure shift and brake levers are attached t the handlebar securely. Ensure all brake and shift cables are prperly lubricated. 8. Frame and Frk Check that the frame and frk are nt bent r brken. If either are bent r brken, they shuld be replaced. 9. Accessries Ensure all reflectrs are prperly fitted and nt bscured. Ensure all ther fitting n the bike are prperly secured and functining. Ensure rider is earing helmet and any ther required riding safety gear. 10. Mtr Drive Assembly and Thrttle Ensure hub mtr is spinning smthly and the mtr bearings are in gd wrking rder. Ensure all pwer cables running t hub mtr are secured and undamaged. Make sure the hub mtr axle blts are secured and all trque arms and trque washers are in place. 11. Battery Pack Ensure battery is charged befre use. Trubleshting Ensure there is n damage t battery pack. Lck battery t frame and check t see that it is secured. Basic Trubleshting Symptms Pssible Causes Mst Cmmn Slutins 1 It desn t wrk 1. Insufficient battery pwer 2. Faulty Cnnectins 3. Battery nt fully seated in tray 4. Imprper turn n sequence 5. Brakes are applied 2 Irregular acceleratin and/r 1. Insufficient battery pwer reduced tp speed 2. Lse r damaged thrttle 3 When pwered n the mtr des nt respnd 1. Lse wiring 2. Lse r damaged thrttle 1. Charge the battery pack 2. Clean and repair cnnectins 3. Install battery crrectly 4. Turn n bike with prper sequence 5. Disengage brakes 1. Charge r replace battery 2. Replace thrttle 1. Repair and r recnnect 2. Tighten r replace W W W. R A D P O W E R B I K E S. C O M 20

3. Lse r damaged mtr plug wire 4. Damaged mtr 4 Reduced range 1. Lw tire pressure 2. Lw r faulty battery 3. Driving with t many hills, headwind, braking, and/r excessive lad 4. Batter discharged fr lng perid f time withut regular charges, aged r damaged. 5 The battery wn t charge 1. Charger nt well cnnected 2. Charger damaged 3. Battery damaged 4. Wiring damaged 6 Wheel r mtr makes strange 1. Damaged mtr bearings nises 2. Damaged wheel spkes r rim 3. Damaged mtr wiring 3. Secure r replace 4. Repair r replace 1. Adjust tire pressure 2. Check cnnectins r charge battery 3. Assist with pedals r adjust rute 4. Replace the battery 1. Adjust the cnnectins 2. Replace 3. Replace 4. Repair r replace 1. Replace 2. Repair r replace 3. Repair r replace mtr. Errr Detectin Yur Rad Pwer Bike is equipped with an errr detectin system integrated int the LCD display and mtr cntrller. In the case f an electrnic cntrl system fault an errr cde shuld display. The fllwing errr cdes are the mst cmmn and can aid in trubleshting. If yur bike has an errr cde displayed at any time it is recmmended that yu cease peratin and cntact Rad Pwer Bikes immediately. Errr Cde Definitin 21 Abnrmal Current 22 Thrttle Fault 23 Mtr Phase Prblem 24 Mtr Hall Defect 25 Brake Failed Or Brake Applied While Turning On 30 Abnrmal Cmmunicatin W W W. R A D P O W E R B I K E S. C O M 21

Wiring Diagram The basic wiring diagram f the cmplete electrnic system (left) and display (right) are meant fr use in basic diagnstics r trubleshting with the help f a Rad Pwer Bike technical supprt agent. Warnings and Safety General Warnings Like any sprt bicycling invlves risk f injury and damage. By chsing t ride a bicycle, yu assume the respnsibility fr that risk, s yu need t knw, and practice the rules f safe and respnsible riding and the prper use and maintenance f this bicycle. Prper use and maintenance f yur bicycle reduces risk ver injury. Yur bicycle is designed fr use by persn 18 years ld and abve. W W W. R A D P O W E R B I K E S. C O M 22

Riders must have the physical cnditin, reactin time and metal capability t ride and manage traffic, rad cnditins, and sudden situatins and als respect the laws gverning electric bicycle use where they ride, regardless f age. If yu have an impairment r disability such as a visual impairment, hearing impairment, physical impairment, cgnitive/language impairment, r a seizure disrder, cnsult yur physician befre riding any bicycle. General Operating Rules Ntice: It is recmmended that users pay special attentin t all f the general perating rules belw befre perating their Rad Pwer Bike. When riding bey the same rad laws as all ther rad vehicles. Including giving way t pedestrians and stpping at red lights and stp signs. Fr additinal infrmatin, cntact the rad traffic authrity, plice department r Department f Mtr Vehicles in yur state. Ride predictably and in a straight line. Never ride against traffic. Use crrect hand signals t indicate turning r stpping. Ride defensively. T ther rad users yu may be hard t see. Cncentrate n the path ahead. Avid pthles, gravel, wet r ily rads, curbs, train tracks, speed bumps, drain gates, and ther bstacles. Crss train tracks at a 90 degree angle r walk yur bicycle acrss. Expect the unexpected such as pening car drs r cars backing ut f driveways. Be careful at intersectins and when preparing t pass ther vehicles r ther cyclists. Familiarize yurself with all the bicycles features. Practice shifting gears, using the brakes and pwer system. If yu are wearing lse pants, secure the bttm using leg clips r elastic bands t prevent them frm being caught in the chain r gears. Wear prper riding clthes and avid wearing pen te shes. Dn t carry passengers r carg that will interfere with yur ability t cntrl the bicycle. Dn t use items that may restrict yur hearing. W W W. R A D P O W E R B I K E S. C O M 23

D nt lck up the brakes. When braking, apply the rear brake first, then the frnt brake. The frnt brake is mre pwerful and if it is nt crrectly applied, yu may lse cntrl and fall. Maintain a cmfrtable stpping distance frm all ther bjects, riders, and vehicles. Safe braking distances are based n frces such as weather and light cnditins amng ther variables. Wet Weather It is recmmended t nt ride in wet weather. Ride in wet weather nly if necessary. This hybrid electric bicycle is nt meant fr use in puddles, heavy rain, and streams. Never immerse this prduct in water as the electrical system may be damaged. In wet weather yu need t take extra care when perating this bicycle. Brake earlier since it will take lnger t slw then when perated in dry cnditins. Decrease riding speed. Be mre visible n the rad. Wear reflective clthing and use apprved safety lights. Rad hazards are mre difficult t see when wet, prceed with cautin. Night Riding It is recmmended t nt ride at night. Ride at night nly if necessary. Ensure yur Rad Pwer Bike is equipped with a full set f crrectly psitined and clean reflectrs. Use a prperly functining lighting set cmprised f a white frnt lamp and red rear lamp. W W W. R A D P O W E R B I K E S. C O M 24

If using battery pwered lights, make sure batteries are well charged and carry an extra set f batteries and lights. Use flashing rear lights t increase visibility. Wear reflective and light clred clthing. Slw dwn and use familiar rads with street lighting, if pssible. Tire Inflatin and Replacement The RadWagn emplys 26 x 2.3 rubber tires with inner tubes. The tires are designed fr durability and safety fr regular cycling activities hwever tires need t be checked befre each use fr prper inflatin and cnditin. Prper inflatin, care and timely replacement will help t ensure that yur bikes peratinal characteristics will be maintained and unsafe cnditins avided. Rad Pwer Bikes recmmends 50-60 PSI fr the frnt and rear tires n the RadWagn. It is critically imprtant prper air pressure is maintained in pneumatic tires at all times. D nt underinflate r verinflate yur tires. Lw pressure may result in lss f cntrl, and verinflated tires may burst. Failure t maintain the air pressure rating indicated n pneumatic tires at all times may result in tire and/r wheel failure. Inflate yur tires frm a regulated air surce with an available pressure gauge. Inflating yur tires frm an unregulated air surce culd verinflate them, resulting in a burst tire. When tire wear becmes evident r a flat tire is discvered, yu must replace the tires and/r tubes befre perating he bike r injury t peratrs and/r damage t yur bike culd ccur. T prevent serius injury, ensure that all air pressure has been remved frm the inner tube prir t remving the tire frm the rim W W W. R A D P O W E R B I K E S. C O M 25

Fr mre infrmatin n tire r tube replacement prcedures, r questins abut tire inflatin, visit the Rad Pwer Bikes website and cntact Rad Pwer Bikes technical supprt. A Nte fr Parents and Guardians As a parent r guardian, yu are respnsible fr the activities and safety f yur child. The RadWagn is nt designed fr use by children. If yu are carrying a passenger in a child safety seat, they must als be wearing a helmet. Additinal safety infrmatin regarding helmets fllws in the Helmet sectin f this manual. Safety Ntes The fllwing safety ntes prvide additinal infrmatin n the safe peratin f yur Rad Pwer Bike and shuld be clsely reviewed. Failure t review these ntes can lead t serius injury r death. All users must read and understand this manual befre first use. Additinal manuals fr cmpnents used n yur bicycle may als be prvided and shuld be read befre use in additin t this manual. Ensure that yu cmprehend all instructin and safety ntes/warnings. Ensure the bike fits yu prperly befre first use. Yu may lse cntrl r fall if yur bike is t big r t small. Always wear an apprved bicycle helmet whenever using this prduct and ensure that all helmet manufacturer instructins are used fr fit and care f yur helmet. Failure t wear a helmet when riding may result in serius injury r death. Ensure crrect tightening and setup is perfrmed n yur bicycle befre first and checked regularly. It is yur respnsibility t familiarize yurself with the laws and requirements f peratin f this prduct in the area(s) where yu ride. Ensure handle bar grips are nt damaged and prperly installed. Lse r damaged grips can cause yu t lse cntrl and fall. D nt use this prduct with standard bicycle trailers, stands r bicycle racks. Cntact Rad Pwer Bikes t check if yur equipment will wrk with the bicycle. Off-rad riding requires clse attentin and specific skills and presents variable cnditins and hazards which accmpany the cnditins. Wear apprpriate safety gear and d nt ride alne in remte areas. W W W. R A D P O W E R B I K E S. C O M 26

Engaging in extreme riding is extremely dangerus and shuld be avided. Althugh many articles/advertisements/catalgues depict extreme riding this is nt recmmended nr permitted and yu can be seriusly injured r killed if yu perfrm extreme riding. Bicycles and bicycle parts have strength and integrity limitatins and extreme riding shuld nt be perfrmed r yu risk damaging the cmpnents r becming seriusly injured r killed. Failure t cnfirm prper installatin, cmpatibility, prper peratin r maintenance f and cmpnent r accessry can result in serius injury r death. After any incident yu must cnsider yur bike unsafe t ride until yu cnsult with a certified bicycle service prvider fr a cmprehensive inspectin. Failure t prperly charge, stre r use yur battery will vid the warranty and may cause a hazardus situatin. Extreme care shuld be taken when using the pedal assist sensr and prpulsin n this prduct. Ensure yu understand and are prepared fr the pwer assistance t engage as sn as pedaling is underway. Yu shuld check the peratin f the brake inhibitr switches befre each ride. The brake system is equipped with an inhibitr which shuts dwn the pwer t the electric mtr whenever the brakes are engaged. Check prper peratin f brake switches befre riding. User must understand the peratin f the twist thrttle and pedal assist sensrs befre using, and take ample care in their usage in respect t traveling at speeds apprpriate fr usage area and user experience level. Always use the lwest assist level until yu are cmfrtable with the bike and feel cnfident in cntrlling the pwer. Any aftermarket changes t yur Rad Pwer Bike nt expressly apprved by Rad Pwer Bikes culd vid the warranty and create an unsafe riding experience. Because electric bicycles are heavier and faster than nrmal bicycles, they require extra cautin and care while riding. Take extra care while riding in wet cnditins. Feet r hands can slip in wet cnditins and lead t death r serius injury frm a fall. D nt remve frnt r rear reflectrs, pedal reflectrs r bell. Helmets It is strngly advised that a prperly fitting ANSI r SNELL apprved bicycle safety helmet be wrn at all times when riding yur bicycle. Always wear a prperly fitted helmet which cvers the frehead when riding a bicycle. Many states require specific safety devices. It is yur respnsibility t familiarize yurself with the laws f the state where yu ride and t cmply with all applicable laws, including prperly equipping yurself and yur bike as the law requires. Reflectrs are imprtant safety devices which are designed as an integral part f yur bicycle. Federal regulatins require every bicycle t be equipped W W W. R A D P O W E R B I K E S. C O M 27

with frnt, rear, wheel, and pedal reflectrs. These reflectrs are designed t pick up and reflect street lights and car lights in a way that helps yu t be seen and recgnized as a mving bicyclist. Check reflectrs and their munting brackets regularly t make sure they are clean, straight, unbrken and securely munted. Have yur dealer replace damaged reflectrs and straighten r tighten any that are bent r lse. Link t Assembly Vide and Online Resurces Assembly Vide Please visit the Rad Pwer Bikes YuTube Channel t view the fficial RadWagn Assembly Vide here: https://www.yutube.cm/watch?v=qxysphygrvi Online Resurces Please visit the Rad Pwer Bikes website at http://www.radpwerbikes.cm/pages/radwagn-supprt-and-best-practices fr mre infrmatin r t cntact us. Limited Warranty WARRANTY INFO Every bike is cvered under ur manufacturer's ne year all-inclusive warranty fr the riginal wner against all manufacturing defects. Rad Pwer Bikes warrants this prduct, including all individual cmpnents against defects in material r wrkmanship as fllws: RAD POWER BIKES LIMITED 1 YEAR WARRANTY Rad Pwer Bikes bicycle cmpnents including frame, frks, stem, handlebar, headset, seat pst, saddle, brakes, lights, bttm bracket, crank set, pedals, rims, spkes, wheel hub, freewheel, cassette, derailleur, shifter, mtr, thrttle, cntrller, wiring harness, LCD display, kickstand, reflectrs and hardware are warranted t be free frm manufacture W W W. R A D P O W E R B I K E S. C O M 28

defects in materials and/r wrkmanship fr a 1 year perid frm the date f riginal purchase. Wear and tear is nt cvered under warranty. Rad Pwer Bikes lithium in batteries are warranted t be free frm manufacturing defects in materials and/r wrkmanship fr a 1 year perid frm the date f riginal purchase. The battery warranty des nt include damage frm pwer surges, use f imprper charger, imprper maintenance r ther such misuse, nrmal wear r water damage. TERMS OF WARRANTY This warranty nly applies t the riginal wner f a Rad Pwer Bikes bicycle. This warranty des nt apply t rental r cmmercial use bicycles. This warranty is expressly limited t the replacement f defective parts at the sle discretin f Rad Pwer Bikes. This warranty des nt cver any damage r defects resulting frm failure t fllw instructins in the wner s manual, acts f Gd, accident, misuse, neglect, abuse, cmmercial use, alteratins, mdificatin, imprper assembly, wear and tear, installatin f parts r accessries nt riginally intended r cmpatible with the bicycle as sld, peratr errr, water damage, extreme riding, stunt riding, r imprper fllw-up maintenance. This warranty des nt include cnsumables r nrmal wear and tear parts (tires, tubes, brake pads, cables and husing, grips). Rad Pwer Bikes will nt be liable and/r respnsible fr any damage, failure r lss caused by any unauthrized service r use f unauthrized parts. In n event shall Rad Pwer Bikes be respnsible fr any direct, indirect r cnsequential damages, including withut limitatin, damages fr persnal injury, prperty damage, r ecnmic lsses, whether based n cntract, warranty, negligence, r prduct liability in cnnectin with their prducts. All claims t this warranty must be made thrugh Rad Pwer Bikes. Prf f purchase may be required with any warranty request. W W W. R A D P O W E R B I K E S. C O M 29