PARTS SCHEMATIC MACH 429 CARBON NUMBER PART NAME DESCRIPTION Torque *

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Lorin Austin
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5 PARTS SCHEMATIC MACH 429 CARBON 1 NUMBER PART NAME DESCRIPTION Torque * 1 FP-CLM-MECH-HT-V1 CLAMP MECHANICAL HEADTUBE 2 FP-SCW-FLT-M5*10 M5X10 FLAT HEAD BOLT 3 FP-CLM-MECH-TT-V1 CLAMP MECHANICAL TOPTUBE 4 FP-BLT-M8*38-BLK BOLT 8X38 BLACK 13 Nm (10 lb ft) 5 FP-STP-SHFT-V1 STOP SHIFTER V1 6 MACH 429 CBN DOWNTUBE GUARD MACH 429 CBN DOWNTUBE GUARD 7 FP-BRG-608-LLUMAXE 608 LLU MAX-E 8 FP-BLT-M8*20-BLK BOLT 8X20 BLACK 13 Nm (10 lb ft) 9 FP-LNK-UL-50MM-V2-R2 LINK UPPER 50MM VER2 REV a FP-BLT-M14*20-BLK-V2 BOLT 14*20 BLACK V2 35 Nm (27 lb ft) 11a FP-BRG-6902-LLUMAXECN 6902 LLU MAX-E CN 12a FP-BRG-3802-LLBMAXSP 3802 LLB MAX 13a FP-SLV-LL-31MM SLEEVE LOWER LINK 31MM 14a FP-LNK-LL-ALM MM LOWER LINK 10b FP-BLT-M14*20-BLK-V2 BOLT 14*20 BLACK V2 35 Nm (27 lb ft) 11b FP-BRG-6902-LLUMAXECN 6902 LLU MAX-E CN 12b FP-BRG-6802-LLBMAX 6802 LLB MAX 13b FP-SLV-LL-25MM SLEEVE LOWER LINK 25MM 14b FP-LNK-LL-BLU-V2-R1 LINK LOWER BLU VER2 R1 15 MACH 429 CBN CHAINSTAY GUARD MACH 429 CBN CHAINSTAY GUARD 16 MACH 429 CBN SEATSTAY GUARD MACH 429 CBN SEATSTAY GUARD FP-RDH-TA-12MM-BLK-V1 REAR DERAILLEUR HANGER THROUGH AXLE 12MM BLACK V1 18a FP-BLT-M14*66-BLK BOLT 14X66 BLACK 35 Nm (27 lb ft) 18b FP-BLT-M14*66-BLK BOLT 14X66 BLACK 35 Nm (27 lb ft) 19 FP-BLT-M8*55-BLK BOLT 8X55 BLACK 13 Nm (10 lb ft) 20 FP-SCW-SCK-M5*10 SCREW SOCKET 5X10 7 Nm (5 lb ft) 21 FP-SCW-FLT-M4*12 SCREW FLAT 4X12 22 FP-WSH-8I*12O*1W WASHER 8I X 12O X 1W 23 DT SWISS 142 RWS DT SWISS 142 RWS 24 FP-SCW-FLT-M5*16 M5x16 FLAT HEAD BOLT CONFIGURATION A CONFIGURATION B * = grease = anti-seize = anti-seize or grease = loctite 243

6 SUSPENSION SETUP GUIDE Setting Rebound and Propedal on FOX CTD Rear Shocks with Boost Valve: In general, rebound should be turned all the way out and dialed back in 1-5 clicks depending on rider weight. A sub 145lb rider is full out (fastest setting). Average is 1 click in on a Mach 4, 2 clicks in on a Mach 5.7, and 4 clicks in on a Mach 6/Firebird. We generally recommend starting your ride with the CTD open (descend mode) for all bikes other then the Mach 5.7, Mach 6, and Firebird. With these models, the Trail 1 setting provides the best all around general starting set up and you can tune from there. Setting Rebound, Bottom Out, and Boost Valve on DHX Air Shocks: In general, a good starting rebound setting is 7 clicks in from full open for a rider weight of 170lbs. We recommend setting the bottom-out with two lines showing on the reservoir. A good starting Boost Valve pressure is 170psi. We do not recommend going below 150psi on the Firebird. Setting Rebound, Bottom Out, Boost Valve, High Speed Compression and Low Speed Compression damping adjustments on RC4 Coil Shocks for Phoenix DH: In general, for a rider between lbs, we recommend the following baseline settings: Rebound: 5 clicks out from all the way in High Speed Compression: 7 clicks out from all the way in Low Speed Compression: 10 clicks out from all the way in Bottom Out: Two turns in on the reservoir. Boost Valve: A good starting Boost Valve pressure is 160psi. We do not recommend going below 130psi on the Phoenix DH. Setting rear shock sag on mountain bikes: Always set sag with the CTD lever turned to the open position (Descend Mode), which means the lever is turned toward the non-drive side of the bike. (In the case of the Float X CTD this means that the lever will be flipped towards the remote reservoir). Have the rider sit on the bike (preferably with their hydration pack on) and have them sit down hard into the saddle to achieve accurate sag settings. The rider does not need to bounce up and down nor should they sit down gently. If they sit down hard once, the suspension will cycle well into the stroke and return to the natural sag setting with the rider in the saddle. With the rider in the saddle (not moving), slide the O-ring up into position against the air can. Once the O-ring is set in place, have the rider slowly step off the bike so as not to move the O-ring. The O-ring needs to line up with the red line on the sag indicator. Add or remove air as required to get the O-ring to line up with the red line. If there is no sag indicator on the shock, set the sag to the recommended setting shown below. (Different models and sizes of Pivot bikes use different length shocks and therefore require different sag settings. Mach 4 (all years) XX-Small and X-small: Sag =.49 or 12.4mm (Sag indicator C) 2010 and older Mach 4 Small, Medium, Large, X-large, Mach 5 X-Small and Small, and all 429 Alloy s : Sag =.65 or 16.5mm (Sag indicator B) Mach 4 Small, Medium, Large, X-large as well as All years for Mach 429 Carbon: Sag =.55 or 14mm (Sag indicator D) Mach 5.7/Mach 5.7 Carbon X-Small, Small, Medium, Large, X-large and Mach 5 Medium, Large and X-large: Sag =.74 or 18.8mm (Sag indicator A) Mach 6, Firebird and Firebird 27.5 : Sag =.8 or 20.3mm. We use Sag indicator A on these models where the red line is.74 or 18.8mm and the end of the indicator is.98 or 24.9mm. If you set sag just past the red line, towards the end of the indicator, this will give you the proper sag setting on these models. Phoenix DH: Sag =.99 or 25mm A. B. C. D

7 Spring Weight recommendations for RC4 Coil Shocks on the Phoenix DH: Rider Weight: lbs Spring Weight: 300lb coil Rider Weight: lbs Spring Weight: 350lb coil Rider Weight: lbs Spring Weight: 400lb coil Rider Weight: lbs Spring Weight: 450lb coil Setting Rebound, Low Speed Compression damping, and Lockout threshold on all Fox 32 RLC forks with Fit Damper: Rebound: Make sure the lock out is fully open (not locked out), and that the rebound is not set too fast or too slow. Rebound adjust-ment is highly dependent on rider weight and air pressure. You will need to cycle the fork several times after making a change to the rebound. Low Speed Compression: The LSC (low speed compression) is the blue large serrated outer knob on the top of the right fork leg. Start with the knob turned about 5 clicks from full open. Full open is all the way to the left (counter clockwise) and then turn 5 clicks to the right. Lockout Threshold: There is a blue lever on the top of the fork that turns the lockout on or off. There is a black knob is in the center of the adjusters that determines how locked out the fork is and how easily the lockout will blow off on an impact when the lockout is in the locked position. Unless racing, we recommend running the threshold all the way open or close to all the way open (counter clockwise) for maximum oil flow. Setting Rebound, High Speed Compression and Low Speed Compression damping adjustments on Fox 36 RC2 Fit damper forks for Firebird 26 : In general, for a rider between lbs, we recommend the following baseline settings: Rebound: 10 clicks out from all the way in High Speed Compression: 15 clicks out from all the way in Low Speed Compression: 17 clicks out from all the way in Setting Rebound, High Speed Compression and Low Speed Compression damping adjustments on Fox 40 Dual Crown forks for Phoenix DH: In general, for a rider between lbs, we recommend the following baseline settings: Rebound: 8 clicks out from all the way in High Speed Compression: 15 clicks out from all the way in Low Speed Compression: 18 clicks out from all the way in Setting Fork Pressures on Fox CTD Air forks: We start with the manufacturers recommended air pressure charts for rider weight. We have found that these charts tend to run on the high side of the range (too much air) so we will typically go one pressure setting below the setting shown for the recommended rider weight as per the charts below: Mach 6 and Firebird Mach FLOAT FLOAT 26 Mach 5.7 Rider Weight 150mm 160mm Rider Weight 120mm FLOAT mm Rider Weight 125 (lbs) psi 50psi 55psi 65psi 70psi 75psi 80psi 90psi 100psi 110psi 45psi 50psi 55psi 65psi 70psi 75psi 80psi 90psi 100psi 110psi 125 (lbs) psi 50psi 55psi 65psi 75psi 80psi 85psi 95psi 100psi 110psi 125 (lbs) Mach 429 and Les Les FLOAT FLOAT 29 Rider Weight 100mm 120mm Rider Weight 100mm 125 (lbs) (lbs) psi 55psi 60psi 70psi 80psi 85psi 90psi 95psi 100psi 110psi 55psi 55psi 60psi 70psi 80psi 85psi 90psi 95psi 100psi 110psi 45psi 50psi 55psi 65psi 70psi 75psi 80psi 90psi 100psi 110psi 50psi 50psi 55psi 65psi 75psi 80psi 85psi 95psi 100psi 110psi Spring Weight recommendations for Fox 40 Coil Forks on the Phoenix DH: Rider Weight: lbs Spring Weight: Optional Light Rider Weight: lbs Spring Weight: Stock Medium Rider Weight: 185lbs + Spring Weight: Optional Heavy

Setting Up Your Sag Indicator (Meet Your New Travel Companion) A B 1 Insert the

Tightly pull zip tie tail until indicator is tightly secured to shock before

3 The Sag Indicator will rotate around the shock body if it is properly installed.

4 You will know you ve achieved proper sag when the rubber gasket aligns perfectly

8 Setting Up Your Sag Indicator (Meet Your New Travel Companion) A B 1 Insert the supplied zip tie into your Sag Indicator, making sure the head of the zip tie is facing outward. 2 Place the Sag Indicator above the bottom collar of the shock body. Tightly pull zip tie tail until indicator is tightly secured to shock before cutting excess. Cut excess zip tie. 3 The Sag Indicator will rotate around the shock body if it is properly installed. Use your Suspension Set Up Guide (provided separately) to ensure proper sag. 4 You will know you ve achieved proper sag when the rubber gasket aligns perfectly with the red line on the Sag Indicator (A).! You MUST rotate the Sag Indicator to the bottom of the shock body before riding! (B) Otherwise you risk breaking and losing the Sag Indicator

Washing & Maintenance Tips for Mach 4, Mach 5, Mach 5.

The preferred method is a warm bucket of water sponges and Palmolive and a light hose rinse (NO POWER WASHER!). Towel dry and use compressed air to get the water out of the tight spots.

Check brake pads regularly for wear. Replace as needed. For disc brakes, check lever for spongy feel and bleed brakes if needed. Make sure brakes are not dragging and adjust as required.

9 Washing & Maintenance Tips for Mach 4, Mach 5, Mach 5.7 and Mach 429 Cleaning and Washing : Maintenance: If the bike gets past the point of basic wipe down or it is a really muddy day, then a true washing is acceptable. The preferred method is a warm bucket of water sponges and Palmolive and a light hose rinse (NO POWER WASHER!). Towel dry and use compressed air to get the water out of the tight spots. Lube chain and derailleurs after washing. Avoid pressurized water on bearing seals. Replace cables and housing and lube with Slick Honey any time shifting becomes less then perfect. Check brake pads regularly for wear. Replace as needed. For disc brakes, check lever for spongy feel and bleed brakes if needed. Make sure brakes are not dragging and adjust as required. Check bar, stem, seat post head and rear derailleur mounting bolts and grease bolts regularly. Lube compression sleeve in headset to avoid creaking Apply grease to shock mounts to avoid squeaks Apply grease on shock mounts Install long shock bolt using anti-seize and torque to (10lb. ft, 120lb. in, 13Nm.) Install short shock bolt. Use blue loctite on the M5 bolt. Torque M5 bolt to ( 5lb.ft, 60lb.in, 7Nm. ) Install rocker bolts using grease or anti-seize. Torque to (10 lb.ft, 120 lb.in, 13 Nm.) front rear Use anti-seize and torque link pins to ( 27lb ft, 35 Nm. )

11 Pivot has upped the ante once again by taking the proven performance of the Mach 429 and adding carbon Two years were dedicated to testing and designing the all new geometry and revised dw-link suspension design make this 29er handle and accelerate like a 26 wheel bike.

12 CARBON TECHNOLOGY Built from the inside, out. We use a proprietary hollow core internal molding technology to create our Pivot carbon frames. This technology is extraordinary and sets the bar well above everything else that s out there. Other high-end brands utilize previous generation molding techniques, but we ve taken the technology to the next level of development to produce a frame that is unmatched in nearly every conceivable category. The quality of the frame that exits the mold is near perfection inside and out and requires little to no finish work prior to painting. It s a shame we have to paint them at all!

13 CARBON TECHNOLOGY Traditional Methods Other frames require hours of work after they come out of the molds filling the voids and imperfections with epoxy filler which not only adds weight but can also compromise strength and stiffness in critical areas. Our hollow core internal molding technology produces a much lighter and stiffer frame because there is less material required to fill imperfections. This also produces a better ride because an ultra precise and carbon layup can be optimized and tuned to provide the perfect feel without needing to worry about adding extra material. Both our full suspension and hardtail models require less material to achieve target stiffness and strength numbers - meaning a lighter frame with greater stiffness and much higher quality structures. All of this combines to produce a frame that goes above and beyond the engineering to create bikes that are much greater than the sum of their parts.

CARBON TECHNOLOGY Pressure and control. All carbon bikes are not created equal. A nice looking frame on the outside does not tell the story of what s going on inside.

14 CARBON TECHNOLOGY Pressure and control. All carbon bikes are not created equal. A nice looking frame on the outside does not tell the story of what s going on inside. Without giving away too many secrets, we can tell you a little bit about how carbon frames are made and what sets Pivot s hollow core internal molding technology apart. Traditional molding is done with standard polybag bladders. Basically, plastic tubes (similar in material to a plastic zip-lock sandwich bag) are placed inside the frame and inflated with pressure while the carbon frame is in the mold and being heated. The pressure from the poly bags push the carbon into the mold creating pressure from the inside that results in the material following the form of the mold and creating the final shape of the carbon frame. This is the way that the vast majority of carbon frames are made. It s a perfectly fine way to make carbon frames and there is nothing wrong with it. It is simply not a very precise process. Pressure may not be constant in all areas resulting in internal wrinkles and weak spots that require the manufactures to compensate by using more material in key areas. Some of the more advanced companies with lighter frames in the market go one step further and use pre-shaped latex bladders (the internal bladders are made to the shape of the actual internal structure) this method is better as it helps eliminate wrinkles, but there is still a possibility of inconsistent pressure in critical areas and it is much more difficult to control the lay-up on soft, flexible bladders.

highest levels of compaction and extremely precise control over the entire structure.

15 CARBON TECHNOLOGY Hollow core internal molding. Pivot s hollow core internal molding process goes well beyond this by using hard internal forms for both lay-up and molding that eliminate the possibility of inconsistent pressures, providing the highest levels of compaction and extremely precise control over the entire structure. The other key part of this is that we also have greater control over the individual carbon layup that goes into each frame. This is a true attention to detail item that sets the best apart from the rest. The kitting of composites is more on par with making a precision road fork lay-up or handlebar where tuning is critical to the ride and strength is paramount. It is not simply a matter of taking sheets of mid modulus composites and placing them at 45 degree angles in the mold like many other manufacturers.

So, we know it makes for a fascinating discussion to throw out material names with super high modulus numbers, and to

However, the real magic happens in product development and testing.

16 CARBON TECHNOLOGY How we got there. A lot of testing goes into exactly which composites are needed in each location and of what type to optimize the frame. So, we know it makes for a fascinating discussion to throw out material names with super high modulus numbers, and to quote crazy high compaction pressures for marketing purposes. However, the real magic happens in product development and testing. At Pivot, we are committed to taking the time, effort and high cost involved with developing the perfect lay-up structures, and using all the best materials available in just the right places, in order to develop a truly optimized frame, with a stiffness to weight ratio and superior ride tuning that puts the competition to shame.

alone- we tested the frames in the real world with real riders.

17 CARBON TECHNOLOGY Real World Testing. In the creation of Pivot s truly ground breaking line of composite frames, we didn t just rely on FEA programs or engineering data alone- we tested the frames in the real world with real riders. We built numerous versions of the frame, each with a slightly different lay-up schedule- producing more stiffness, less stiffness and ultimately the right stiffness. We changed the lay-up and the materials until we were happy with the frames stiffness and ride characteristics as much as the test data.

CARBON TECHNOLOGY Crunching the numbers. We do live by the test data! We spend a ton of time crunching the numbers and comparing them to those of the other premium brands.

18 CARBON TECHNOLOGY Crunching the numbers. We do live by the test data! We spend a ton of time crunching the numbers and comparing them to those of the other premium brands. We test the competitor s products as a benchmark and go about developing a better frame. In the case of our suspension frames that means a superior stiffness to weight ratio with the highest strength standards in the sport. With our non-suspended models, we focus on achieving the maximum stiffness in the bottom bracket, head tube and rear triangle side to side so that all the riders power gets to the rear wheel. At the same time we develop the perfect lay-up structure that makes the frame both comfortable and lively.

CARBON TECHNOLOGY What this means for the rider.

to the words laterally stiff, yet vertically

7 and 429, our superior chassis stiffness has

regarding the precision and the immediate

also followed up with compliments on the bikes

Several testers have written that the LES is the

19 CARBON TECHNOLOGY What this means for the rider. The end result is a frame that actually lives up to the words laterally stiff, yet vertically compliant. In the case of bikes like our Mach 5.7 and 429, our superior chassis stiffness has become a huge differentiator between us and the competition. Every magazine test report features comments regarding the precision and the immediate acceleration that occurs when getting on a Pivot carbon bike. When it comes to our LES model, these comments are also followed up with compliments on the bikes overall ride quality and light weight. Several testers have written that the LES is the most perfectly balanced hard tail mountain bike they have ever ridden. We know we have done our home work so that you can have a better bike when we get comments like that.

CARBON TECHNOLOGY Additional Pivot Carbon Frame Technology Along with the Hollow Box molding process, we use several other technologies to make Pivot bikes as light, stiff and reliable as possible.

20 CARBON TECHNOLOGY Additional Pivot Carbon Frame Technology Along with the Hollow Box molding process, we use several other technologies to make Pivot bikes as light, stiff and reliable as possible. Rubberized Leather Protection Rubberized leather chainstay, inner seat stay, and down tube protectors for a quiet ride and higher impact resistance. Tapered 1.5 Headtube Wider head tube allows us to take full advantage of oversized tubes to create amazing stiffness to weight ratios while keeping the ride quality at what you expect from a Pivot. Press Fit 92 Bottom Bracket PF92 bottom bracket 92mm shell allows for wider pivots and better bearing support for increased frame strength and stiffness while maintaining better control over the chain-line. The PF92 design also means that our carbon frames are 100% molded carbon with no threaded metal bottom bracket inserts required.

142 X 12mm through axle design 142 X 12mm through axle design with forged 7075-T6 derailleur hanger and integrated axle nut adds even more

21 CARBON TECHNOLOGY Direct Mount Front Derailleur Stiffer, lighter and more precise. Allows for ease of set up and perfect front shifting. Oversized Bearings Oversized bearings all around and double row Enduro Max bearings in the dw-link. 142 X 12mm through axle design 142 X 12mm through axle design with forged 7075-T6 derailleur hanger and integrated axle nut adds even more stiffness to the carbon rear triangle. Direct Mount rear brake posts 160mm bosses mount calipers directly to rear triangle resulting in higher levels of stiffness and lower overall system weight.

22 Features 100mm rear travel 1.75 stroke shock w/ increased leverage ratio. Internally routed derailleur cables exit under the shock tabs with clean external routing for rear brake and dropper seatpost lines. All routing is super clean and hidden under the top tube. Integrated ISCG 05 mounts. 100mm rear travel with mm travel fork compatibility.

pedals, accelerates and handles like a 26 wheel bike.

23 Features Geometry including chainstays and a revised dw-link suspension design with position-sensitive anti-squat makes for a 29er that pedals, accelerates and handles like a 26 wheel bike. Pivot specific, custom tuned Fox CTD shock technology: Increased performance and adjustment range allows riders to quickly and easily adjust for changing course or ride conditions. Color Options Matte Natural Carbon with Blue or Red highlights, or fully painted Team Green

PARTS SCHEMATIC. MACH 5.7 CARBON NUMBER PART NAME DESCRIPTION Torque * CONFIGURATION B CONFIGURATION A

PARTS SCHEMATIC. MACH 5.7 CARBON NUMBER PART NAME DESCRIPTION Torque * CONFIGURATION B CONFIGURATION A PARTS SCHEMATIC www.pivotcycles.com 480-467-2920 MACH 5.7 CARBON NUMBER PART NAME DESCRIPTION Torque * 1 FP-BLT-M8*38-BLU BOLT 8X38 BLUE 13 Nm (10 lb ft) 2 MACH CARBON DOWNTUBE GUARD MACH 5.7 CARBON DOWNTUBE