WIREMOLD Steel Raceway Iovative Raceway Profile Provides Icreased Wirig Capacity Available Factory Prewired Wiremold itroduces the ext geeratio i iovative surface raceway systems. The ew DS4000 Series Raceway provides a aesthetically ad fuctioally superior alterative to existig raceway profiles. DS4000 Series Raceway is a dual service steel raceway, with twi covers ad a built-i divider that provides full isolatio of services. Because of the iovative features ad fittigs, this raceway saves o istallatio time, costs less to specify, ad provides 1/3 more wirig capacity tha covetioal box-style raceway profiles. With its icreased capacity ad uique dowward-facig activatio capabilities, DS4000 Series Raceway is a ideal solutio for ay commercial, istitutioal, or idustrial applicatio requirig a high capacity metal raceway. DS4000 Raceway i a cotemporary office eviromet. Power Data Sectioed view illustratig iteral crossover capability, allowig adjacet dowward facig power ad data activatios. Raceway profile meets or exceeds EIA/TIA bed radius requiremets. DS4000 Series Raceway prewired with streamlied dowward facig power ad data activatios. Compatible with A/V devices. ED1444R4 Updated October 2013 For latest specs visit www.legrad.us/wiremold
F E A T U R E S & B E N E F I T S 4000 Desiger Series Raceway represets a sigificat advacemet i both the desig ad fuctioality of surface-mouted raceway systems. Desig improvemets ot oly make the raceway easier to istall ad wire, they result i a more fuctioal, higher capacity system with a more appealig streamlied appearace. Uique adaptable fittigs, multiple activatio optios, upgraded color optios ad a host of desig improvemets all cotribute to the overall beefits ad advatages of this iovative product. Listed below are the full rage of improvemets that have bee icorporated ito this idustry-leadig raceway system. SYSTEM Iovative profile. Accommodates greater wirig capacity ad has a more aesthetic appearace tha covetioal box-shaped profiles. Desig allows for more efficiet use of raceway capacity ad provides 1/3 more wirig capacity tha covetioal raceways icludig Wiremold 4000 Series Raceway. Adaptable fittigs. Reduces the umber of SKUs required for ivetory makig DS4000 Series Raceway easier to specify, order, ad ivetory. Ease of istallatio. DS4000 Raceway systems ca be istalled by a sigle istaller, reducig istallatio costs ad maximizig istaller resources. Iovative fittigs ad features also save time ad moey o future adds ad chages. No-saw cut base desig. Raceway base ad Adjust-to-Fit coupligs elimiate precise cuts required durig istallatio, savig istallatio time. Raceway base is scored so that it ca be easily cut with ti sips whe required. Overlappig fittigs ad faceplates. Simpler, cleaer, ad more attractive istallatio. No visible screws. Also allows raceway covers to be cut to larger toleraces. Field-cofigurable. Istallers ca easily adapt ad modify istallatios to accommodate uforesee obstacles. Saves istallatio time ad reduces cost overrus from orderig additioal parts ot origially specified. Dual cover raceway. True separatio of services allows data ad power istallers to access their respective chaels idividually. Full capacity chaels. Power ad data ca be fed through either raceway chael, with special cross-over fittigs available to maximize raceway capacity ad maitai separatio of services. Room to grow. Geerous bed radius ad icreased raceway capacity support ewer ad larger capacity Cat 6a cables. Raceway accommodates icreased power ad data requiremets i istallatios. Meets or exceeds idustry stadards. Coforms to UL, NEC, ad NEMA stadards ad EIA/TIA recommedatios. Greater rage of stadard colors. DS4000 Steel Raceway is available i a updated palette of colors icludig Desiger Ivory, Desiger Gray, ad Matte Black. Custom colors are also available. BASE Easy to cut. Base sectios are scored at four-ich [102mm] itervals ad ca be easily cut with ti sips (whe required). Specialized cuttig tools or saws are ot eeded. Easy to mout. Base sectios have moutig holes at four iches [102mm] itervals. Istaller ca utilize them with both 1 or 24" [406mm or 610mm] framig. Combied with icluded Adjust-to-Fit coupligs, this esures that moutig holes lie up with wall studs. Oe-piece base ad divider. Divider has pre-scored kockouts for cablig crossovers. Oe-piece desig reduces istallatio time. Hardware icluded. Each te-foot [3.04m] sectio of base icludes wire clips (8 clips, 4 pre-istalled) ad a pair of Adjust-to-Fit coupligs. Adjust-to-Fit coupligs are also icluded with all raceway fittigs. FITTINGS Streamlied fittigs. Iovative desig elimiates large, bulky fittigs that detract from raceway appearace. Easy to istall. Adjust-to-Fit coupligs (icluded) provide up to four iches [102mm] of lateral adjustmet, elimiatig the eed for precisio cuts ad reducig waste caused by measurig errors. Full-rage of obstacle avoidace fittigs. Bypass large ad small obstacles, as well as small offsets i supportig walls. Small obstacle avoidace fittig also ca be used as a trasitio fittig to other Wiremold metal raceway systems. Elimiates all barriers to istallatio. Trasitio fittigs. Trasitio fittigs coect DS4000 Series Raceway to existig Wiremold 4000 Series Raceway istallatios or make trasitio to other Wiremold raceway systems (500 Series, 700 Series, 2400 Series ). Cable bed radius cotrol. No eed to order special fittigs to meet bed radius compliace stadards. All fittigs iclude cable bed radius cotrol ad meet the specificatios for Fiber Optic ad UTP/STP cablig ad exceed the TIA 569 requiremets for commuicatios pathways. Tamper-proof. Tamper-resistat fasteers are available to fully secure the raceway istallatio. Ideal for security systems, alarms or other security-sesitive istallatios. ACTIVATIONS Uique dowward-facig activatios. Large bed radius for data cables ad activatios, streamlies the raceway appearace, ad provides icreased protectio for both activatios ad cablig. Oly raceway system that offers this feature. Iovative dowward-facig ad/or side-chael activatio features. Raceway ca be loaded with either dowward-facig or covetioal activatios, or a combiatio of both as eeded. Cross-over feature. Allows better utilizatio of raceway wirig capacity while maitaiig separatio of services. Activatios accept idustry-stadard devices ad device plates. Compatible with a full-rage of wirig, data, ad commuicatio products. PREWIRED Available prewired. DS4000 Series Raceway ca be ordered factory prewired savig istallatio time ad moey. Jobs are packed to idividual job requiremets ad delivered o schedule to the job site. Streamlied desig. Dowward-facig activatios provide a clea, streamlied appearace. Visual circuit idetificatio system icluded. No eed to order additioal labels or markig systems. 2
DS4000 Series Raceway System Layout DS4010A DS4047MAB DS4018 DS4017 DS4047C DS4075 DS4015 DS4010B DS4075A DS4011 DS4047R DSDWND DSDWNR DS4047D > 4" [102mm] Bed Radius Uiversal Dowward Facig Device Bracket accommodates idustry stadard power ad data devices while allowig the idustry s largest termiatio radius. 2 1/4" [57mm] Adjust-to-Fit Coupligs Allow up to 4" [102mm] of lateral adjustmet of Raceway Base to miimize cuttig. Obstacle Avoidace Fittig bypasses existig coduits ad small raceways mouted o supportig wall. Catalog No./Item DS4000 Series Raceway Orderig Iformatio Descriptio/Specificatios Catalog No./Item Descriptio/Specificatios DS4000B 2" [51mm] 5 1/2" [140mm] Raceway Base.040" [1.0mm] galvaized steel. Base has two 9/32" [7.1mm] diameter moutig holes o ceters of approximately 4" [102mm] ad pass through KOs o 8" [203mm] ceters throughout. Packed four 10' [3.05m] legths per carto. DS4000C-DV Raceway Cover.040" [1.0mm DS4000C-BK galvaized steel. Packed eight 5' DS4000C-DG [1.5m] legths per carto. Ortroics Series II 2 3/1 [56mm] DS4000WC 2 7/8" [73mm] Wire Clip For holdig coductors i place. DS4001 DS4006-DV DS4006-BK DS4006-DG Ortroics Series II Adjust-to-Fit Couplig For joiig legths of DS4000B together. Sold i pairs. Seam Clip For coverig seams where two sectios of DS4000C come together. 1" [25mm] DS4006B-DV Half Seam Clip/Blak Faceplate DS4006B-BK For coverig seams where two DS4006B-DG sectios of DS4000C Cover come together. Ca also be used as a blak faceplate. 1 5/8" [41mm] NOTE: -DV suffix idicates Desiger Ivory color, -DG suffix idicates Desiger Gray color ad -BK suffix idicates Matte Black color. 3
Catalog No./Item DS4000 Series Raceway Orderig Iformatio (cotiued) Descriptio/Specificatios Catalog No./Item Descriptio/Specificatios DS4010A-DV DS4010A-BK DS4010A-DG 5 5/8" [143mm] Etrace Ed Fittig Full-capacity ed fittig. Icludes four 3/4" ad 1 1/4" cocetric trade size KOs ad four 2 1/8" large capacity KOs. 3" [76mm] DS4018-DV DS4018-BK DS4018-DG Exteral Elbow 90 exteral corer for ew lay-i or pullthrough istallatios. Flexible base coforms to out-of-square corers. Oe pair of DS4001 Coupligs icluded. DS4010B-DV DS4010B-BK DS4010B-DG Blak Ed Fittig For closig ope ed of DS4000B Raceway Base. Has two 3/4" ad 1" trade size KOs. DS4047D-DV DS4047D-BK DS4047D-DG Sigle Chael Duplex Device Plate For 15A ad 20A duplex receptacles or 106 style data frames. DS4011-DV DS4011-BK DS4011-DG 1 1/1 [27mm] Flat Elbow 90 flat corer for ew lay-i or pull-through istallatios. Oe pair of DS40001 Coupligs icluded. DS4047DQ-DV Sigle Chael Duplex Device DS4047DQ-BK Plate w/oe Duplex Istalled DS4047DQ-DG Icludes oe Pass & Seymour 20A duplex receptacle with lead wires istalled o bracket. I DS4014A 7" [178mm] 10" [254mm] 7" [178mm] Backfeed Couplig Extra log couplig allows attachmet to wall box or back fed 1" or 1 1/4" trade size coduit. DS4047R-DV DS4047R-BK DS4047R-DG Sigle Chael Decorator Device Plate For 15A ad 20A duplex receptacles, or 106 style data frames. DS4015-DV DS4015-BK DS4015-DG Divided Tee Fittig For ew lay-i or pull-through istallatios. Two pair of DS4001 Coupligs icluded. DS4047MAB-DV Sigle Chael MAB Device Plate DS4047MAB-BK For all commuicatio devices, DS4047MAB-DG icludig mii adapter bezels. Ortroics Series II I 8 1/2" [216mm] 8 15/1 [227mm] DS4017-DV DS4017-BK DS4017-DG Iteral Elbow 90 iteral corer for ew istallatios. Flexible base coforms to out-of-square corers. Oe pair of DS4001 Coupligs icluded. DS4047C-DV Sigle Chael NEMA Device DS4047C-BK Plate For Turlok ad most DS4047C-DG straight blade devices up to 50 Amps. Use with commerciallyavailable flush plates. NOTE: -DV suffix idicates Desiger Ivory color, -DG suffix idicates Desiger Gray color ad -BK suffix idicates Matte Black color. 4
Catalog No./Item DS4000 Series Raceway Orderig Iformatio (cotiued) Descriptio/Specificatios Catalog No./Item Descriptio/Specificatios DS4006B-DV Half Seam Clip/Blak Faceplate DS4006B-BK For coverig seams where two DS4006B-DG sectios of DS4000C Cover come together. Ca also be used as a blak faceplate. DSDWNU-DV DSDWNU-BK DSDWNU-DG Dowward Extro MAAP Device Plate Accepts two Extro Electroics MAAP sigle space modules. DSDWND-DV Dowward Duplex Device Plate DSDWND-BK For 15A ad 20A duplex receptacles DSDWND-DG or 106 style data frames. DS4075-DV DS4075-BK DS4075-DG Small Obstacle/Trasitio Fittig For passig over previously istalled coduits or raceways up to 2400 Series Raceway, or for trasitioig to 500 Series, 700 Series or 2400D Series Raceway. DSDWNDQ-DV DSDWNDQ-BK DSDWNDQ-DG Ortroics Series II Dowward Duplex Device Plate w/oe Duplex Istalled Icludes oe Pass & Seymour 20A duplex receptacle with wire leads istalled o bracket. DS4075A-DV DS4075A-BK DS4075A-DG 13 7/8" [352mm] Offset Fittig For use o wall offsets or colum depths up to 9" [229mm]. 11 1/2" [292mm] DSDWNR-DV DSDWNR-BK DSDWNR-DG Dowward Decorator Device Plate For 15A ad 20A duplex receptacles, GFCI ad Surge devices, or 106 style data frames. DS4089-DV Adapter to 4000 Series Raceway DS4089-BK For trasitioig i-lie from DS4089-DG DS4000 Series Raceway to 4000 Series Raceway. DSDWNX Crossover Kit Icludes eclosures for power or data crossover. DSTRK 640DS Tamper-Resistat Kit Icludes 25 screws ad bit to secure fittig covers to DS4000B Raceway Base. DS4000C Cutter Portable cover cutter provides clea square cuts for DS4000C Raceway Cover. DSDWNS-DV DSDWNS-BK DSDWNS-DG Dowward Ortroics Series II Device Plate Accepts oe Ortroics Series II module. 650RT Fittig Cover Removal Tool Allows for easy removal of all istalled DS4000C Raceway Covers without damagig fiish. I DVWE-S DGWE-S BKWE-S Spray Pait Used to touch up large areas. NOTE: Ca oly be shipped via groud trasportatio. NOTE: -DV suffix idicates Desiger Ivory color, -DG suffix idicates Desiger Gray color ad -BK suffix idicates Matte Black color. DVWE-P DGWE-P BKWE-P Touch-Up Pait Pe Used to touch up small areas. 5
DS4000 Series Raceway Prewired Raceway Features FEATURES STANDARD OPTIONS Commuicatio Devices Ortroics or Pass & Seymour Other maufacturers Activate Coectivity System Devices Electrical Devices Pass & Seymour Other maufacturers ad some I ter a tio al devices Base Legth Logest = 10' [2.54m], shortest = 1' [305mm] Istallatio Surface mouted Dowward Facig Activatios; Frot Facig Activatios Fiish Baked eamel fiish Desiger colors Custom colors Wire Type THHN straded Optios per specificatio Wirig Splices Isulatio displacemet coectors Cotiuous wirig or twist-o wire coector Groudig Coductors Wire gauge per Natioal Electrical Oversized ad/or separate groudig wires Code (NEC) ad shared groudig wires Device Idetificatio Gray self-adhesive polyester label Self-adhesive egraved ameplate with black letters Neutrals Shared eutral Oversized ad/or separate eutral wires Pigtails 12" [305mm] feeds ad receptacle leads Per specificatio Coduit Feeds Raceway drilled at job site Etrace ed cap Record Drawigs 3 sets ad 2 copies of marked-up blueprits Per job requiremets Submittal Services Detailed submittal Submittal free DS4000 Series Raceway Prewired Dowward Device Optios Flush dowward facig power ad data are available i the followig sigle or multi-circuit 20A cofiguratios: DATA POWER 1 or 24" [ 406mm or 610mm] o ceter NOTE: Top chael Should be reserved for data to provide highest capacity ad bed radius. Stadard forward facig faceplates ca be itermixed with prewired, but are subject to locatio restrictios due to the locatio of dowward facig data. Cosult factory for recommeded locatios. Device ad Raceway Labelig Detail for Prewired Applicatios Device labelig is available i the followig materials: Gray self-adhesive polyester label with black letterig (sta dard). Other color self-adhesive polyester labels. Egraved pheolic ameplates with adhesive back ig. The back of the raceway is labeled with the raceway umber ad the room or area umber(s). Labelig detail usig the frot activatio plates. Labelig detail usig the dowward facig activatio plates. DS4000 Series Raceway Orderig Specificatios for Prewired Applicatios Two optios available whe orderig a prewired job: 1. Detailed Submittal The detailed submittal will show exactly how each raceway ru will be built icludig legths, umber ad type of receptacles, wirig schematics, circuitig iformatio, etc. The cotractor ad/or distributor must review, clarify ay iformatio ot clearly idicated o the drawigs or specs, approve, ad retur to the factory before productio ca begi. 2. Submittal Free The Prewired Express Buildig Pla Checklist is filled out by the cotractor or distributor ad set alog with plas, casework, ad specs to the factory. No submittal is required ad the project is scheduled for productio upo receipt of all ecessary iformatio. 6
DS4000 Series Raceway Wire Fill Capacity Charts DS4000 Raceway Wire Fill Capacities for Power NUMBER OF CONDUCTORS (40% FILL) w/duplex w/surge/gfci w/large SINGLE 40% FILL WIRE SIZE O.D. WITHOUT RECT. DEVICES DEVICES DEVICES w/downward THHN/THWN Iches [mm] DEVICES 1.59i. 2 [1025mm 2 ] 2.30i. 2 [1485mm 2 ] 3.00i. 2 [1935mm 2 ] ACTIVATION/CROSSOVER 14 AWG 0.111 [2.8] 206 141 111 83 46 12 AWG 0.130 [3.3] 150 103 81 60 33 10 AWG 0.164 [4.2] 95 64 51 38 21 8 AWG 0.216 [5.5] 54 37 29 22 12 6 AWG 0.254 [6.5] 39 27 21 15 8 NOTE: For additioal iformatio, refer to the Techical Sectio of the curret versio of ED439 (Wiremold Product Guide). DS4000 Raceway Wire Fill Capacities for Commuicatio CABLE CATEGORY/ O.D. 40% FILL 1/2 40% FILL w/downward TYPE DESIGNATION Iches [mm] COMPARTMENT ACTIVATION/CROSSOVER UNSHIELDED 4-pair, 24 AWG Cat 3 0.190 [4.8] 70 28 TWISTED PAIR 4-pair, 24 AWG Cat 5e 0.210 [5.3] 57 23 4-pair, 24 AWG Cat 6 0.250 [6.3] 40 16 4-pair, 24 AWG Cat 6a* 0.354 [9.0] 20 8 25-pair, 24 AWG 0.410 [10.4] 15 6 COAXIAL RG6/U 0.270 [6.9] 35 14 FIBER ZipCord 0.118 x 0.236 [3 x 6] 72 29 Roud 4 Strad Fiber 0.187 [4.8] 73 29 Roud 6 Strad Fiber 0.256 [6.5] 38 15 *Category 6 Augmeted cable for 10 gigabit etheret max allowed cable diameter per Addedum 11 to ANSI/TIA-568-B.2. Prewired DS4000 Cover Wire Fill Capacities with Dowward Facig Power & Data Devices WIRE SIZE O.D. NO OF CONDUCTORS THHN/THWN Iches [mm] 40% FILL 14 AWG 0.111 [2.8] 31 12 AWG 0.130 [3.3] 23 10 AWG 0.164 [4.2] 14 8 AWG 0.216 [5.5] 8 6 AWG 0.254 [6.5] 6 NOTE: Prewired dowward facig covers are puched i lie for a sleek flush look. Power coductors are provided i the lower chael. Additioal wires ca be added ad should ot exceed totals above. Commuicatios are to be istalled i the top chael refer to stadard cable fill chart for capacities. DS4000 Raceway Fittigs Wire Fill Capacity Chart WIRE SIZE O.D. DS4010A* DS4011 DS4015 DS4017** DS4018** DS4075 DS4075A** THHN Iches [mm] 40% 60% 40% 60% 40% 60% 40% 60% 40% 60% 40% 60% 40% 60% THHN 14 0.111 [2.8] 125 187 171 256 62 93 160 239 142 213 106 160 142 213 12 0.130 [3.3] 91 137 125 187 45 68 116 175 104 156 78 116 104 156 10 0.164 [4.2] 57 86 78 118 28 43 73 110 65 98 49 73 65 98 8 0.216 [5.5] 33 50 45 68 16 25 42 63 38 57 28 42 38 57 6 0.254 [6.5] 24 36 33 49 12 18 31 46 27 41 20 31 27 41 UTP 2-pair, 24 AWG 0.150 [4.8] 68 103 94 140 49 74 87 131 78 117 58 87 78 117 4-pair, 24 AWG Cat 3 0.190 [4.8] 43 64 58 87 31 46 55 82 49 73 36 55 49 73 4-pair, 24 AWG Cat 5e 0.210 [5.3] 35 52 48 72 25 38 45 67 40 60 30 45 40 60 4-pair, 24 AWG Cat 6 0.250 [6.3] 25 37 34 51 18 27 32 47 28 42 21 32 28 42 4-pair, 24 AWG Cat 6a* 0.354 [9.0] 12 18 17 25 9 13 16 24 14 21 10 16 14 21 25-pair, 24 AWG 0.410 [10.4] 12 18 16 24 9 13 15 23 14 20 10 15 14 20 Coaxial RG6/U 0.270 [6.9] 21 32 29 43 15 23 27 41 24 36 18 27 24 36 Fiber ZipCord 0.118 x 0.236 [3 x 6] 44 65 59 89 31 47 56 83 50 74 37 56 50 74 Roud 4 Strad Fiber 0.187 [4.8] 44 66 60 90 32 48 56 85 50 75 38 56 50 75 Roud 6 Strad Fiber 0.256 [6.5] 24 35 32 48 17 26 30 45 27 40 20 30 27 40 * Etrace ed fittig fill rate is calculated usig backfeed capability ad radius iserts. Iserts are removable ad fittig ca obtai maximum raceway fill from utilizig ed fittig kockouts ad removig radius cotrol iserts. **Calculated usig radius cotrol iserts. Iserts are factory istalled ad may be removed i order to obtai full raceway capacity if radius cotrol is ot required. 7
ED1444R4 Updated October 2013 For latest specs visit www.legrad.us/wiremold Electrical Wirig Systems 60 Woodlaw Street West Hartford, CT 06110 Phoe: 1.877.BY.LEGRAND (295-3472) www.legrad.us 570 Applewood Crescet Vaugha, Otario L4K 4B4 Phoe:905.738.9195 www.legrad.ca Copyright 2013 Legrad All Rights Reserved