Compressed Air Conditioning Catalog Chapter I

Compressed Air Conditioning Catalog Chapter I

2 Compressed Air Conditioning Welcome Welcome New technologies and materials, design innovations and the integration of bus-suitable electronics have opened to our products more and more fields of application. In this way, we have continuously developed from the manufacturer of classic control systems based on pneumatics to a system supplier of electro-pneumatic and fully electronic engine controls. For either traditional or electronic systems, Rexroth Pneumatics offers the entire range of products.

Expertise Compressed Air Conditioning 3 Marine Components by Rexroth Pneumatics Ships have been cruising safely with pneumatic components by Rexroth Pneumatics for decades. They represent a powerful yet highly accurate means of controlling ship engines. Robust and reliable at the same time, they are still a preferred choice for low and medium speed diesel engines. Easy to maintain thanks to specific spare part kits, they are bound to have a long service life. maintenance/treatment A pneumatic system operates best when its medium, the compressed air, is conditioned appropriately. Rexroth Pneumatics offers a number of components fit to fulfill this key task perfectly: Anti-freezers Pressure regulators Filters Pressure reducing stations Certification We have committed to design and manufacture products which meet the highest quality standards. To keep that promise, our products must pass various tests such as endurance, EMV, vibration and salt mist. Pneumatic components by Rexroth Pneumatics are designed in accordance with the rules of Germanischer Lloyd. We design and manufacture in cooperation with:

4 Compressed Air Conditioning Index Index Antifreezer Antifreezer M22x1.5, 20 bar Page 06 Filter Line filter, 10 bar Page 07 Filter G 3/8, 30 bar Filter G 3/8, 30 bar (with clogging indicator) Page 08 09 Filter, 40 bar Page 10 Filter G 1 1/2, 40 bar Page 11 Filter G 1, 40 bar Filter G 1/2, 40 bar Page 12 13 Filter G 3/8, 50 bar Page 14

Index Compressed Air Conditioning 5 Index Pressure reducing stations Twin pressure reducing station with lever Page 15 Single pressure reducing station Page 16 17 Pressure regulators Pressure regulator G 3/8, 30 bar Pressure regulator G 3/8 with manometer, 10 bar Page 18 19 Pressure regulator G 1, 40 bar Pressure regulator G 1 1/2, 40 bar Page 20 23 Pressure regulator M22x1.5 Page 24 25 Oiler Oiler G 1/2, 16 bar Page 26

6 Compressed Air Conditioning Antifreezer M22x1.5, 20 bar Antifreezer M22x1.5, 20 bar Antifreezer Capacity of container Antifreezer -40 C to +80 C max. 20 bar Ethanol, fuel alcohol 200 cm³ 0.86 kg The antifreezer is designed for protecting the valves, piping and cylinders against freezing. s Symbol Input pressure Connection thread Antifreezer max. 20 bar M22 x 1.5 432 199 030 0 Repair kit 432 199 004 2 Assembly position vertically as drawn. Keep accessibility for parametrizing of device. 1) Winter position (at temperatures below 5 C), 2) Summer position, 3) Filling aperture dia. 11, 4) Operating instruction, 5) Drain screw.

Line filter, 10 bar Compressed Air Conditioning 7 Line filter, 10 bar Connection threads Flow direction Porosity Filter with condensate drain see table below see table below see table below Both way see table below 0.2 kg The line filter is designed to protect a pipe system against impurities. s Symbol Porosity Connection thread Operating pressure Line filter -50 C to +70 C 25 50 µm for pipe 10x1 8 bar 332 703 001 0-40 C to +80 C 80 140 µm M22 x 1.5 20 bar 432 500 020 0 Repair kit for 332 703 001 0 332 703 000 2 Repair kit for 432 500 020 0 132 016 000 2 432 500 020 0 332 703 001 0 2) Assembly position is open. 1) Please provide additional space for dismounting the filter element. 2) 332 703 001 0 without GL-Certification

8 Compressed Air Conditioning Filter G 3/8, 30 bar Filter G 3/8, 30 bar Flow Porosity Filter with condensate drain -20 C to +70 C max. 30 bar max. 1500 Nl/min 25 µm 1.7 kg The filter is designed for filtering the air and for draining the condensate. s Symbol Input pressure Connection thread Filter max. 30 bar G 3/8 332 705 000 0 Repair kit 332 705 000 2 Assembly position as drawn. Please provide additional space for dismounting the container and draining of condensate.

Filter G 3/8, 30 bar (with clogging indicator) Compressed Air Conditioning 9 Filter G 3/8, 30 bar Flow Porosity Filter with clogging indicator -20 C to +70 C max. 30 bar max. 1500 Nl/min 7 10 µm 1.7 kg The filter is designed for filtering the air and for draining the condensate. s Symbol Input pressure Connection thread Filter max. 30 bar G 3/8 332 705 100 0 Repair kit 332 705 001 2 Assembly position as drawn. Please provide additional space for dismounting the container.

10 Compressed Air Conditioning Filter, 40 bar Filter, 40 bar Porosity Filter with condensate drain -20 C to +70 C max. 40 bar 40 µm 0.7 kg The filter is designed for filtering the air and for draining the condensate. It s suitable for pressure regulator 375 024 00X 0 s Symbol Input pressure Nominal diameter Filter max. 40 bar ND7 332 722 000 0 Repair kit 332 722 000 2 Assembly position as drawn. Please provide additional space for dismounting the container and draining of condensate.

Filter G 1 1/2, 40 bar Compressed Air Conditioning 11 Filter G 1 1/2, 40 bar Flow (at input pressure 6 bar and p=0,5 bar) Porosity Filter with condensate drain 0 C to +90 C max. 40 bar max. 15830 Nl/min 40 µm 5.8 kg The filter is designed for filtering the air and for draining the condensate. s Symbol Input pressure Connection thread Filter max. 40 bar G 1 1/2 R417 001 140 Repair kit R417 001 328 Spare kit drain valve R417 001 327 Assembly position is open (flow direction has to be in direction of arrow).

12 Compressed Air Conditioning Filter G 1, 40 bar Filter G 1, 40 bar Flow (at input pressure 6 bar and p=0,2 bar) Porosity Filter with condensate drain +2 C to +70 C max. 40 bar max. 6000 Nl/min 40 µm 2 kg The filter is designed for filtering the air and for draining the condensate. s Symbol Input pressure Connection thread Filter max. 40 bar G 1 R417 000 546 Repair kit R417 000 568 Spare kit drain valve R417 001 327 Assembly position as drawn. Please provide additional space for dismounting the container and draining of condensate.

Filter G 1/2, 40 bar Compressed Air Conditioning 13 Filter G 1/2, 40 bar Flow (at input pressure 6 bar and p=0,2 bar) Porosity Filter with condensate drain +2 C to +70 C max. 40 bar 2660 Nl/min 40 µm 1.3 kg The filter is designed for filtering the air and for draining the condensate. s Symbol Input pressure Connection thread Filter max. 40 bar G 1/2 R417 000 237 Repair kit R417 000 263 Spare kit drain valve R417 001 327 Assembly position as drawn. Please provide additional space for dismounting the container and draining of condensate.

14 Compressed Air Conditioning Filter G 3/8, 50 bar Filter G 3/8, 50 bar Flow Porosity Filter with condensate drain -20 C to +80 C max. 50 bar max. 4100 Nl/min 25 µm 6.3 kg The filter is designed for filtering the air and for draining the condensate. s Symbol Input pressure Connection thread Filter max. 50 bar G 3/8 332 732 000 0 Repair kit 332 732 000 2 Assembly position as drawn. Please provide additional space for dismounting the container and draining of condensate.

Twin pressure reducing station with lever Compressed Air Conditioning 15 Twin pressure reducing station with lever Flow Connection threads Materials Housing Inside parts Twin pressure reducing valve with filter and mechanical trip point 0 C to +70 C max. 40 bar see table below M14 x 1.5 M22 x 1.5 5.8 kg Aluminium, sea water resistant Stainless The twin pressure reducing station is designed for reducing a high input pressure to a lower outlet pressure as well as for filtering the air and draining of the condensed water. s Symbol Input temperature Outlet pressure Outlet pressure* Flow Response pressure safety valve* max. 40 bar 3 to 9.5 bar 7 bar 1400 Nl/min 8 bar 335 320 000 0 max. 40 bar 3 to 9.5 bar 4 bar 1000 Nl/min 5 bar 335 320 002 0 * Adjusting ex works. Repair kit 335 320 002 2 The device has to be mounted vertically as shown and will be fastened by two screws M 10 x 120.

16 Compressed Air Conditioning Single pressure reducing station Single pressure reducing station Nominal diameter Connection threads Porosity Materials Housing Inside parts Pressure reducing valve with filter and safety valve -20 C to +70 C max. 40 bar ND7 M14 x 1.5 25 40 µm 2.9 kg Stainless Aluminium, sea water resistant, red brass Stainless The single station is designed for reducing a high input pressure to a lower outlet pressure as well as for filtering the air and draining of the condensed water. s * Adjusting ex works. Symbol Input pressure Outlet pressure* Single station Response pressure safety valve* max. 40 bar 1.5 bar 2.5 bar 335 379 100 0 max. 40 bar 6 bar 7 bar 335 379 101 0 max. 40 bar 4 bar 5 bar 335 379 102 0 max. 40 bar 3 bar 4 bar 335 379 104 0 max. 42 bar 7 bar 8 bar 335 379 110 0 max. 42 bar 10.5 bar 11.5 bar 335 379 111 0 max. 42 bar 7.5 bar 8.5 bar 335 379 112 0 Repair kit 335 379 001 2

Single pressure reducing station Compressed Air Conditioning 17 Single pressure reducing station 1) The device has to be mounted vertically as shown. Admissible deviation ±45 to drawn position. 1) Keep accessibility for parametrizing of device.

18 Compressed Air Conditioning Pressure regulator G 3/8, 30 bar Pressure regulator G 3/8, 30 bar Connection threads Flow (at input pressure 6 bar and p=1 bar) Diaphragm pressure regulator with secondary ventilation -20 C to +80 C max. 30 bar G 3/8 max. 1333 Nl/min 1.2 kg The pressure regulator is designed for reducing a high input pressure to a lower outlet pressure. s Symbol Input pressure Outlet pressure Connection thread Pressure regulator max. 30 bar 0.35 to 10 bar G 3/8 375 001 030 0 Repair kit 375 001 007 2 1)Assembly position is open (flow direction has to be in direction of arrow).

Pressure regulator G 3/8 with manometer, 10 bar Compressed Air Conditioning 19 Pressure regulator G 3/8 with manometer, 10 bar Connection threads Flow (at input pressure 6 bar and p=1 bar) Diaphragm pressure regulator with secondary ventilation -40 C to +95 C max. 10 bar G 3/8 max. 1333 Nl/min 1.2 kg The pressure regulator is designed for reducing a high input pressure to a lower outlet pressure. s Symbol Input pressure Outlet pressure Connection thread Pressure regulator max. 10 bar 0.35 to 10 bar G 3/8 375 001 000 0 Repair kit 375 001 000 2 *) Assembly position is open (flow direction has to be in direction of arrow).

20 Compressed Air Conditioning Pressure regulator G 1, 40 bar Pressure regulator G 1, 40 bar Connection threads Flow Diaphragm pressure regulator with secondary ventilation -10 C to +90 C max. 40 bar G 1 see diagram below 3.6 kg The pressure regulator is designed for reducing a high input pressure to a lower outlet pressure. s Symbol Input pressure Outlet Pressure Connection thread Pressure regulator max. 40 bar 0.5 to 10 bar G 1 R417 000 616 Repair kit R417 001 329 Manometer R412 010 134 Assembly position is open (flow direction has to be in direction of arrow).

Pressure regulator G 1, 40 bar Compressed Air Conditioning 21 Pressure regulator G 1, 40 bar Flow quantity

22 Compressed Air Conditioning Pressure regulator G 1 1/2, 40 bar Pressure regulator G 1 1/2, 40 bar Connection threads Flow Diaphragm pressure regulator with secondary ventilation -10 C to +90 C max. 40 bar G 1 1/2 see diagram below 5.3 kg The pressure regulator is designed for reducing a high input pressure to a lower outlet pressure. s Symbol Input pressure Outlet pressure Connection thread Pressure regulator max. 40 bar 0.5 to 10 bar G 1 1/2 R417 001 141 Repair kit R417 001 330 Assembly position is open (flow direction has to be in direction of arrow).

Pressure regulator G 1 1/2, 40 bar Compressed Air Conditioning 23 Pressure regulator G 1 1/2, 40 bar Flow quantity

24 Compressed Air Conditioning Pressure regulator M22x1.5 Pressure regulator, M22x1.5 Connection threads Flow Diaphragm pressure regulator with secendary secondary ventilation -30 C to +70 C see table below M22 x 1.5 see table below 2 kg The pressure regulator is designed for reducing a high input pressure to a lower outlet pressure. s Symbol Input pressure Outlet pressure Flow 0-8 bar 1750 Nl/min max. 10 bar 375 003 000 0 (preset pressure 6 bar) (at p=1bar) 1-8 bar 1750 Nl/min max. 40 bar 375 003 100 0 (preset pressure 6 bar) (at p=1bar) Pressure regulator 1-8 bar 1750 Nl/min max. 40 bar 375 003 101 0 (preset pressure 7 bar) (at p=1bar) 1) 1-15 bar 1750 Nl/min max. 40 bar 375 003 200 0 (preset pressure 6 bar) (at p=1bar) Flow quantity for 375 003 000 0 Repair kit for 375 003 100 0 375 003 000 2 for 375 003 101 0 for 375 003 200 0 375 003 002 2 Screw plug for all versions 810 904 006 4 Sealing ring for all versions 811 401 079 4 Assembly position is open. Pv= operating pressure and Pz= working pressure. 1) 375 003 101 0 GL-Certification: on request

Pressure regulator M22x1.5 Compressed Air Conditioning 25 Pressure regulator, M22x1.5 Assembly position is open. Keep accessibility for parametrizing of device.

26 Compressed Air Conditioning Oiler G 1/2, 16 bar Oiler G 1/2, 16 bar Oil dosage rate at qv=1000 l/min Oil type Tank type Tank volume Oiler with plastic tank max. +60 C max. 16 bar 1-2 drops/min HL 25 DIN 51524-ISO VG 32 Plastic 135 cm³ 3.3 kg The oiler is designed for oiling the air. s Symbol Input pressure Connection thread Oiler max. 16 bar G 1/2 R417 000 300 Assembly position as drawn.

Bosch Rexroth Pneumatics GmbH Marine Ulmer Straße 4 D - 30880 Laatzen P. O. Box 11 01 61 D - 30856 Laatzen Phone +49 511 2136-251 Telefax +49 511 2136-165 marinesales@rexrothpneumatics.com www.marex-shipcontrols.com The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The given information does not release the user from the obligation of own judgement and verification. It must be remem bered that our products are subject to a natural process of wear and aging. Subject to change. Printed in Germany. This edition supersedes all previous ones. No part of this edition may be reproduced without our prior permission. R417002358/2013-09/EN