0 Operation Manual Concentrate Distribution System (Stand Mounted) A-CDS-70-X & A-CDS-TANK-X-ST 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax
TABLE OF CONTENTS Section 1 GENERAL 1.1 Warnings and Cautions... 1 1.2 Theory of Operation... 2 1.3 System Components... 3 1.4 System Illustration... 4 1.5 Modes of Operation... 5 1.6 Pressure Regulator Manifold (PRM)... 6 1.7 Adjust Flow of PRM... 7 1.8 Purge Air from System... 8 Section 2 SPECIFICATIONS 2.1 Requirements and Dimensions... 9 Section 3 ROUTINE MAINTENANCE 3.1 Routine Maintenance... 12 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax
Section 1.1 WARNINGS AND CAUTIONS WARNINGS Read this manual in its entirety before operating the Concentrate Distribution System. The OFF position does not disconnect power from the control box. Unplug the control box from the electrical outlet before servicing. The Manual Mode turns the pump on and it will run continuously. There is NO RUN DRY PROTECTION in Manual Mode. Misuse, improper operation, and/or improper monitoring of this equipment could result in serious injury, death, or other serious reactions to the end users of the equipment. Routine maintenance of the system is required to protect the system from tank implosion/bursting which could result in damage to the facility, injury to staff, or the end users of the equipment. CAUTIONS When used as a medical device, Federal law restricts this device to sale by or on the authority of a physician. Per CFR 801.109 (b)(1). All local, state, and federal regulations regarding the installation and operation of this system must be observed. 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 1
Section 1.2 THEORY OF OPERATION The SWT CDS-70 is a concentrate delivery system designed specifically for delivering Dialysis Concentrate. The control box and pump are conveniently mounted on standalone stand. There are two modes of operation which are Automatic and Manual. In Automatic mode, pump run dry protection is enabled. The system may be ordered with red, yellow or orange colored labeling depicting Primary, Secondary or Tertiary. 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 2
Section 1.3 SYSTEM COMPONENTS Control Box: Operates system through electrical relays and signals to pump. Circuit breaker protection included. Flow Switch: Monitors flow to prevent pump from running dry. Loop Shutoff Valve: Located behind flow switch. Valve must be open for pump to work. Pump: Pumps concentrate from tank through distribution loop. 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 3
Section 1.4 SYSTEM ILLUSTRATION Control Box Label Color is related to type of system in Red, Yellow or Orange Loop Shut-Off Valve (Behind Flow Switch) Flow Switch Sample Port Distribution Pump 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 4
Section 1.5 MODES OF OPERATION Automatic: Start / Run: Manual: Monitors the Flow Switch during normal operation and will shut pump off when a No-Flow condition occurs. Unit runs continuously in Automatic until switch is turned to the OFF position or a No-Flow condition occurs. If electrical failure occurs, push Start button to restart pump when electricity is restored. Verify all valves in distribution system are positioned correctly (V1, Open, V2 Closed) Select AUTO as Mode of Operation. Press and hold the START button until red shuttle on flow switch rises to top indicating flow is re-set. Verify all valves in distribution system are positioned correctly (V1, Open, V2 Closed) Select MANUAL as Mode of Operation. Pump will turn on immediately and run continuously. WARNING There is NO pump protection in Manual Mode 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 5
Section 1.6 PRESSURE REGULATOR MANIFOLD (PRM) The SWT A-CDS-PRM-1-X (If Equipped) is an optional component of the concentrate delivery system. It is designed to regulate the flow of Dialysis Concentrate. The control manifold is mounted near the concentrate tank. Loop Return to Tank Loop Feed to Treatment Floor Loop Feed Pressure Gage Loop Return Flow Meter Loop Feed Regulator Valve Relief Pressure to Tank Loop Return Flow Regulator Valve Pressure Relief Valve to Tank Loop Return Pressure Gauge Pressure Relief Pressure Gage Return from Treatment Floor Supply from Pump 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 6
Section 1.7 ADJUST FLOW Adjust Flow: 1. Unlock all three valves by pushing lock tabs INWARD to unlock position. 2. Turn all three valves counter clock wise until fully open. 3. Adjust loop feed clockwise until you have desired pressure. If more pressure is needed at loop feed adjust pressure relief valve off (clockwise). 4. Make adjustments until pressure is balanced throughout system and there is flow returning to tanks. 5. Lock all three valves by pushing lock tabs OUTWARD to locked position. Locked Position Un-Locked Position 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 7
Section 1.8 PURGE AIR FROM SYSTEM Purging Air from System: 1. Unlock all three valves by pushing lock tabs INWARD to unlock position. 2. Ensure storage tank is full before trying to purge loop. 3. Turn all three valves counter-clock wise until fully open. 4. Turn pressure relief valve clockwise until closed diverting all pressure through the loop. 5. Let all air purge completely (Could take >30 min) 6. Purge until no sign of air is visible at flow meter 7. Use wands to purge air from patient station wall boxes (plug in each port and ensure flow is present) *Must Have Flow at Return* 8. Turn pressure relief valve counter clockwise to relieve pressure from the loop. 9. Adjust loop feed and pressure relief valves until pressure is balanced on treatment floor, ensuring you have flow to tank. 10. Lock all three valves by pushing lock tabs OUTWARD to locked position. 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 8
Section 2.1 SPECIFICATIONS ELECTRICAL REQUIREMENTS: 120 volt AC, 15 amp circuit DIMENSIONS: Stand: 9.5 W x 16 D x 48 H 48 9.5 16 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 9
Section 2.1 SPECIFICATIONS DIMENSIONS: Round Tank (250 Gallons Standard): 38.5 W x 48 D x 101 H w/vent Filter Square Tank (275 Gallon): 45 W x 45 D x 48.5 H (Each) Square Tank (550 Gallons): 45 W x 45 D x 56 H (Each) 101 275 Gallon 96 550 Gallon 111 48.5 56 MODELS: Round Tank A-CDS-70-R A-CDS-70-Y A-CDS-70-O Square Tank 48 45 Primary Red Tubing, Red Labeling Secondary Yellow Tubing, Yellow Labeling Tertiary/Secondary Orange Tubing, Orange Labeling A-CDS-TANK-R-ST Primary Red Tubing, Red Stand, Red Labeling A-CDS-TANK-Y-ST Secondary Yellow Tubing, Yellow Stand, Yellow Labeling 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 10
Section 2.1 SPECIFICATIONS DIMENSIONS: 12.75 W x 19.5 H 19.50 12.75 MODELS: A-CDS-PRM-1-R A-CDS-PRM-1-Y A-CDS-PRM-1-O Primary Red Tubing, Red Labeling Secondary Yellow Tubing, Yellow Labeling Tertiary/Secondary Orange Tubing, Orange Labeling 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 11
Section 3.1 ROUTINE MAINTENANCE Routine inspection of the system is recommended. Follow all facility procedures regarding regular inspection of electrical equipment. Quarterly system should be inspected as follows: Check all connections for leaks. Over time, varying temperature, pressure and vibration may cause some threaded connections to work loose. Retighten hand tightened connectors only by hand, and do not over tighten as this may damage the fitting(s). Unplug from wall outlet and inspect plug for signs of electrical burn. Inspect plug for frayed wires. Repair and replace as needed. Inspect and clean fan vents on control box. Ensure adequate ventilation. Wipe exterior and inspect pump for dust and debris accumulation on fan shroud. Keep fan shroud clean. 615-654-4441 sales@specialtyh2o.com 615-654-4449 fax 12
Concentrate Distribution System (Stand) Rev. 4_2018 Manual P/N: OM-A-CDS-70-STAND