Supersedes: 100.50-CL1 (1014) Form 100.50-CL1 (517) MECHANICAL CONTRACTOR INSTALLATION CHECKLIST AND UNIT SETUP DATA SHEET CUSTOMER: ADDRESS: PHONE: SERIES 100 PACKAGED ROOFTOP UNIT WITH IPU CONTROL 035-21780-030 JOB NAME: LOCATION: CUSTOMER ORDER NO: JCI TEL NO: JCI ORDER NO: JCI CONTRACT NO: UNIT MODEL NO: The work (as checked below) is in process and will be completed by: UNIT SERIAL NO: / / Month Day Year Refer to the appropriate Installation, Operation, and Maintenance (IOM) manuals before evaluating the information on this Checklist. Completing this Checklist is acknowledgment that you have read the associated IOM manual. 50 65 ton, Mod F (Form 100.50-NOM5) 70 105 ton, Mod F (Form 100.50-NOM9) 120 150 ton, Mod G (Form 100.50-NOM11) The following work must be completed in accordance with installation instructions: A. Installing Contractor Checklist 1. Has the duct work been completed?... 2. If the unit is configured for Variable Air Volume (VAV) or FlexSys, are the VAV or underfloor FlexSys boxes operational?... 3. Has the power wiring been completed?... 4. Has the control wiring been completed?... 5. Is the Building Automation System (BAS) connected to the unit and operational, if applicable?... 6. If the unit is configured for Single Zone VAV (SZVAV): a. Has a hardwired zone sensor (10K Type III thermistor) been connected to the appropriate terminals on CTB1?... OR b. Is the BAS communicating a zone temperature to the unit?... 7. If applicable, has all pneumatic tubing been installed from the duct static or building static pressure transducers in the appropriate locations per IOM manual?... 8. If applicable, has the shipped loose outdoor pressure reference been installed per the enclosed instructions?... 9. Have all the condensate drains been installed and trapped properly per the diagram in the appropriate IOM manual?... 10. If the unit has gas heat: a. Has the gas line been installed per local codes and purged of air? b. Is the incoming gas pressure to the unit within the range specified on the unit nameplate?... 11. If the unit has hot water (HW) or steam, has the field piping to the HW/steam coil been completed?... 12. Are the air filters installed and clean?... 13. Have all shipping bolts been removed from the fan assemblies?... 14. Has the unit been air balanced?... 15. Has the unit had any modifications by a third party manufacturer, such as Fisen?... If so, please list all modifications completed below. 16. If applicable, have field-provided freezestats been installed in the duct work to protect HW/steam coils that may be located in VAV boxes?... 17. Has the Unit Setup Data Sheet, pages 8 16, been properly completed?... If Johnson Controls is performing the start-up, all applicable items MUST be completed before the start-up can be performed. If any of the items are not complete, it will be at the discretion of the Johnson Controls branch whether to perform start-up or not. Any extra time needed to perform the start-up due to non completion of the above list will be charged to the installing contractor. Owner's operating personnel is responsible for ensuring all installation work is complete: Name: Phone Number: Name: Phone Number: Name: Phone Number:
UNIT SETUP DATA SHEET DEFINITIONS UNIT DATA Fast Compressor Start Control Method (SZVAV) Dehumidification Control (SZVAV and VAV) SAT Reset Method (VAV only) Smoke Purge Seq 1 PROGRAM This sequence allows the unit controller to go to a specific cooling stage when transitioning from a Standby mode to and Active Cooling Mode. There will be a 15 second delay between compressor starts. Determines how the unit will be controlled when set up for Single Zone Variable Air Volume (SZVAV) in the OCC and UNOCC modes. Also determines the UNOCC control method for VAV and FlexSys (Wired Zone Temp or Comm Zone Temp only; staged control not valid for VAV and FlexSys). Range: Wired Zone Temp/Comm Zone Temp This sequence allows the unit to utilize dehumidification if equipped with Hot Gas Reheat (HGRH). This will be used to cool the air below the typical temperature, which also dehumidifies. Allows the unit controller to utilize one of four methods for resetting the active Cooling SAT SP. Return Air, Outside Air, and Supply Fan Speed have internal control logic. Hardwired requires a signal from the Building Automation System (BAS) or Hardwired VDC signal to CTB1 Range: Hardwired/Return Air/Outside Air/Supply Fan Speed Default: Hardwired Allows the end user to determine the appropriate sequence if the unit enters a Smoke Purge sequence. Smoke Purge is a specialized sequence that is typically initiated only after a building emergency such as fire/smoke disaster. Range: Purge/Pressurization/Evacuation Default: Purge Smoke Purge Seq 2 Allows the end user to determine the appropriate sequence if the unit enters a Smoke Purge sequence. Smoke Purge is a specialized sequence that is typically initiated only after a building emergency such as fire/smoke disaster. Range: Purge/Pressurization/Evacuation Default: Pressurization Smoke Purge Seq 3 Allows the end user to determine the appropriate sequence if the unit enters a Smoke Purge sequence. Smoke Purge is a specialized sequence which is typically initiated only after a building emergency such as fire/smoke disaster. Range: Purge/Pressurization/Evacuation Default: Evacuation 2 JOHNSON CONTROLS
UNIT SETUP DATA SHEET DEFINITIONS (CONT'D) FORM 100.50-CL1 COOLING Supply Air Tempering (VAV and FlexSys) Dew Point Reset (FlexSys only) Active Slab Control (FlexSys only) SUPPLY SYSTEM Instability Monitor HEATING Morning Warm-Up Adaptive Morning Warm-Up Night Set Back HW Valve Action VENTILATION Continuous Vent (SZVAV) Comfort Ventilation (SZVAV) PROGRAM (CONT'D) This sequence allows the unit controller to utilize the unit s heating medium if the outside air used for ventilation causes the supply air temperature to drop below the Cooling SAT SP. Does not function if the economizer is active or if mechanical cooling is in operation. Allows the unit controller to lower the active Mixed SAT SP if the underfloor air temperature approaches the dew point temperature of the air. This sequence requires an underfloor slab temp sensor and underfloor air humidity sensor be installed. Both are field provided and wired. Allows the unit controller to operate the unit s heating medium if the conditions of the underfloor slab would allow for the formation of condensate. This sequence requires an underfloor slab temp sensor be field provided and installed. This sequence is only utilized if the unit is twinned together with other units. This sequence will monitor the Supply Fan VFD speed and the Current SAT and will stage OFF compressors if the current SAT drops below 45 F or the Supply Fan VFD speed decreases drastically in a set amount of time. This sequence allows the unit s heating medium to warm up a building before the OCC period begins. This sequence is only utilized if the unit s internal time schedule is used. This sequence is used for UNOCC cooling and heating operation. For proper operation, the unit must have a valid zone temp value. This sequence tells the unit controller how the field provided/installed HW Valve is to be controlled. Only used if Heating Type is HW/Steam Heat. Range: Direct/Reverse Default: Direct This sequence allows the supply fan to run continuously during the OCC mode. This sequence will allow the unit to bring on cooling or heating before the space requires it. It is typically used for SZVAV units with higher than normal OA requirements for ventilation. JOHNSON CONTROLS 3
UNIT SETUP DATA SHEET DEFINITIONS (CONT'D) UNIT DATA Unit Design Airflow COOLING OCC Zone Cooling SP (SZVAV) UNOCC Zone Cooling SP (SZVAV) RAT Cooling SP (VAV and FlexSys) SAT Low SP (VAV) SAT High SP (VAV) OAT SP for Low SAT (VAV) OAT SP for High SAT (VAV) RAT SP for Low SAT (VAV) RAT SP for High SAT (VAV) Fan Speed SP for Low SAT (VAV) Fan Speed SP for High SAT (VAV) Mech Cooling Lockout Temp SETPOINTS This setpoint is used to determine the Supply fan CFM. It is relevant is determining the proper cooling stage needed when Fast Compressor Start is User Enabled. This data will be available on the Factory Order Form. Default: 7500 CFM This SP is used to determine when to activate OCC cooling. If the current zone temp is greater than this SP, cooling will be activated. Default: 72.0 F This SP is used to determine when to activate UNOCC cooling. If the current zone temp is greater than this SP, cooling will be activated. This SP will also be used for Unocc Cooling operation of VAV and FlexSys systems. Default: 85.0 F This SP is used to determine when to activate OCC cooling. If the current RAT temp is greater than this SP, cooling will be activated. Default: 70.0 F This is the low SAT SP value the unit controller will control the supply air temperature to when the unit type is VAV and in an active cooling mode. Default: 55.0 F This is the high SAT SP value the unit controller will control the supply air temperature to when the unit type is VAV and in an active cooling mode. Default: 65.0 F This is the temperature of the outdoor air that will cause the unit controller to control to the Low SAT SP. Only used if the SAT Reset method is Outside Air. Default: 80.0 F This is the temperature of the outdoor air that will cause the unit controller to control to the High SAT SP. Only used if the SAT Reset method is Outside Air Default: 70.0 F This is the temperature of the return air that will cause the unit controller to control to the Low SAT SP. Only used if SAT Reset method is Return Air. Default: 90.0 F This is the temperature of the return air that will cause the unit controller to control to the High SAT SP. Only used if SAT Reset method is Return Air. Default: 85.0 F This is the speed of the supply fan VFD that will cause the unit controller to control to the Low SAT SP. Only used if SAT Reset method is Supply Fan Speed. Default: 90% This is the speed of the supply fan VFD that will cause the unit controller to control to the High SAT SP. Only used if SAT Reset method is Supply Fan Speed. Default: 70% This is the outside air temperature that compressor operation will be inhibited if the unit has a low ambient package installed on a compressor system. If no low ambient packages are installed, this value will be fixed at 50.0 F and cannot be changed. Default: 50.0 F 4 JOHNSON CONTROLS
UNIT SETUP DATA SHEET DEFINITIONS (CONT'D) FORM 100.50-CL1 COOLING (CONT'D) 1st Stage Cooling SP (SZVAV) 2nd Stage Cooling SP (SZVAV) MX Supply Air Temp SP (FlexSys) Maximum Bypass (FlexSys) Evap Leaving Air Temp High SP (FlexSys) Evap Leaving Air Temp Low SP (FlexSys) HGRH RAT SP for High SAT (SZVAV and VAV) HGRH RAT SP for Low SAT (SZVAV and VAV) HGRH SAT High SP (SZVAV and VAV) HGRH SAT Low SP (SZVAV and VAV) RA-RH for High SA Dewpoint (SZVAV and VAV) RA-RH for Low SA Dewpoint (SZVAV and VAV) COMPRESSOR SYSTEMS Compressor System 1 Unloading Pressure Compressor System 2 Unloading Pressure Compressor System 3 Unloading Pressure SETPOINTS (CONT'D) When the unit is in Occ Cooling Low, this is the SP the mechanical cooling and/or economizer will be controlled to. This SP will also be used for Unocc Cooling operation of VAV and FlexSys systems. Default: 60.0 F When the unit is in Occ Cooling High, this is the SP the mechanical cooling and/or economizer will be controlled to. This SP will also be used for Unocc Cooling operation of VAV and FlexSys systems. Default: 55.0 F This is the value the unit controller will try to control the supply air temperature to being delivered to the space when unit type is FlexSys and in an active cooling mode. Default: 60.0 F This SP is used to set the maximum amount or air that is allowed to be bypassed through the return air bypass on a FlexSys system. Default: 40% This is the SP the compressors/economizer will be controlled to when a FlexSys unit is in Occ Cooling with Bypass. Internal logic and programming will determine when to utilize this SP Default: 60.0 F This is the SP the compressors/economizer will be controlled to when a FlexSys unit is in Occ Cooling with Bypass. Internal logic and programming will determine when to utilize this SP Default: 50.0 F If HGRH is Active, when the current RAT reaches this SP the Active SAT SP will be the HGRH SAT High SP. Default: 70.0 F If HGRH is Active, when the current RAT reaches this SP the Active SAT SP will be the HGRH SAT Low SP. Default: 80.0 F This SP is the high limit for the Active SAT SP when HGRH is Active. Default: 65.0 F This SP is the low limit for the Active SAT SP when HGRH is Active. Default: 55.0 F If HGRH is Active, when the current RA relative humidity reaches this SP the Active SP Dewpoint will be the SA Dewpoint High SP. Default: 50% If HGRH is Active, when the current RA relative humidity reaches this SP the Active SP Dewpoint will be the SA Dewpoint Low SP. Default: 60% This is the discharge pressure SP that will shut down one compressor in the tandem compressor circuit to help prevent the compressor system from experiencing a High Pressure Lockout. Default: 620 psig (R-410A) JOHNSON CONTROLS 5
UNIT SETUP DATA SHEET DEFINITIONS (CONT'D) SUPPLY SYSTEMS Duct Static Reset Low SP (VAV and FlexSys) Duct Static Reset High SP (VAV and FleSsys) Duct Static Over-Pressure (VAV and FlexSys) HEATING Occupied Zone Heating SP (SZVAV) Unoccupied Zone Heating SP (SZVAV) RAT Heating SP (VAV and FlexSys) Heat Limit Temperature Heating SAT (VAV and FlexSys) 1st Stage Heating SP (SZVAV) 2nd Stage Heating SP (SZVAV) ECONOMIZER Outside Air Enthalpy SP SETPOINTS (CONT'D) This is the low duct static SP that will be used when duct static pressure reset is being utilized. Default: 1.5 "w.c. This is the high duct static SP that will be used when duct static pressure reset is being utilized. This will also be the active duct static SP when duct static reset is not being utilized. Default: 2.5 "w.c. This is the duct static pressure SP that will cause the unit to shut-down on a duct high pressure alarm. Default: 3.0 "w.c. This SP is used to determine when to activate OCC heating. If the current zone temperature is less than this SP, heating will be activated. Default: 68.0 F This SP is used to determine when to activate UNOCC heating. If the current zone temperature is less than this SP, heating will be activated. This SP will also be used for Unocc heating operation of VAV and FlexSys systems. Default: 60.0 F This SP is used to determine when to activate OCC heating. If the current RAT temperature is less than this SP, heating will be activated. Default: 68.0 F This SP is the highest allowable supply air temperature when the heating is active. If the SAT reaches this SP, all heating operation will be immediately shut down. Default: 130.0 F This is the SAT SP the unit controller will control the supply air temperature to when the unit type is VAV or FlexSys and in an active heating mode. Default: 100.0 F When the unit is in Occ Heating Low, this is the SP the heating will be controlled to. This SP will also be used for Unocc Heating operation of VAV and FlexSys systems. Default: 85.0 F When the unit is in Occ Heating High, this is the SP the heating will be controlled to. This SP will also be used for Unocc Heating operation of VAV and FlexSys systems. Default: 100.0 F This is the value the unit controller will use when determining if the outside air is suitable for economizer operation. It will only be used if the economizer is Single or Dual enthalpy. Default: 28 Btu/LB 6 JOHNSON CONTROLS
UNIT SETUP DATA SHEET DEFINITIONS (CONT'D) FORM 100.50-CL1 VENTILATION CO 2 Offset SP OA Damper Minimum Position/Position 1 (Standard Damper) OA Damper Maximum Position/Position 2 (Standard Damper) Minimum OA Flow SP (Tek-Air Full IAQ and Fixed Minimum) Outside Air Minimum Flow (Tek-Air Full IAQ and Demand Ventilation) Outside Air Maximum Flow (Tek-Air Full IAQ and Demand Ventilation) EXHAUST Building Pressure Active SP Building Press Control Offset (SZVAV) Econo Output for Fan Start Econo Output for Fan Stop Exhaust Output for Fan Start Exhaust Output for Fan Stop SETPOINTS (CONT'D) This SP will be used only if Vent Control is Demand Ventilation. This SP is how far the indoor CO 2 must rise above the outdoor CO 2 level before Demand Ventilation becomes active. Default: 500 PPM This SP will only be used if the Vent Type is Standard. This will be the position of the OA damper when the supply fan is at 100% fan speed. Default: 15% This SP will only be used if the Vent Type is Standard. This will be the position of the OA damper when the supply fan is at 50% fan speed. Default: 30% This SP will be used if Vent Control is Fixed Minimum and Vent Type is Tek- Air Full IAQ. This will be the amount of OA used for ventilation. Default: 0 CFM This SP will be used if Vent Control is Demand Ventilation and Vent Type is Tek-Air Full IAQ. This will be the minimum airflow allowed when ventilation demand is at 0% Default: 0 CFM This SP will be used if Vent Control is Demand Ventilation and Vent Type is Tek-Air Full IAQ. This will be the maximum airflow allowed when ventilation demand is at 100%. Default: 0 CFM This SP will be used to control the exhaust fan/damper when Exhaust Type is On/Off Control Based on Bldg Pressure, Modulating Damper w/ Fixed Speed Exhaust Fan, or Modulating Exhaust Fan w/ VFD. It will also be used when the Exhaust Type is Return Fan w/ Exhaust. This SP will be used to determine when to remove excess building pressure. Default: 0.0 "w.c. This SP is used to determine when to start the exhaust sequence when Exhaust Type is On/Off Pressure Control. Default: 0.0 "w.c. This SP will be used to determine when to start the exhaust sequence when Exhaust Type is On/Off Damper Control. The OA damper open % will need to reach this level before starting the exhaust sequence. Default: 10% This SP will be used to determine when to stop the exhaust sequence when Exhaust Type is On/Off Damper Control. The OA damper open % will need to reach this level before stopping the exhaust sequence. Default: 5% This SP will be used to determine when to start the exhaust sequence when Exhaust Type is On/Off Pressure Control. The exhaust damper position % must reach this level before the exhaust sequence will be started. Default: 10% This SP will be used to determine when to stop the exhaust sequence when Exhaust Type is On/Off Pressure Control. The exhaust damper position % must reach this level before the exhaust sequence will be stopped. Default: 10% JOHNSON CONTROLS 7
UNIT SETUP DATA SHEET If start-up is to be performed by a JCI service branch, please fill in the appropriate values on the below checklist. Please determine your unit type (Variable Air Volume (VAV), Single Zone Variable Air Volume (SZVAV), or FlexSys) and fill in the appropriate settings. Some settings may be used in multiple unit types. Please refer to the Parameter Descriptions and Options list in the Start-Up Guide (Form 100.50-SU5) for more detailed explanations, or refer to the appropriate Installation, Operation, and Maintenance manual. Any values that are not filled in will be left at the factory default setting. If a Johnson Controls Technician is required to return to enter a value left blank, the installing contractor may be charged. OPTIONS 1. Push the OPTIONS key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different options for the system components. 4. Compare the options installed to the Options List sticker on the front of the unit or the Factory Order Form to be sure they match. 5. Use the checklist below to verify that all installed OPTIONS are input into the controller. A. UNIT DATA Unit Type Range = Constant Volume* / FlexSys / Single Zone VAV / Variable Air Volume * Constant Volume is no longer a selectable option after 01/01/2016. Unit Size Range = 50, 55, 60, 65, 70, 75, 80, 90, 105, 120, 130, or 150 Ton Model Generation Range = F or G Default = F... Unit Setting: Refrigerant Type Range = R410a Hot Gas Reheat (HGRH) Range = Installed / Not Installed Default = Not Installed... Unit Setting: B. COMP SYSTEM # Press Trans Pkg Range = None / Sys 1 / Sys 1, 2 / Sys 1, 2, 3 Low Ambient Pkg Range = None / Sys 1 / Sys 1, 2 / Sys 1, 2, 3 Press Trans Pkg Range = None / Sys 1 / Sys 1, 2 / Sys 1, 2, 3 Low Ambient Pkg Range = None / Sys 1 / Sys 1, 2 / Sys 1, 2, 3 8 JOHNSON CONTROLS
UNIT SETUP DATA SHEET (CONT'D) Press Trans Pkg Range = None / Sys 1 / Sys 1, 2 / Sys 1, 2, 3 Low Ambient Pkg Range = None / Sys 1 / Sys 1, 2 / Sys 1, 2, 3 C. HEATING Heating System Type Range = None / Electric / Stage Gas / Modulating Gas / Hot Water Steam Elec Heat Capacity - If Used Range = 40 Kw - 200 V / 80 Kw / 80 Kw - 200 V / 100 Kw / 100 Kw - 200 V / 120 Kw / 160 Kw / 200 Kw / 240 Kw Gas Heat Capacity - If Used Range = 375 Mbh / 750 Mbh / 1125 Mbh HW Valve Action - Hot Water / Steam Installed Range = Reverse Direct Default = Reverse... Unit Setting: D. ECONOMIZER Econo Installed Range = None / Dry Bulb / Single Enthalpy / Dual Enthalpy Econo Method To Use Range = Dry Bulb / Single Enthalpy / Dual Enthalpy / Best Available E. VENTILATION Damper Hardware Range = None / 2 Position / Standard / Tek Air Full LAQ CO2 Sensors Installed (Demand Ventilation) Range = Installed / Not Installed Default = Not Installed... Unit Setting: F. EXHAUST EXH/Ret Fan Status Kit (50 65 Ton, Mod F only) Range = Installed / Not Installed Default = Not Installed... Unit Setting: JOHNSON CONTROLS 9
UNIT SETUP DATA SHEET (CONT'D) PROGRAM 1. Push the PROGRAM key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different Program parameters for the system components. 4. Verify that all features that are installed are ENABLED. 5. Use the checklist below to verify that all PROGRAM features installed are ENABLED. A. UNIT DATA Fast Comp Start Default = User Enabled... Unit Setting: Control Method (SZVAV) Range = Wired Zone Temp / Comm Zone Temp Default = Wired Zone Temp... Unit Setting: Dehum Control (SZVAV and VAV - HGRH installed only) SAT Reset Method (VAV only) Range = Hardwired / Outside Air / Return Air / Supply Fan Speed Default = Hardwired... Unit Setting: Smoke Purge Seq 1 Range = Purge / Pressurization / Evacuation Default = Purge... Unit Setting: Smoke Purge Seq 2 Range = Purge / Pressurization / Evacuation Default = Pressurization... Unit Setting: Smoke Purge Seq 3 Range = Purge / Pressurization / Evacuation Default = Evacuation... Unit Setting: Display Language (N/A) Range = English / Spanish Default = English... Unit Setting: Display Units (N/A) Range = Imperial / Metric Default = Imperial... Unit Setting: B. COOLING Sup Air Tempering (VAV and FlexSys only) Dew Point Reset (FlexSys only) Active Slab Control (FlexSys only) 10 JOHNSON CONTROLS
UNIT SETUP DATA SHEET (CONT'D) C. COMPRESSOR SYSTEMS System 1 *** Pumpdown System 2 *** Pumpdown System 3 *** Pumpdown D. SUPPLY SYSTEM Instability Monitor Default = User Enabled... Unit Setting: Supply Fan Sync (VAV only) Default = User Enabled... Unit Setting: E. HEATING Heating System Default = User Enabled... Unit Setting: Morn Warm Up * Adapt Morn Warm Up - If Used ** Night Set Back HW Valve Action - Hot Water / Steam Heat only Range = Direct / Reverse Default = Direct... Unit Setting: F. ECONOMIZER Economizer System G. VENTILATION Ventilation System Ventilation Control Range = Demand / Fixed Minimum Default = Fixed Minimum... Unit Setting: JOHNSON CONTROLS 11
Continuous Vent (SZVAV) Comfort Ventilation (SZVAV) * Only used if utilizing internal timeclock/schedule for Occupancy Command. ** Must have a valid zone sensor input, or unit will display Sensor/Misc fault, and it will not run. *** Leave Pump Down Disabled. UNIT SETUP DATA SHEET (CONT'D) SETPOINTS 1. Push the SETPOINTS key. 2. Scrolling to the left and right will show the headings of the different system components. 3. Scrolling up and down will show the different SETPOINTS parameters for the system components. 4. Record the final value of each SETPOINTS parameter. 5. Some SETPOINTS may need to be changed in order to make the unit or certain features operate. A. UNIT DATA Unit Design Airflow Range = 7500-52000 CFM Default = 7500... Unit Setting: B. COOLING Occ Zone Cooling Setpoint (SZVAV) Range = 2.0 F Above Occ Zone Heating Setpoint To 90.0 F Default = 72.0 F... Unit Setting: Unocc Zone Cooling Setpoint (SZVAV) Range = 2.0 F Above Unocc Zone Heating Setpoint To 95.0 F Default = 85.0 F... Unit Setting: RAT Cooling SP (VAV and FlexSys) Range = 2.0 F Above RAT Heating Setpoint To RAT For High SAT Default = 70.0 F... Unit Setting: SAT Low Setpoint (VAV) Range = 50.0 F To SAT High Limit Default = 55.0 F... Unit Setting: SAT High Setpoint (VAV) Range = 55.0 F To 75.0 F Default = 65.0 F... Unit Setting: OAT Setpoint For Low SAT (VAV) Shows when SAT Reset Method is Outside Air Range = OAT For High SAT To 90.0 F Default = 80.0 F... Unit Setting: OAT Setpoint For High SAT (VAV) Shows when SAT Reset Method is Outside Air Range = 60.0 F To OAT For Low SAT Default = 70.0 F... Unit Setting: RAT Setpoint For Low SAT (VAV) Shows when SAT Reset Method is Return Air Range = RAT Setpoint For High RAT + 5.0 F To 90.0 F Default = 80.0 F... Unit Setting: 12 JOHNSON CONTROLS
UNIT SETUP DATA SHEET (CONT'D) RAT Setpoint For High SAT (VAV) Shows when SAT Reset Method is Return Air Range = RAT Cooling Setpoint To RAT Setpoint For Low SAT - 5.0 F Default = 70.0 F... Unit Setting: Fan Speed SP For Low SAT (VAV) Shows when SAT Reset Method is Supply Fan Speed Range = Fan Speed Setpoint For High SAT To 100.0% Default = 90.00%... Unit Setting: Fan Speed SP For High SAT (VAV) Shows when SAT Reset Method is Supply Fan Speed Range = 50.0% To Fan Speed Setpoint For Low SAT Default = 70.00%... Unit Setting: *Mech Clg Lockout Temp (Only if Low Ambient is installed Compressor System 1, 2, or 3) Range = 0.0 F To 65.0 F Default = 50.0 F... Unit Setting: 1st Stage Cooling Setpoint (SZVAV) Range = 55.0 F To 75.0 F Default = 60.0 F... Unit Setting: 2nd Stage Cooling Setpoint (SZVAV) Range = 50.0 F To 70.0 F Default = 55.0 F... Unit Setting: MX Supply Air Temp Setpoint (FlexSys only) Range = 50.0 F To 65.0 F Default = 60.0 F... Unit Setting: Return Air Diff SP (FlexSys) Range = 2.0 F To 10.0 F Default = 60.0 F... Unit Setting: Maximum Bypass (FlexSys) Range = 20.0% To 40.0% Default = 40.00%... Unit Setting: Evap Leaving Air Temp High (FlexSys only) Range = Evap Leaving Air Temp Low to 60.0 F Default = 60.0 F... Unit Setting: Evap Leaving Air Temp Low (FlexSys only) Range = 50.0 F To Evap Leaving Air Temp High Default = 50.0 F... Unit Setting: Reset Enthalpy SP (FlexSys) Range = 25.0 F To 35.0 F Default = 50.0 F... Unit Setting: HGRH RAT SP for High SAT (SZVAV and VAV) Range = 60.0 F To HGRH EAT SP for Low SAT Default = 70.0 F... Unit Setting: HGRH RAT SP for Low SAT (SZVAV and VAV) Range = HGRH RAT SP for High SAT To 95.0 F Default = 80.0 F... Unit Setting: HGRH SAT High SP (SZVAV and VAV) Range = HGRH SAT Low SP To 75.0 F Default = 65.0 F... Unit Setting: JOHNSON CONTROLS 13
UNIT SETUP DATA SHEET (CONT'D) HGRH SAT Low SP (SZVAV and VAV) Range = 50.0 F To HGRH SAT High SP Default = 55.0 F... Unit Setting: RA-RH for High SA Dewpoint (SZVAV and VAV) Range = 30% To RA-RH for Low SA Default = 50%... Unit Setting: RA-RH for Low SA Dewpoint (SZVAV and VAV) Range = RA-RH for Low SA Dewpoint To 70% Default = 60%... Unit Setting: * Only active with Low ambient package. If no low ambient package installed, mech clg lockout will be 50.0 F, and is not changeable. C. COMPRESSOR SYSTEM Comp System 1 System Unloading Pressure Range = 450 Psig - 650 Psig Default = 600 Psig... Unit Setting: Comp System 2 System Unloading Pressure Range = 450 Psig - 650 Psig Default = 600 Psig... Unit Setting: Comp System 3 System Unloading Pressure Range = 450 Psig - 650 Psig Default = 600 Psig... Unit Setting: D. SUPPLY SYSTEM Duct Press Transducer Span Range = 1.25, 2.50, 5.00 "w.c. Default = 5.00 "w.c... Unit Setting: Duct Static Reset Low SP (VAV and FlexSys) Range = 0.0 "w.c. To Duct Static High Limit Default = 1.5 "w.c... Unit Setting: Duct Static Reset High SP (VAV and FlexSys) Range = Duct Static Low Limit To Duct Static Sensor Span Default = 2.5 WC... Unit Setting: Duct Static Over Pressure (VAV and FlexSys) Range = 0.0 "w.c. To 5.0 "w.c. Default = 3.0 "w.c... Unit Setting: Fan Speed Instability Time Range = 15 Sec To 300 Sec Default = 120 Sec... Unit Setting: Fan Speed Instability Limit Range = 10% To 50% Default = 25... Unit Setting: Single Zone VAV MIN VFD Speed (SZVAV only) Range = 33.0 66.0% Default = 50.0%... Unit Setting: Return Pressure High Setpoint (Return Fan with Exhaust only) Range = 0.15 "w.c. To 0.45 "w.c. Default = 0.15 "w.c... Unit Setting: 14 JOHNSON CONTROLS
UNIT SETUP DATA SHEET (CONT'D) E. HEATING Occ Zone Heating Setpoint (SZVAV) Range = 60.0 F To 2.0 F Below the Occupied Zone Cooling Default = 68.0 F... Unit Setting: Unocc Zone Heating Setpoint (SZVAV) Range = 50.0 F To 2.0 F Below the Unoccupied Zone Heating Default = 60.0 F... Unit Setting: RAT Heating Setpoint (VAV and FlexSys) Range = 50.0 F To 2.0 F Below the RAT Cooling Setpoint Default = 68.0 F... Unit Setting: Heat Limit Temperature Range = 100.0 F To 150.0 F Default = 130.0 F... Unit Setting: Heating SAT (VAV and FlexSys) Range = 80.0 F To 115.0 F Default = 100.0 F... Unit Setting: Daily Warmup Time Day 1 (Only if Using Internal Clock Scheduling) Range = 5 Min To 240 Min Default = 60 min... Unit Setting: Daily Warmup Time Day 2 (Only if Using Internal Clock Scheduling) Range = 5 Min To 240 Min Default = 60 min... Unit Setting: Daily Warmup Time Day 3 (Only if Using Internal Clock Scheduling) Range = 5 Min To 240 Min Default = 60 min... Unit Setting: Morning Warmup Max Time (Only if Using Internal Clock Scheduling) Range = 15 Min To 240 Min Default = 120 Min... Unit Setting: 1st Stage Heating Setpoint (SZVAV) Range = 80.0 F To 95.0 F Default = 85.0 F... Unit Setting: 2nd Stage Heating Setpoint (SZVAV) Range = 95.0 F To 115.0 F Default = 100.0 F... Unit Setting: F. ECONOMIZER Outside Air Enthalpy Setpoint Range = 22.0 Btu# To 40.0 Btu# Default = 28.0 Btu#... Unit Setting: G. VENTILATION CO 2 Offset Setpoint - Demand Ventilation only Range = 100 Ppm To 1000 Ppm Default = 500 Ppm... Unit Setting: OA Damper Minimum Position/Position 1 (Standard Damper) Range = 0.0 % To OA Damper Maximum Position Default = 15.00%... Unit Setting: OA Damper Maximum Position/Position 2 (Standard Damper) Range = OA Damper Minimum Position To 100.0% Default = 30.00%... Unit Setting: JOHNSON CONTROLS 15
UNIT SETUP DATA SHEET (CONT'D) Minimum OA Flow Setpoint (Tek-Air Full IAQ and Fixed MInimum) Range = 0.0 CFM To 45000 CFM Default = 0.0 CFM... Unit Setting: OA Minimum Flow (Tek-Air Full IAQ and Demand Ventilation) Range = 1000 CFM To OA Maximum Flow Default = 1000 CFM... Unit Setting: OA Maximum Flow (Tek-Air Full IAQ and Demand Ventilation) Range = OA Minimum Flow To Max Airflow per unit size (depends on unit tonnage) Default = 1000 CFM... Unit Setting: H. EXHAUST Building Pressure Setpoint Range = -0.15 w.c To +0.15 w.c Default = 0.0 w.c... Unit Setting: Exhaust Output For Fan Start Range = Exhaust Output for Fan Off To 100.0% Default = 10.0%... Unit Setting: Exhaust Output For Fan Stop Range = 0.0% To Exhaust Output for Fan Start Default = 5.0%... Unit Setting: 16 JOHNSON CONTROLS
JCI OR CONTRACTOR'S RESPONSIBILITIES AND INSTRUCTIONS TO USE FORM This installation checklist provides a quick way to check if all necessary installation work was completed in accordance with installation instructions found in the unit's IOM, and when completed, acts as a request for Johnson Controls to furnish start-up supervision. Complete this form as follows: 1. Complete the previous pages. 2. Check off each item as required. Cross out (x) items that do not apply. 3. Enter names and phone numbers of the operating personnel responsible for ensuring all installation work is completed. 4. Bottom of Form: Enter the date that the Johnson Controls start-up technician should be at the job site and the name(s) of the supervisor(s) to be contacted. 5. Retain one copy in files, send one copy to customer/owner, and forward another copy to the local Johnson Controls branch office. REQUEST FOR START-UP With reference to the terms of the above contract, we are requesting the presence of your JCI Authorized Representative at the job site on / / to start the system and instruct operating personnel. Have the JCI representative contact: Month Day Year Name/Phone We understand that the services of the Johnson Controls Authorized Representative will be furnished in accordance with the contract for a period of time of not more than consecutive normal working hours, and we agree that a charge of per diem plus travel expenses will be made to Johnson Controls if services are required for longer than consecutive normal hours or if repeated calls are required, through no fault of Johnson Controls. Customer/Contractor Signature: Title: Form Completed by: JOHNSON CONTROLS 17
P.O. Box 1592, York, Pennsylvania USA 17405-1592 800-861-1001 Subject to change without notice. Printed in USA Copyright by Johnson Controls 2017 www.johnsoncontrols.com ALL RIGHTS RESERVED Form 100.50-CL1 (517) Issue Date: May 15, 2017 Supersedes: 100.50-CL1 (1014)