RMG 5020 Gas Pressure Regulator Enabling Dependable Gas Operations Proven Technology. Superior Performance.
Today s natural gas industry has a growing demand for operational excellence. Pilot-operated gas regulators must provide reliable performance in applications ranging from gas distribution systems, to gas-fired power plants and processing facilities. The regulators are also employed in coercial and industrial gas service. Honeywell s RMG 5020 gas pressure regulator is designed for gas pressure reduction service in municipal distribution, gas transmission, and industrial power plant applications. Featuring state-of-the-art external pilot operation for safe and accurate control of outlet pressure, it sets the standard for dependable performance. Accurate & Reliable Honeywell s RMG 5020 gas pressure regulator provides accurate and reliable pressure reduction for a wide range of gas industry operations. This innovative regulator improves upon existing technologies with its precision grid plate design, versatile flow options, wide operational pressure range, and easy in-line service and maintenance capability. With the RMG 5020, Users Benefit from: Simplified design for long service life Small number of moving parts High sensitivity and accuracy Precise control of set outlet pressure Ability to handle flow rate variations Low maintenance requirements Low differential pressure requirements.
Precise Gas Regulation In fuel gas and coercial/industrial service applications, the RMG 5020 regulator is used to ensure a desired reduced outlet pressure while providing the necessary flow to satisfy downstream demand. This rugged and dependable product delivers smooth and reliable operation, tight shutoff, and long life. The RMG 5020 Meets Today s Rigorous Demands: Reduce total cost of ownership Achieve greater efficiency Advantages for Your Operation Low Cost of Ownership The RMG 5020 drives down maintenance and repair costs at gas facilities. The regulator is configured for convenient in-line service, so long-term cost of ownership remains low. Meet individual operational requirements Improve reliability under all conditions. Improved Uptime With the RMG 5020 s simplified design, failures are uncoon and it is easy to perform routine instrument repairs when needed. Sites no longer have to deal with unexpected shutdowns and interruptions of normal operation due to frequent device malfunctions. Reduced Risk Honeywell s knowledgeable subject matter experts work with customers on all aspects of product and application planning for gas pressure regulator installations. Our certified field technicians can assist with start-up, coissioning and field service. We provide on-site technical support, as well as dependable response to your spare parts needs. Best-in-Class Features: Excellent regulating accuracy even at low flow and during start-up phase Precise slotted grid plate design Minimizes noise emissions Reduced flow options available State-of-the-art external pilot operation Reliable control of outlet pressure Convenient top-entry configuration Reduces maintenance requirements Compact size Completely pre-mounted pilot/filter Enables easy installation Reduced number of internal parts Ensures quiet operation Optimized flow characteristics Up to 38% higher capacity vs. best alternative technology Allows for downsizing of the regulator Low differential pressure requirement Reduced effect of extreme temperature on operation Integral pilot provides reliability under all conditions For inlet pressure up to 1450 psi (100 barg) For outlet pressure up to 580 psi (40 barg) Less downtime due to high stability and functionality Simple in-line maintenance.
Specifications Make the Right Choice Honeywell offers industry-leading gas control, measurement, and analysis equipment to gas utilities and other users around the world. We have expertise along the entire gas supply chain, with products and systems that enable you to exercise full control over your regulating and measuring needs. Service Conditions Maximum Inlet Pressure Up to 100 barg Up to 1450 psi Minimum Inlet Pressure 3 barg 43 psi Outlet Pressure Range RMG 630 & 640a pilot 0.5 to 40 barg 7 to 580 psi Series 600 Pilot LP 0.015-0.5 barg MP 0.14-4 barg HP 0.7-8.0 barg 6 iwc to 7 psi 2 psi to 58 psi 10 psi to 116 psi Min. Operating Differential 0.5 barg 7 psi Max. Operating Differential Class 150: 19 barg Class 300: 50 barg Class 600: 70 barg 275 psi 725 psi 1015 psi Temperature Range Min/max Temperature -20ºC to +60ºC -40 C to +60 C -4 F to 140 F -40 F to 140 F Advantages for Your Operation Honeywell is recognized for long-term reliability and performance, lowest total cost of ownership and installation, and outstanding technical training, field support and customer service. Today, no other regulator manufacturer offers more products and services for the gas industry than Honeywell. With the most complete line of gas regulators and global service and support capabilities, we have the products you need, ready for iediate delivery. Wherever you are, you can count on Honeywell s coitment to product quality, reliability, safety and performance. Dimensions and Weights Accuracy Class AC Up to AC 2.5 Lock-up Pressure Class SG Up to SG 5 Size Range 2 (DN50) Flanges to: ANSI B16.5 Class 150 Max. Inlet Pressure: 19 barg 275 psi 3 (DN80) ANSI B16.5 Class 300 50 barg 725 psi 4 (DN100) ANSI B16.5 Class 600 100 barg 1450 psi Dimensions and Materials of Construction Materials of Construction Main Regulator Body Top Cover Grid Plate Carrier Grid Plate Main Spring Top Diaphragm Plate Bottom Diaphragm Plate Diaphragm Seals Connecting Pipe Work Connecting Fittings Pilot Series 640a Housing Diaphragms Seals Cast Steel: ASTM-A352LCB Carbon Steel Plate: EN10025-S355J2G3 Carbon Steel Plate/Ni Plated: EN10025-S355J2G3 Stainless Steel: BS 1449 316S16 Stainless Steel/Carbon Spring Steel Aluminum Aluminum/Anodised Nitrile/Epichlorohyorin Nitrile Stainless Steel Steel Plated/Stainless Steel Compression Rings Aluminum Nitrile Reinforced Nitrile (cont. next page)
Dimensions and Materials of Construction (cont.) Size A Class 150 Class 300 Class 600 inch inch inch B C D E F G Wt. (Kg) Wt. (lbs) 2 (DN50) 254 10 267 10.50 286 11.25 162 (6.38) 83 (3.27) 300 150 (5.9) 190 (7.48) 250 (9.84) 31 68 3 (DN80) 298 11.75 317 12.50 337 13.25 225 (8.86) 100 (3.94) 300 190 (7.48) 240 (9.45) 390 (15.35) 60 132 4 (DN100) 352 13.88 368 14.50 394 15.50 250 (9.84) 145 (5.71) 350 220 (8.66) 270 (10.63) 420 (16.54) 105 231 All dimensions in (inches) RMG 5020 composed of the main valve unit (1) and the pilot (2) RMG 5020 Dimensions RMG 5020 Dimensions 2 E F G (Service Height) C 1 B = = A (Face to Face) Inlet pressure Outlet pressure Loading pressure Atmosphere For More Information To learn more about Honeywell s RMG 5020 Gas Pressure Regulator, contact your Honeywell Process Solutions representative, or visit www.honeywellprocess.com. Distributed by: Automation and Control Solutions Honeywell Process Solutions 1250 West Sam Houston Parkway South Houston, TX 77042 1280 Kemper Meadow Drive Cincinnati, OH 45240 Phone: +1 (513) 272-1111 www.honeywellprocess.com Relevant Solutions 888-858-3647 relevantsolutions.com BR-14-26-US October 2014 2014 Honeywell International Inc.