37 SECTION 2 - Elevator Products Reeving Splices Related Elevator Products Reeving Splice Specifications PIN # Wire Rope Size Units per Carton Wt. per Carton (Lbs) Length (IN) Color Code 1119100012 3/8 10 5 22 Black 1119100016 1/2 10 8 29 Black 1119100020 5/8 10 13 36 Black RS2108 11/16 10 17 40 Red RS2109 3/4 10 18 42 Green RS2110 13/16 10 24 46 Yellow RS2111 7/8 10 28 50 Blue Application takes only seconds. Reeving splices eliminate much of the bother associated with the former method of marrying rope ends Preformed Reeving Splices are designed to hold a minimum of 2,000 pounds whether the working load be from zero up to 2,000 pounds. For safe performance of the product, it is recommended that reeving splices be used for one application and then discarded. For proper performance and personal safety, be sure to select the proper size Reeving Splice before installation.
SECTION 2 - Elevator Products 38 Elevator Shackles Elevator Hoist Rope Shackles EMCO Series 100, 200, 400 and 500 Wedge Rope Sockets are tested with IWRC INNER WIRE ROPE CORE TRACTION STEEL elevator rope and exceed ANSI A17.1 Sction 2.20-2000 Safety Code. All rod threads are rolled for greater tensile strength in the thread area. Standard rod lengths are listed below. Other rod and thread lengths are available. All standard wedge sockets are painted black. Special colors, finishes, or other non-standard features are available as are metric threads. All sockets come with cotter pin, washer and two (2) nuts as standard. EMCO Wedge Socket Specifications Wedge Socket A B G (Nuts) H EM 100 (3/8-10mm) 6 12,18,24 1/2-13 UNC 17, 23,29 EM 200 (7/16-13mm) 7.5 12,18,24,30,36,42 3/4-10 UNC 18.25,24.25,30.25,36.25,42.25,48.25 EM 400 (11/16-19 mm) 9 12,18,24,30,36,42 7/8-9 UNC 19.5,25.5,31.5,37.5,43.5,49.5 EM500 (13/16-22 mm) 12 24,30,36,42,48 1-3/8-6 UNC 34.5,40.5,46.5,52.5,58.5 Wedge Insert Specifications Wedge Insert L Color EM 101 (3/8-10 mm) 3.74 Black EM 201A (7/16-13 mm) 4.00 Blue EM 202 (9/16-16mm) 4.70 Red EM 401 (11/16-19 mm) 5.51 Yellow EM501 (13/16-22 mm) 6.79 Purple Retaining Clip Specifications Retaining Clip N O P Nut Size Bolt Size EM 103 (3/8-10 mm) 7/8 1.61 0.7 M6 M6 x 35 mm EM 203 (7/16-16 mm) 7/8 1.88 0.94 M6 M6 x 35 mm EM 403 (11/16-19 mm) 1 2.25 1.06 M6 M6 x 40 mm EM503 (13/16-22 mm) 1-3/16 2.84 1.42 M6 M6 x 45 mm NOTE: Actual Dimensions and specifications of the products listed on this page and the following page may change without notice to conform with the most recent regulations and standards. EMCO Elevator Rope Sockets are: Performance tested to exceed requirements of ANSI A17.1 Section 2.20-2000 using IWRC Inner Wire Rope Core) Traction Steel Elevator Rope. Safer than handling molten babbitt or chemicals Installation methods are easier to teach Proven in thousands of applications Save over 50% on cost and labor versus babbitt and resin socketing Easy, consistent installation Simple adjustment procedure for shortening ropes Easy method of inspection to assure correct installation
39 SECTION 2 - Elevator Products Governor Rope Wedge Sockets EM100G and EM200G wedge rope sockets are designed for use on governor ropes. The EM100G is designed for 3/8-10 mm ropes and the EM200G is designedfor 7/16-16 mm ropes. Governor rope sockets should be purchased with wedge inserts and retaining clips as shown previously. In addition, Part Number EM100/200G Bolt Assembly can be ordered. This item consists of bolt, nut and cotter pin to insert through the eye in casting and allows securing socket to the governor. EM100 EM200G Babbit Sockets EMCO BABBIT SOCKETS are forged, normalized and tempered. Standard units are painted black and come with cotter pin, washer and two (2) nuts. Special colors, finishes and other non-standard features are available. Babbit Socket Specifications Babbitt Socket Size A B G (Nuts) Em 4 (1/2 Rope) 1/2 x 18 6 18 3/4-10 UNC EM 5 (1/2 Rope) 1/2 x 24 6 24 3/4-10 UNC EM 7 (5/8 Rope) 5/8 x 18 7 18 7/8-9 UNC EM 8 (5/8 Rope) 5/8 x 24 7 24 7/8-9 UNC Spring Isolation Bushing Assemblies Spring Isolation Bushing Assemblies provide: 1. Equal tension on all wire ropes 2. Isolation of all metal parts between sockets, springs and hitch plate for noiseless operation. Spring Isolation Bushing Assemblies are provided complete with springs, bushings, and washers specifically sized for the speed and capacity of the elevator. There are three basic models: EM 901, EM 1001, EM 1101. Other models are available for heavy duty and high rise cars.
SECTION 2 - Elevator Products 40 Elevator Rope Tools Tensionometer Measures the relative tension in ropes Allows adjustment to equal tension Eliminates unequal sheave groove wear, slippage & vibration Lengthens service life Dynamometer Roebling Clamp Used to measure Governor pull-through tension or empty car weight Accuracy at an affordable price (Within 2%) Choice of 2000 lbs. or 5000 lbs. gauge Solid All Metal Construction Made in U.S.A. Model # LM2-0900 LM2-2000 LM2-2200 LM2-5000 Range 0-900 kg 0-2000 lb 0-2200 kg 0-5000 lb The Roebling Clamp utilizes spiral ridges on one side of the groove to resist slippage. Properly appplied the clamp will allow two parallel ropes to share the load during shortening or tensioning applications. The clamps are designed for either 1/2 or 5/8 diameter ropes. When the included bolts are torqued to 50 ft. lbs. the clamp maintains a maximum safe working load of 600 lbs. per rope.
41 SECTION 2 - Elevator Products Wire Rope Cleaner The WRC-2000 Wire Rope Cleaner eliminates the need to clean elevator hoist ropes manually thus saving labor costs and down-time of the elevator. This assembly is designed to clean the elevator hoist ropes passively as the wire rope is used in the elevators everyday operation. The WRC-2000 maintains the cleanliness of the wire rope without involving any moving mechanism, thereby increasing the durability and longevity of the wire rope. Wire Rope Lubricator The WRC-2000-LP Wire Rope Lubricator reduces the friction between the elevator ropes and machine drive sheaves, minimizes corrosion due to atmospheric and/or operating conditions, and reduces bending fatigue by allowing movement between the wires and strands. Together with the WRC-2000 Wire Rope Cleaner, this is the ultimate in elevator rope maintenance. Cable Bands Cable Bands are made of pliable material indented with a groove and lock seam at one edge. Application of the band is simple, requires no special tools and may be made in seconds with an ordinary pair of pliers. Cable Bands are packaged 50 per box and are designed to fit a particular diameter of rope from 3/16 to 1-1/2.
SECTION 2 - Elevator Products 42 Wire Rope Go-NoGo Gauge The No-Go Gauge is designed for quick checks and is not meant to replace accurate diameter measuring tecniques. To use the No-Go Gauge, slip the elevator rope into the corresponding diameter groove. If the rope slides in, the diameter has reduced and the rope should be retired under the criteria established by ASME specifications for diameter reduction. Before final condemnation, use a caliper or other accurate diameter measuring tool to confirm the measurement. Manufactured with annodized aluminum for lightweight, durable construction More accurate than plastic models - diameter grooves will not wear as readily, nor will the grooves accomodate a rope whose diameter is still within acceptable limits under A17.6 specifications. Nominal diameter provided on one side, ASME diameter reduction criteria for rope retirement on the other side. ATL001 is Red in color and has 7 slots designed to gauge wire ropes from 3/8 to 3/4 in 1/16 increments ATL00KM is Blue in color and has 8 slots designed to gauge wire rope of 6 mm, 8 mm, 9.5 mm, 10 mm, 11 mm, 13 mm, 16 mm, and 19 mm diameters. Wire Rope Caliper ATL001 Wire Rope Gauge ATL00KM Wire Rope Gauge Stainless Steel Digital Caliper with 30mm x 40 mm faces specifically designed to accurately determine wire rope diameters. Measuring range is 0-150 mm (up to 6 inches) Accuracy is to within +/- 0.03 mm ( +/- 0.0012 ) Zero setting at any position Convenient switch to change from inches to millimeters. Uses SR 44 Watch Battery (included)