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1 Naut Air fm.qxd 7/11/05 3:01 PM Page i Dear Correct Craft Owner, Welcome to the Nautique Family! For more than 80 years, Correct Craft has been dedicated to providing our customers and their families with the finest inboard boats available. It s our passion to create the best performing boats in the industry. Boats that allow you to escape the routine of every day life. You see you don t just own a Nautique, you live the Nautique life. Your boat has been built with the best material and workmanship available, a legacy handed down from our founder. Our wealth of experience gives us the edge in innovation, quality, and performance. We have the most dedicated and loyal employees in the industry. Hands down. Every day, our employees do more than just punch a clock; they take personal pride in every boat that comes down the line. Review this Owner s Manual for your boat. We have assembled this manual to inform you about your boat and educate you further on boating. Please pay particular attention to the safety statements labeled as DANGER, WARNING, CAUTION and NOTICE. These statements alert you to possible safety hazards to avoid so you can have a safer boating experience. There are also many tips and tricks on care and maintenance sprinkled throughout the manual. Boating is very important to us and we would like you to enjoy many years of boating in your Nautique. By purchasing a Nautique, you have taken the first step in trading your old lifestyle for a new one. Now that you own a Nautique, life as you know it will never be the same. Live It! The Correct Craft Family Keep your heart with all diligence, for out of it spring the issues of life. Proverbs 4:23 Air P/N 3608 i

2 Naut Air fm.qxd 7/11/05 3:01 PM Page ii Record Important Information In addition to this manual, your Correct Craft boat is supplied with component manufacturer information such as instructions, warranties or other important information. Read these materials carefully since improper operation and maintenance can void the warranty and jeopardize personal safety. Safeguard information about your Correct Craft boat by recording the Hull Identification Number (HIN) and the model of your boat, and the model and serial numbers of your engine/transmission and trailer, if applicable. Your HIN is located on the top right side of the transom, above the water line. The U.S. Coast Guard requires that your HIN be permanently affixed and remain on the top right side of the transom. The first three digits represent Correct Craft, Inc. (CTC) The next five digits are the boat s serial number. The next digit is a letter from A where A = January through L where L = December, designating the month the boat was made. The last three digits represent the last digit of the year the boat was built and the final two digits of the boat model year. A boat built in July 2005 is actually a 2006 model boat. Example: A boat with 506 as the last digits indicates the boat was built in 2005, but it is a 2006 model boat. Hull HIN Date Purchased Dealer/Phone Ignition Key Number Registration Number/State Engine Model Number Serial Number Trailer Model Number Serial Number Accessory Model Number Serial Number The identification numbers are important! Keep a copy of these numbers stored in a safe place off the boat. In case of theft, damage, etc., report these numbers to the local authorities, your insurance agent and your Correct Craft dealer. ii Correct Craft, Inc.

3 Naut Air fm.qxd 7/11/05 3:01 PM Page iii Boater s Checklist For improved safety and enjoyment, check each of these items: Check Before You Launch Your Boat: Read both the engine and the boat operator manuals. Drain plug (Securely in place?) Propeller Condition (prop nut tight and secured, no cracked or bent blades, prop turns freely) Steering System (Working smoothly and properly, self locking nuts in place) Battery (fully charged, cable terminals clean and tight) Capacity Plate (Are you overloaded?) Weather conditions (Safe to go out?) Fuel and Oil (Sufficient for trip, check bilge area for gas odor, no leaks) Hoses and Connectors (no leaks or damage) Electrical Equipment (Lights, horn, pumps, etc.) Safety Equipment (Fire extinguisher, bailer, paddle, anchor and line, mooring lines, signaling device, tool kit, first aid kit, first aid manual) Personal Flotation Devices for all occupants Float Plan submitted to Responsible Person (Verbal or written) Check Before You Start Your Engine: Fuel (Sufficient for trip, check bilge area for gas odor) Control Lever in Neutral Capacity Plate (Are you overloaded?) Personal Flotation Devices for all occupants Seating (Everyone in proper place?) Engine Stop Switch and Lanyard (Operational and securely fastened?) No one in water near boat Keep firm and continuous grip on steering wheel Engine Cooling Water Valve open Air iii

4 Naut Air fm.qxd 7/11/05 3:01 PM Page iv Restricted Areas Before boating, check with Local, State and Federal authorities to identify restricted areas. Because of the threat of terrorism, the U.S. Coast Guard has and will continue to implement strict limits on watercraft near U.S. Navy and Coast Guard ships and other potential targets. Proposition 65 WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. KCCPROP65G WARNING Diesel engine exhaust and some of its constituents are Known to the State of California to cause cancer, birth defects, and other reproductive harm. KCCPROP65D Emission Control Warranty Information The engine in your Correct Craft boat meets the strict requirements set forth by the California Air Resources Board (CARB). The engine has a special environmental tag and the boat has this label affixed to it. The tag and the label are CORC013 required by the California Air Resources Board (CARB). The label has 1, 2, 3 or 4 stars. The label MUST be affixed to the boat, if the boat is operated in the state of California and/or bordering waters. iv Correct Craft, Inc.

5 Naut Air fm.qxd 7/11/05 3:01 PM Page v Boating Terminology LENGTH OVERALL (LOA) BEAM PORT SIDE STARBOARD SIDE TRANSOM STERN AFT GUNWALE HELM FORWARD BOW FREEBOARD WATERLINE DRAFT CORC001 * An easy way to remember PORT side from STARBOARD side is PORT and LEFT both have four letters. Product Improvement Because of our policy of continuous product improvement, the illustrations used in this manual may not look the same as on your boat and are intended only as representative reference views. Some illustrations may also show optional accessories which may or may not be available for your boat. Many optional accessories can only be installed at the time the boat is manufactured and cannot be installed by your dealer. Your dealer will be happy to provide details on installing accessories. Air v

6 Naut Air fm.qxd 7/11/05 3:01 PM Page vi Table of Contents Welcome...i Record Important Information...ii Boater s Checklist...iii Restricted Areas...iv Proposition 65...iv Emission Control Warranty Information...iv Boating Terminology...v Product Improvement...v Boating Safety Safety While Boating General Precautions Boat Safety Labels Boating Regulations Boater Responsibilities Registration/ Documentation Insurance Education Opportunities Operating By Minors Overloading Passenger Safety and Seating Visibility Boating Under the Influence Reporting Accidents Rendering Assistance Required Safety Equipment Life Saving Equipment Navigation Lights Horn or Whistle Fire Extinguisher Visual Distress Signals Recommended Safety Equipment Emergency Stop Switch and Lanyard Emergencies Fire/Explosion Capsizing and Swamping Collisions Grounding Water Rescue (Man Overboard) Medical Emergency Operation Failure Hazardous Conditions Shallow Water Operation Weeds Dam Spillways Weather/Seas Warning Markers Carbon Monoxide Our Environment Foreign Species Fuel/Oil Spillage Discharge/Disposal of Waste Excessive Noise Wake/Wash Exhaust Emissions Paints Cleaning Agents MARPOL Treaty Water Sport Safety Teak/Drag Surfing General Water Sport Precautions vi Correct Craft, Inc.

7 Naut Air fm.qxd 7/11/05 3:01 PM Page vii Watersports Responsibility Code Basic Rules of the Road Aids to Navigation USWMS System Uniform State Regulatory Markers FWMS System Right-of-Way Privileged Boats Burdened Boats Crossing Situation Meeting Head-On Overtaking The General Prudential Rule Night Running , 216 and 226 Air Specifications Air Air Air Dash Pod and Console Ignition and Switch Panel Keys Air Deck Layout Air Deck Layout Air Deck Layout Standard and Optional Equipment Controls and Indicators Steering Shifter/Throttle Emergency Stop Switch Smart Pod - Limited or Team Gauges Control Switches Volt Port Ignition and Switch Panel Gauges Tachometer/Fuel Monitor Standard Equipment Watersports Tow Point Bow Features of Your Air Nautique Driver s Seat Adjustment (210 and 216) Driver s Pedestal Seat Adjustment (226 Air) Rearview Mirror Adjustment (210 and 226) Love Seat Storage Hatch Engine Box Cover Latching/ Lifting/Removal (216) Aft Seat (210) Cockpit Seating (226) Walk-Thru Windshield Opening/Latching Coolers Boarding Platform Engine Cooling Water Intake Valve Fuel Tank Battery Selector Switch (210 and 226 Only) Stereo and Speaker Pods Automatic Bilge Panel Flight Clips Air vii

8 Naut Air fm.qxd 7/11/05 3:01 PM Page viii Folding Instructions for Flight Control Tower Ballast Tanks (210, 216 and 226) Ballast Tank Control Switches Optional Accessories Boat Systems Fuel System Air and 226 Air Ballast Tanks and Bilge System Air and 226 Air Heater System Air and 226 Air Getting Underway Safety Checklist Safety Equipment Fueling Boarding Boat Planing Pre-Operation Checks Flooded Engine Break In Procedure Propeller Selection Shifting Steering Stopping Docking Running Maneuvering Techniques Tow Pattern Freezing Temperatures Anchoring Dropping Anchor Weighing (Pulling In) Anchor Performance Boating Propellers Care and Maintenance General Maintenance Engine Intake Water Strainer Bilge Pumps Propeller Removal Installation Propeller Shaft Stuffing Box Non V-Drive Models Through-Hull Fittings Quick Oil Drain System Salt Water Boating Battery Maintenance Gelcoat Maintenance Care of Metal Care of Glass Vinyl Maintenance and Cleaning Tunable Rudder Rudder Remote Lube Fitting (if equipped) V-Drive Oil Level Inspection Changing Oil viii Correct Craft, Inc.

9 Naut Air fm.qxd 7/11/05 3:01 PM Page ix Troubleshooting Trouble Check Chart Performance Electrical Storage Lifting Rings Retractable Lifting Ring only Winterizing Your Boat Check for Water in Your Fuel System Winterizing Ballast Tanks (if equipped) Trailer/Trailering Hitch Wiring Security Towing Your Boat Long Trips Glossary...G-1 Warranty...W-1 CORRECT CRAFT LIMITED WARRANTY...W-1 Lifetime Limited Warranty...W-1 Transferable Lifetime Limited Warranty...W-1 Boat Five (5) Year Transferable Limited Warranty...W-2 Engine Warranty...W-2 Request for Warranty Transfer of Hull, Deck and Stringer...W-5 Request for Warranty Transfer on Parts...W-6 Nautique Service Centers...W-7 Air ix

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11 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-1 Section 1 Boating Safety Safety While Boating Boating-related accidents are generally caused by the operator s failure to follow basic safety rules or written precautions. Most accidents can be avoided if the operator is completely familiar with the boat, its operation and can recognize potentially hazardous situations. In addition to everyday safety, failure to observe the safety recommendations may result in severe personal injury or death to you or to others. Use caution and common sense when operating your boat. Don t take unnecessary chances! Remember that at least three people are needed for safe towing. Failure to adhere to these warnings may result in severe injury or death to you and/ or others. Look before you turn the boat. As a boater you are obligated to maintain a course and speed unless it is safe to alter course and speed. Look before you turn. Improper operation of the boat is extremely dangerous. Operators must read and understand all operating manuals supplied with the boat before operation. On-board equipment must always conform to the governing federal, state and local regulations. Prior to starting the engine, you must open the engine box and check the engine compartment and bilge for gasoline and oil vapors. You must also operate the blower for at least four minutes. Failure to do so may result in fire or explosion. If you smell gasoline vapor or see liquid gasoline, DO NOT start the engine. Air 1-1

12 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-2 Section 1 DO NOT operate the boat while under the influence of alcohol or other drugs. DO NOT stand or allow passengers to stand in the boat, or sit on the transom, seat backs, engine cover or sides of the boat while the engine is running. You or others may be thrown from the boat. DO NOT allow any type of spark or open flame on board. It may result in fire or explosion. DO NOT leave children in the boat without adult supervision. DO NOT sit in front of the operator to avoid obstructing the operator s view. DO NOT dive from the boat without being absolutely sure of the depth of the water, otherwise severe injury or death may occur from striking the bottom or submerged objects. DO NOT swim near the boat when the engine is running. Being in NEUTRAL is not enough, the propeller may still be turning and carbon monoxide may be present. DO NOT replace your boat s marine parts with automotive parts. DO NOT remove or modify any components of the fuel system except for maintenance by qualified personnel. Tampering with fuel components may cause a hazardous condition. DO NOT wrap ski lines or mooring lines around any body part which may become entangled in the line if you fall overboard and the boat is moving. Keep track of ski lines and dock lines so they do not become entangled in the propeller. Be sure to securely attach the engine Emergency Stop switch lanyard to a part of your clothing, such as a belt loop, when operating the boat. Be sure to keep a watch for other boats, swimmers and obstructions in the water. Stay away from other boats and personal watercraft. Be sure to have an experienced operator at the helm and always have at least three people present for safe towing one to drive, one to observe and one to ski or ride. 1-2 Correct Craft, Inc.

13 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-3 Boating Safety Seek shelter from open water if there is threat of lightning. Operate slowly in congested areas such as marinas and mooring areas. The bow may be slippery, do not go forward while the engine is running. When you leave the boat take the keys with you. This will keep untrained and unauthorized persons from operating the boat. Engine exhaust contains carbon monoxide. DO NOT operate the engine in a confined space. DO NOT go under the boat cover with the engine running or shortly after the engine has been running. DO NOT use boarding platform with the engine running. DO NOT teak surf. Allow adequate ventilation with fresh air before entering. Slow down when crossing waves or wake in order to minimize the impact on passengers and the boat. General Precautions Your safety, the safety of your passengers, and other boaters are among your responsibilities as operator of this boat. Your boat must be in compliance with USCG safety equipment regulations. You should know how to react correctly to adverse weather conditions, have good navigation skills, and follow the "Rules of the Road" as defined by the USCG and state/county/local regulations. Before each outing you should check all safety equipment, such as fire extinguishers, PFDs, flares, distress flags, flashlights and emergency stop switch. They should be operable, in good condition, readily visible and easily accessed. Know the weight capacity of your boat. DO NOT overload your boat. This section covers general boating safety information. Throughout this manual specific precautions and symbols identify safety related information. Air 1-3

14 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-4 Section 1! The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!! DANGER! Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.! WARNING Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury or property damage. It may also be used to alert against unsafe practices. NOTICE Indicates installation, operation or maintenance information which is important but not hazard-related. The precautions listed in this manual and on your Correct Craft boat are not all-inclusive. If a procedure, method, tool, or part is not specifically recommended, you must satisfy yourself that it is safe for you and others, and that the boat will not be damaged or made unsafe as a result of your decision. REMEMBER - USE COMMON SENSE WHEN OPERATING YOUR BOAT! 1-4 Correct Craft, Inc.

15 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-5 Boating Safety Boat Safety Labels Your Correct Craft boat is affixed with various safety labels at the time of manufacture. These labels appear at specific locations on the boat where safety is of particular concern. Safety labels must be legible. If you suspect a label is missing or one becomes damaged, contact your Correct Craft Dealer for immediate replacement. Tow Pylon CORC007 Engine Inside Box and on Fuel Tank CORC004 Water Strainer CORC091 Fuel Fill CORC005 CORC006 CORC008 Throttle Control Transom Warning WARNING! BEFORE OPERATING ENGINE, INSPECT FOR LEAKAGE If leakage is present, do not operate engine! CORC010 CORC092 Cross Member/Boarding Platform Engine Air 1-5

16 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-6 Section 1 WARNING! DO NOT ATTEMPT TO START OR OPERATE ENGINE WITH FLAME ARRESTOR REMOVED Avoid personal injury or property damage caused by flying objects. Remove any items from board racks when trailering boat. Flame Arrestor CORC093 CORC094 Board Racks CORC064 Walk Through Windshield CORC009 Dash Pod CORC Correct Craft, Inc.

17 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-7 Boating Safety Fuel Control Cell CORC095 CORC003 CORC011 Side Console Flight Control Tower Air 1-7

18 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-8 Section 1 Boating Regulations The U.S. Coast Guard (USCG) is the authority of the waterways; they are there to help the boating public. State boating regulations are enforced by local authorities. You are subject to marine traffic laws and Rules of the Road for both federal and state waterways; you must stop if signaled to do so by enforcement officers, and permit to be boarded if asked. There are many pamphlets, prepared by the USCG, available to you. These pamphlets explain Rules of the Road, signal lights, buoys, safety, international and inland regulations and much more than is presented in the manual. For more information contact your local USCG Unit or call the Coast Guard Customer Infoline at Boater Responsibilities It is the owner s responsibility to ensure that the operator of the boat has been properly instructed in the lawful and safe operation of this vessel. Therefore, before operating the boat, read this owner/operator manual. Be sure you understand each item before operating it. Improper operation or trailering of the boat could lead to severe damage and/or injury. At the time of delivery, the owner/operator is responsible for: Understanding warranty terms and conditions of your boat, your engine and your trailer. Obtaining insurance. Examining boat to ensure proper operation of all systems. Before operating the boat, the owner/operator is responsible for: Obtaining state registration of the boat. Providing the proper USCG required safety equipment. Following proper break-in procedure for the engine. Understanding safety information and proper operating procedures within this manual. 1-8 Correct Craft, Inc.

19 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-9 Boating Safety While operating the boat, the owner/operator is responsible for: Knowing that all safety equipment and personal flotation devices (PFDs) are in good condition and suitable for your boat and passenger load. Knowing that the capacity of the load are within the limits stated on the USCG Maximum Capacities Plate. Verifying that the emergency stop switch is in proper operating condition. Ensuring that all passengers are properly and securely seated in appropriate seating locations. Following safe operating practices and the Rules of the Road. Understanding proper maintenance and knowledge of the boat s operating systems. Providing safety training for the passengers. Having at least one other passenger who is capable of handling the boat in an emergency. Maintaining a proper lookout by sight and hearing. Avoiding use of alcohol and other drugs. Providing assistance to other boaters. Registration/Documentation The USCG requires that all power boats operated on the navigable waters of the U.S. must be registered in the state of main use; also, many states require registration in that state whenever boating on waters within their state boundary. Contact your state boating authorities (and neighboring states) for registration information on boats and trailers. Your Correct Craft Dealer can supply you with the appropriate forms. Air 1-9

20 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-10 Section 1 Insurance You must get insurance before operating your new boat. Insurance for loss by fire, theft or other causes, or liability protection against accidents is a must for responsible boaters. The boat owner is legally responsible for any damage or injury caused when he, or someone else operating the boat, is involved in an accident. Many states have laws detailing minimum insurance needs. Your insurance agent or your Correct Craft Dealer may be able to supply you with more information. Education Opportunities This manual is not intended to provide complete training on all aspects of boat operation. We strongly recommend that all operators of this boat seek additional training on boat handling and safety. Have all operators become familiar with the handling characteristics, and proper steering and control system usage before attempting high speed operation. Some states require youths 16 years of age and younger to complete a boating safety course before operating any watercraft. Many others require operators under the age of 18 to be licensed in small boat operation. Boat smart from the start, take a boating safety course and get a free vessel safety check annually for your boat. For more information, contact: United States Coast Guard Auxiliary, , United States Power Squadrons, FOR-USPS, Most boaters can enhance their enjoyment of boating experiences through increased knowledge of safe operation, navigation and regulation of pleasure boats. The following is a list of some other agencies and organizations that offer Water Safety, First Aid and CPR courses or information. To find boating safety courses in your area, call your state s local boating agency or the USCG boating safety courseline at ( in Virginia) Correct Craft, Inc.

21 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-11 Boating Safety American Red Cross U.S. Coast Guard Auxiliary U.S. Power Squadrons State Boating Offices Canadian Power and Sail Squadrons Boat Owners Association of the United States National Safe Boating Council Operating By Minors Minors must be supervised by an adult whenever operating a boat. Many states have laws regarding the minimum age and licensing requirements of minors. Be sure to contact the state boating authorities for information. Overloading DO NOT overload your boat. Your boat is equipped with a required capacity plate indicating the maximum acceptable load as determined by the manufacturer following certain Federal guidelines. If in doubt, contact your Correct Craft Dealer. CORC021 The capacity plate is used by boat manufacturers participating in the National Marine Manufacturers Association certification program. Correct Craft has submitted your model for inspection and compliance with their guidelines. The capacity plate has the following information permanently printed on it. It is attached to the boat by the throttle for the operator to read before they drive the boat. Air 1-11

22 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-12 Section 1 The total weight of persons, gear and other items which the boat is capable of carrying under normal conditions. This weight must include any water added to ballast other than the Correct Craft Launch Control System. The maximum number of persons allowed on the boat. This information on the capacity plate applies under normal conditions and special care must be used in any other than normal conditions. Check the capacity plate on your boat and abide by these limits. NOTICE Correct Craft, Inc. installs permanent wake enhancement ballast tanks called the Launch Control System in some models. The full weight of this system has already been considered in the boat weight and therefore does not influence maximum capacity, unlike portable ballast tanks or weights, which must be included as part of the gear weight. CAUTION A fully loaded Nautique will handle differently than a lightly loaded one. Drive and turn your Nautique with this in mind. As wakeboarding has developed, we have witnessed the advent of ballast systems which add weight and increase the size of the wake. The simplest ballast system on the market is the water ballast type, such as the phat sack. It is not uncommon to see operators use such systems and then put additional people in their boat. Please be advised that this practice can lead to overloading your boat. Each Correct Craft, Inc. boat has a required capacity label that meets the maximum weight of people, gear, and ballast that can be placed in the boat. Always be aware of the load in your boat and do not load the boat in excess of the listed capacity. The quest for the "phattest" wake has caused some to excessively overload their boats. This may adversely affect the operation of the boat, possibly resulting in injury to persons inside and/or outside of the boat. Avoid personal injury. DO NOT overload your Nautique Correct Craft, Inc.

23 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-13 Boating Safety Passenger Safety and Seating Make sure that at least one passenger is familiar with the operation and safety aspects of the boat in case of an emergency. Show all passengers the location of emergency equipment and explain how to use it. The operator of the boat is responsible for the safety of the passengers as well as his/her own safety. The operator should ensure that all passengers are properly and securely seated in appropriate seating locations before starting. While the engine is running, and during the boat mooring, all occupants should be properly seated. DO NOT sit on the engine box, seat backs, boarding platform or gunnels. You could fall overboard and be hit by the propeller. DO NOT allow objects, arms or legs, or any other body parts to hang over the bow or gunnels. DO NOT stand while the boat is moving. The operator must sit in the driver s seat while the boat is moving and all passengers remain properly seated. Visibility! WARNING Clear visibility must be maintained at all times. If necessary, arrange passengers and equipment for maximum visibility. Designate a passenger to assist when visibility is limited due to operating conditions. The operator of the boat is responsible by law to maintain a proper lookout by sight and hearing. The operator must ensure that he/she has an unobstructed view particularly to the front. No passengers or equipment should block the operator s view. Look carefully before turning, especially when you are turning around to pick up a fallen skier. Someone else may not be following the Rules of the Road. Air 1-13

24 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-14 Section 1 Keep a visual check for boats behind your boat. This is an area where accidents can happen very quickly. The boat should not be driven at a rate of speed faster than will allow it to be brought to a full stop within the operator s field of view. Boating Under the Influence! WARNING Federal and state law prohibit operating a boat under the influence of alcohol and other drugs. These regulations are actively enforced. Impaired operation may result in severe personal injury or death. Boating, alcohol and the use of other drugs just don t mix. Mixing boating, alcohol and other drugs result in many marine accidents and deaths. These substances increase your reaction time and impair your judgment. Combined with the sun, wind, waves, and noise of other watercraft, the effects of drugs are increased and will significantly increase your reaction time. As the owner/operator, you are responsible for the alcohol/drug use and onboard behavior of your passengers. NOTICE If the operator s blood alcohol content is 0.10% (0.08% in some states) or above, violators are subject to a civil penalty up to $1, or criminal penalty up to $5,000.00, one year imprisonment or both. Operating a boat under the influence can also result in a loss of automobile driving privileges. Reporting Accidents The USCG requires the owner or operator of a boat involved in an accident, to report the incident to the proper marine law enforcement agency for the state in which the accident occurred. Immediate notification to the nearest State boating authority is required if a person dies or disappears as a result of a recreational 1-14 Correct Craft, Inc.

25 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-15 Boating Safety boating accident. If a person dies or sustains injuries requiring more than first aid, a formal report must be filed within 48 hours of the accident. A formal report must be filed within 10 days for accidents exceeding $500 in property damage or complete loss of boat. Rendering Assistance If you see a distress signal or suspect a boat is in trouble, you must assume it is a real emergency and render assistance immediately. By law, the operator in charge of the craft is obligated to provide assistance to any individual in danger if such assistance can be provided safely. Failure to render assistance can result in a fine and/or imprisonment. The 1971 Boating Safety Act grants protection to a "Good Samaritan" boater providing good faith assistance, and absolves a boater from any civil liability arising from such assistance. Required Safety Equipment The Federal Boat Safety Act of 1971 (FBSA/71) established minimum safety standards for boats and associated equipment, specified by the USCG. In addition, the ABYC and the NMMA work with boat builders to develop voluntary standards that exceed base requirements. The included safety equipment on your Correct Craft boat meets or exceeds the standards of the USCG, ABYC and the NMMA. Some required safety equipment such as PFDs are not included with your Correct Craft boat. Your Correct Craft Dealer can help you choose the appropriate equipment. NOTICE Many states equipment requirements go beyond USCG requirements. Contact your state boating office for further information. Equipment requirements for coastal and inland waters differ. Check with local authorities or the USCG for further information about coastal water requirements. The following equipment may or may not be required by federal/local regulations. Air 1-15

26 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-16 Section 1 Life Saving Equipment Federal law requires at least one Type I, II, III, or V Personal Flotation Device (PFD), of the proper size, for each person on board or being towed, and at least one Type IV throwable PFD in the boat. There are four types of PFDs to wear and one type used for throwing in emergency situations. Type I Life Preserver: Most buoyant PFDs are effective on all waters, especially open, rough water. Type II Buoyant Vest: Good for calm water near shore on most inland waters where quick rescue is likely. Type III Flotation Aid: Good for most inland water applications where quick rescue is likely. Comes in various styles and some are designed for water sport activities. Type V Hybrid PFD: Inflatable design for special use activities and may be used instead of a Type I, II, or III PFD if used in accordance with the approval conditions on the label and if worn when the boat is underway. Some Type V PFDs provide increased protection against hypothermia. NOTICE A Type V PFD must be worn to be counted toward the minimum carriage requirements. Special PFDs are available for skiing and other water sports. These PFDs are constructed with materials suitable for high impact falls. Type I Life Preservers Type II Buoyant Vests Type III Flotation Aids Type V - Hybrid PFD Must Be Worn When Underway 1-16 Correct Craft, Inc.

27 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-17 Boating Safety PFDs are intended to help save lives. The operator should set an example by wearing one. Wear a PFD whenever boating. It is especially important that children and non-swimmers wear a PFD at all times. Make certain all passengers know how to put on and properly adjust their PFDs. Also, selecting the proper type PFD for your kind of outing helps ensure your time on the water can be the safest possible. At the beginning of each season, check PFDs for damage and test for proper flotation. Refer to the PFD manufacturer s information. All boats over 16 feet (4.8 meters) in length must carry one USCG approved Type IV throwable lifesaving device, such as a ring buoy or buoyant cushion. To meet requirements, each lifesaving device must have a current, legible USCG approval stamp permanently affixed. Type IV Throwable Device: Intended for heavy traffic inland waters where help is available. Designed to be thrown to a person in the water and should never be worn. Type IV Throwable Devices Your Correct Craft Dealer can help you select appropriate PFDs and throwable lifesaving devices for your area. Navigation Lights All power boats underway between sunset and sunrise must display proper navigation lights. All boats at anchor must display a proper anchor light. The anchor light must be visible 360 degrees. Air 1-17

28 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-18 Section 1 Horn or Whistle All boats over 16 feet (4.8 meters) in length must be equipped with an operable horn or whistle, audible from one mile. Your Correct Craft boat is equipped with a USCG approved horn. Fire Extinguisher At least one approved B-1 portable fire extinguisher is required. Make sure all passengers know the location and operating procedure for each fire extinguisher. Check fire extinguisher regularly for condition and state of charge. OVERCHARGED RECHARGE KC-0083C 1. Overcharge 2. Recharge Portable Fire Extinguisher Visual Distress Signals All boats over 16 feet (4.8 meters) must have onboard day and night visual distress signals when operating on coastal waters, the Great Lakes, territorial seas or those waters directly connected to them, up to a point where the body of water is less than two miles wide. Carry several types of signaling devices to handle a variety of conditions. Your Correct Craft Dealer can help you select appropriate visual distress signals for your area. If you are required to carry distress signals, you must have three USCG approved pyrotechnic devices. Be sure they are in serviceable condition, not exceeding the expiration date and stored in a cool, dry location in a waterproof container. Have enough signals on board to last three days Correct Craft, Inc.

29 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-19 Boating Safety! WARNING Pyrotechnic signaling devices can cause injury and property damage if improperly handled. Follow the manufacturer s directions. VISUAL DISTRESS SIGNALS ORANGE FLAG RED DISTRESS FLARE (HAND) USE DAY ONLY USE DAY AND NIGHT USE DAY ONLY ORANGE SMOKE SIGNAL (HAND) ARMS SIGNALS (USE BRIGHT CLOTH) USE DAY ONLY RED METEOR FLARE USE DAY AND NIGHT ELECTRIC DISTRESS LIGHT S O S DYE MARKER USE DAY ONLY USE NIGHT ONLY KC-0082 Air 1-19

30 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-20 Section 1 Recommended Safety Equipment As a precaution, a good boater will avoid potential problems on an outing by having additional equipment on board. Normally, this equipment is dependent on the body of water and the length of the trip; your Correct Craft Dealer can assist you: First aid kit and manual Anchor with at least 75 feet (23 meters) of line Mooring lines and fenders Bailing device (bucket, hand pump) Combination oar/boat hook Local charts and compass Day/night distress signals Waterproof flashlight and spare batteries Cellular phone Binoculars Portable AM/FM radio with weather band Lubricant Tool kit Spare propeller and mounting hardware Spare fuses Spare keys Sunglasses and sun block lotion KC Correct Craft, Inc.

31 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-21 Boating Safety Emergency Stop Switch and Lanyard Your Correct Craft boat is equipped with an emergency stop switch and lanyard. Correct Craft strongly recommends that the lanyard be secured to the operator and the lock plate attached to the emergency stop switch prior to starting the engine and anytime the engine is operating. The lanyard is designed to turn off the engine whenever the operator moves far enough away from the helm to activate the switch. It is strongly recommended that the lanyard be used by the operator.! WARNING DO NOT operate the boat if the Emergency Stop Switch system does not function properly. Attach the emergency stop switch lanyard to a secure place on your clothing, your arm or leg while operating. DO NOT attach the lanyard to clothing that could tear loose. DO NOT route the lanyard where it could become entangled, preventing it from functioning. Avoid accidentally pulling the lanyard during normal operation. Loss of engine power means loss of most steering control. Also, without engine power, the boat could slow rapidly. This could cause people and objects in the boat to be thrown forward. There are practical limitations to what the emergency stop switch and lanyard can do. It can take several seconds for the engine and propeller to stop turning. The boat can continue to coast for several hundred feet depending on the velocity at the time the switch was activated, and the degree of any turn. While the boat is coasting, it can cause injury to anyone in its path as seriously as if the boat operated under power. Air 1-21

32 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-22 Section 1 Replacement lanyards should be of sufficient length to avoid inadvertent activation. Accidental loss of power can be hazardous particularly when docking or in heavy seas, strong current or high winds. Emergencies Be prepared to deal with emergencies before they happen. Try to formulate a plan for each type in advance so that decisions can be made quickly and without hesitation. Precious moments lost can mean the difference between losing and saving a life. Fire/Explosion You must be prepared and act quickly when dealing with a fire. It is not recommended to battle a fire for an extended period of time. Turn engines off and abandon the boat if the fire cannot be extinguished quickly. Swim at least 25 yards (23 meters) upwind from the boat and use the visual distress signals to get assistance.! WARNING Gasoline will float on top of water and can burn. If the boat is abandoned, swim upwind, far enough to avoid fuel that may spread over the surface of the water. Onboard fires involving the fuel system usually result in either an explosion that completely destroys the boat, or the boat burning to the waterline and self-extinguishing. Deciding on abandoning the boat or staying to fight the fire is difficult and depends on many factors. Try to formulate a fire plan in advance to make that decision quickly and without hesitation. Be sure to: Use caution and do not smoke when refueling. Verify that fuel does not leak. Use only marine approved equipment on your boat Correct Craft, Inc.

33 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-23 Boating Safety Capsizing and Swamping A boat may capsize or swamp when least expected. Like fires, try to formulate a plan in advance on what to do if it should happen. Keep in mind the following guidelines: Try to turn the engine OFF to prevent damage. If others were on board, try to locate them, make sure they re conscious and that they can swim. Stay with the boat, it will float! Climb up on the hull and try to get assistance. Don t try to swim to shore. It s usually farther than it looks. If a leak is discovered, immediately determine the cause. A collision with an underwater object could cause the hull to develop a leak. A loose fitting or hose clamp on a piece of equipment could cause a leak. Try to repair the leak if possible. If a leak is threatening the safety of you and your passengers, call or signal for assistance. Collisions If a collision occurs, immediately account for all passengers. Assess the hull for damage and activate the bilge pumps to reduce any water intake. Try to operate the boat to keep the damaged area above water. If necessary, call or signal for assistance. Grounding In the event you run aground, assess the situation before proceeding. Immediately stop any water from entering the boat. Inspect the rudder and rudder control system, the hull, propeller and strut for damage. Maneuver the boat to safe water only if the hull and all operating systems are in satisfactory operating condition. Otherwise, call or signal for assistance. Water Rescue (Man Overboard) Immediately react to a person who has fallen overboard. Keep the victim constantly in your sight. Safely return to the victim as soon as possible. Throw the person a life preserver. Turn off the engine and help the person into the boat. Air 1-23

34 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-24 Section 1 Medical Emergency Be prepared in the event of an emergency. Know how to use your first aid kit. Be aware of any special medical conditions of your passengers. Operation Failure If you experience a propulsion, steering or control failure, immediately turn OFF the engine. Try to determine the failure and repair, if possible. Otherwise, call or signal for assistance. Hazardous Conditions Every waterway poses hazards that you should avoid, such as shallow water, tree stumps and sand bars. Ask local boaters for information and consult a marine chart when boating on unfamiliar waters. As the operator of the boat, you should try to avoid all hazards, known and unknown. The following information does not contain all possible water hazards. Shallow Water Operation Operating in shallow water presents a number of hazards. If a vibration is noticed after striking an object, it may indicate a damaged propeller shaft or propeller. Sand bars in narrow inlets are constantly shifting, making it difficult to mark them with buoys. Tides in coastal areas affect water levels producing sand bars. Sometimes sand bars are indicated by waves as they form into breakers when passing over the sand bar. Refer to Grounding, in this section, if you run aground on a sand bar. Weeds Weeds are generally a threat to your boat s engine. Weeds on the propeller may cause a vibration. They may also restrict water intake causing the engine to overheat. If you run into weeds, stop the engine and clear the propeller and water intakes completely of weeds. Refer to your engine Operator s Manual for additional information Correct Craft, Inc.

35 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-25 Boating Safety NOTICE Weeds can sometimes be removed by shifting to NEUTRAL, pausing for a moment, then shifting to REVERSE to unwind the weeds from the propeller. Dam Spillways The water level around a dam spillway is a hazardous area. It is subject to rapid changes caused by currents and turbulence. Keep clear of the spillway areas below dams. Weather/Seas Getting caught in severe weather is hazardous. It is recommended to check the weather, sea and wind conditions not only before, but also periodically while you are boating. A change in wave height, wind direction and speed indicates deteriorating weather. Take common sense precautions if you are forced to operate your boat in stormy conditions: Wear PFDs. Reduce speed and head for a safe place that you can easily reach. If you lose power, keep the boat headed into the waves by using the anchor. It is best to avoid operating your boat in foggy weather. When fog sets in take bearings and log courses and speeds. You are required to emit a five-second blast from your horn or whistle once every minute. Additionally, have passengers wear PFDs and observe for oncoming watercrafts. Air 1-25

36 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-26 Section 1 Warning Markers DIVERS FLAG ALPHA FLAG DISTRESS FLAG RED BLUE ORANGE USED BY RECREATIONAL DIVERS - INDICATES DIVER'S POSITION WORLDWIDE VESSELS ENGAGED IN DIVING OPERATIONS - DOES NOT INDICATE DIVER'S POSITION INDICATES FELLOW BOATER IS IN NEED OF ASSISTANCE KC-0352C-a Warning Markers It is a good idea to ask local authorities if there are hazardous areas and how they are marked. Boaters must also recognize the flag designs which indicate that skin divers are present and keep well clear of the area. KC-0250C Skin Diver Warning Flag Watch for swimmers. Swimming areas may not be marked. Steer clear from the area and remain alert Correct Craft, Inc.

37 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-27 Boating Safety Swim Area Warning Buoy Navigation markers serve as a means of identifying navigable routes, and indicate water hazards. Boaters should become familiar with navigation markers and stay within marked boundaries and clear of hazards. Carbon Monoxide KC-0260C Carbon Monoxide (CO) is a colorless and odorless gas! produced by all engines and fuel burning appliances. Even with the best boat design and construction, plus the utmost care in inspection, operation, and maintenance, hazardous levels of CO may still be present in accommodation spaces under certain conditions.! DANGER! EXTREME HAZARD Carbon monoxide gas (CO) is colorless, odorless and extremely dangerous. All engines and fuel burning appliances produce CO as exhaust as a byproduct of combustion. Direct and prolonged exposure to CO will cause BRAIN DAMAGE or DEATH. Signs of exposure to CO include nausea, dizziness and drowsiness. Have a suspected CO victim deeply breathe fresh air and immediately seek medical attention. Air 1-27

38 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-28 Section 1 Our Environment As a boater, you already appreciate nature s beauty and the peace of the great outdoors. It is a boater s responsibility to protect the natural environment by keeping waterways clean. Foreign Species If you trailer your boat from lake to lake, you may unknowingly introduce a foreign aquatic species from one lake to the next. Thoroughly clean the boat and trailer below the water line, remove all weeds and algae, and drain the bilge before launching the boat in a new body of water. Fuel/Oil Spillage! WARNING Fumes from rags can collect in bilge and be extremely hazardous. Do not store rags used to wipe up fuel or solvent spills in the boat. Dispose of rags properly ashore. The spilling of fuel or oil into our waterways contaminates the environment and is dangerous to wildlife. Do not discharge or dispose of fuel, oil or other chemicals into the water; it is prohibited and you can be fined. These are two common, accidental types of discharge: Overfilling the fuel tanks Pumping contaminated bilge water 1-28 Correct Craft, Inc.

39 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-29 Boating Safety Discharge/Disposal of Waste Waste means all forms of garbage, plastics, recyclables, food, wood, detergents, sewage, and even fish parts in certain waters in short, nearly everything. We recommend you bring back everything you take out with you for proper disposal ashore. Excessive Noise Noise means engine noise, radio noise or even voices. Many bodies of water have adopted noise limits. Music and loud conversation can carry a considerable distance on water, especially at night. Be sure to follow regulations and be courteous. Wake/Wash! WARNING You are responsible for injury and damage caused by your wake/wash. Be alert for NO WAKE zones. Prior to entering a no wake zone, come off plane to the slowest steerable speed. Use caution when operating around smaller crafts, in channels and marinas, and in congested areas. Exhaust Emissions Increased exhaust (hydrocarbon) emissions pollute our water and air. Keep your engine tuned and boat hull clean for peak performance. Consult your Correct Craft dealer for information. Paints If your boat is kept in water where marine growth is a problem, the use of anti-fouling paint may reduce the growth rate. Be aware of environmental regulations that may govern your paint choice. Contact your local boating authorities for information. Air 1-29

40 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-30 Section 1 Cleaning Agents Household cleaners should be used sparingly and not discharged into waterways. DO NOT mix cleaners and be sure to use plenty of ventilation in enclosed areas. DO NOT use products which contain phosphates, chlorine, solvents, non-biodegradable or petroleum based products. Citrus-based cleaners are excellent for marine cleaning purposes and are safe for you and the environment. MARPOL Treaty The USCG enforces the International Convention for the Prevention of Pollution from ships, commonly referred to as the MARPOL Treaty (MARine POLlution). This treaty prohibits the overboard dumping of all ship-generated plastics, chemicals, garbage and oil. Water Sport Safety Skiers or riders are obligated to be aware of the same fundamental safety rules as operators. If you are new to water skiing, seek certified training before starting. You will find it especially helpful to join a local ski club, World Wakeboard Association and/or the USA Water Ski, when possible. Always remember that the majority of water skiing injuries are the result of impacts with other objects. Always look where you are going and be aware of what is going on around you. Teak/Drag Surfing READ, UNDERSTAND and be FAMILIAR with the information contained on warning labels and adhere to the boat operation practices described on them. The United States Coast Guard issued a SAFETY ALERT on August 28, 2001 that covers some of the issues of improper use of the boarding platform. The SAFETY ALERT and portions of the accompanying information follow: 1-30 Correct Craft, Inc.

41 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-31 Boating Safety EXHAUST PORT CORC023 Every year tragic deaths occur from the negligence of unsafe boating and dangerous activities. Experts say, "many of these deaths may have been caused by an invisible hazard, carbon monoxide poisoning." Taking the risk of swimming under a boarding platform when the engine is running, skiing within 20 feet (6.1 meters), "teak surfing" or "dragging" behind a moving boat can be fatal. Correct Craft DOES NOT consider any dangerous activities which can result in a serious injury or death a water sport. Correct Craft is concerned for all boaters safety and does not promote unsafe boating risks or jeopardizing any boaters safety. DO NOT use the boarding platform for any other purpose than boarding the boat or preparation of entering the water, and DO NOT use the boarding platform when the engine is running. Air 1-31

42 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-32 Section 1 SAFETY ALERT From August 28, 2001: The United States Coast Guard advised boaters not to "Teak/Drag Surf." Recent boating fatalities revealed that carbon monoxide (CO) emitted from a vessel s exhaust resulted in CO poisoning and the death of at least six teak surfers. "Teak/Drag Surfing" places the individual in position directly exposed to the CO in the engine s exhaust. This may result in a loss of coherent responses and even death. In addition, "Teak/Drag Surfing" dangerously exposes the individual to a possible propeller injury, and since it is done without a life jacket (PFD), it significantly increases the probability of drowning. Therefore, the Coast Guard stresses, "Teak/Drag Surfing" is a very dangerous activity and advises boaters not to participate in it. The Coast Guard pointed out that carbon monoxide is one of the most dangerous gases. It strikes before you know you are exposed and it impairs in a way that can and too often does lead to death. That is why it is so important to the Coast Guard that in every circumstance where it can be avoided, it is. General Water Sport Precautions DO NOT ski in shallow water, close to shore or in water where you do not know the depth or what is beneath the surface. DO NOT put your arm, head, or any other part of your body through the handle-bridle of the ski line nor wrap the line around any part of the body at any time. DO NOT ski at night or directly in front of other boats. DO NOT jump from a boat that is moving at any speed, nor enter or exit the water when the engine is running (RUN). DO NOT approach the boat if the engine is running. DO NOT ski near swimming areas, beaches or personal watercraft. DO NOT follow directly behind another boat or skier without leaving an adequate safe distance. DO NOT "back up" to anyone in the water. DO NOT ski with multiple skiers with different length ropes. DO NOT ski in limited visibility conditions. DO NOT approach the rear of the boat while the engine is running Correct Craft, Inc.

43 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-33 Boating Safety Make sure that everyone knows and uses approved skiing hand signals and common skiing courtesy. Be sure to turn off the engine before allowing anyone to approach the boat. The engine must be shut down (OFF) before a skier enters or exits the boat, boarding platform or ladder. Every skier must always wear a USCG-approved Type III personal flotation device. Special PFDs are available for high impact falls into the water. Maintain a distance of at least 100 feet from all other objects, including other boats, piers, rafts, mooring and navigational buoys, pilings, abutments or any other items. Be sure to have an experienced operator and observer in the boat when skiing. Look before you turn the boat to pick up a fallen skier. Have ship to shore communication devices if operating at a significant distance off shore. The operator should never retrieve or pick up an article from the water while the engine is running. The engine must be shut OFF. The operator should always keep the skier in view when the skier is entering or exiting the boat. Communicate skiing speed with the skier before starting. The operator should know the ability level of the skier. The skier should indicate he/she is clear of the boat prior to starting the boat or putting the boat into gear and tightening the rope. The operator, observer and skier should agree to communication hand signals before starting. Observer in the boat should keep operator appraised of skier status. The operator should always watch the skier as the line is tightened to start (in case rope wraps around ski or skier). The operator should look ahead before starting. Start from a safe place with good forward and peripheral visibility. The operator should check direction of the rudder before starting (in gear, slowly making sure the boat goes straight). Air 1-33

44 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-34 Section 1 The operator should be primarily aware of what is occurring in front of the boat, but be aware of skier s progress. Be sure to inspect the tow eye or pylon before use. If there is any evidence of corrosion or other damage, do not use until it has been inspected by your Correct Craft dealer. Be sure to wear wet suits or protective shorts when skiing to prevent abrasions, hypothermia and injuries to orifices (rectal and vaginal) from impact with a water surface. When people are getting on or off of water sports equipment, always turn the engine off. If boarding water sports equipment from the boat, always do so from the boarding platform. Always inspect water sports equipment for wear, fraying, etc., before use. Do not use if they show signs of wear or fraying. When approaching a skier, always turn the engine off before allowing the skier to come onboard. This will keep a propeller that is rotating under engine power from injuring the skier. Be sure to approach a downed skier on the operator s side, keep the skier always in view. Display a skier down flag whenever the skier is in the water and not skiing. Inspect towline for fraying, unnecessary knots or cuts. Replace when the rope shows signs of wear. DO NOT wait for the rope to break before replacing an old rope. Be sure to follow the approved towing pattern on each lake Correct Craft, Inc.

45 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-35 Boating Safety When participating in water sports, be safe and courteous and follow these guidelines: Be considerate to fishermen and others you share the water with. DO NOT perform water sports in congested areas. Stay away from navigation markers. Stay away from other boats and water sports participants. CIRCLE BACK TO DOCK CUT ENGINE SPEED FASTER SPEED SLOWER TURN LEFT SPEED OK STOP TURN RIGHT SKIER IN WATER SKIERS O.K. WATER SPORT HAND SIGNALS Water Sport Hand Signals Watersports Responsibility Code KC-0271C-a Be aware that there are elements of risk in boating, skiing and riding that common sense and personal awareness can help reduce. Know your ability level and stay within it. To increase your enjoyment of the sport follow the Watersports Responsibility Code. It is your responsibility to: Familiarize yourself with all applicable laws, the risks inherent in the sport, and the proper use of equipment. Know the waterways where you will be skiing or riding. Do not ski or ride in shallow water, near shore, docks, pilings, swimmers, or other watercraft. Always have a person other than the boat driver as an observer and agree on hand signals before starting. Always wear a U.S. Coast Guard type III (PFD) vest. Air 1-35

46 Naut Air Sec 1.qxd 7/11/05 2:54 PM Page 1-36 Section 1 Read your owner s manual and inspect your equipment prior to use. Ski or ride within your limits. Always ski or ride in control and at speeds appropriate for your ability. Always turn ignition off when anyone is near watercraft power drive unit. Avoid CO poisoning! Never drag within 20 feet behind a moving watercraft. Do not operate watercraft, ski or ride under the influence of alcohol or drugs Correct Craft, Inc.

47 Naut Air Sec 2.qxd 7/11/05 2:55 PM Page 2-1 Section 2 Basic Rules of the Road! WARNING The nautical Rules of the Road must be followed to prevent collisions between boats. Like traffic laws for automobiles, the operator is legally required to follow the rules. The following information outlines only the most basic of the nautical Rules of the Road. For more information, contact your local USCG Auxiliary. Aids To Navigation Learn to recognize the different buoys and day markers; they are the signposts of the waterways. There are two primary marking systems in use in the U.S.: the Uniform State Waterway Marking System (USWMS) used on inland waters and maintained by each state, and the Federal Waterway Marking System (FWMS) used on coastal waters and rivers and maintained by the USCG. In addition, the FWMS has two modified systems: the Western River Buoyage, and the Intercoastal Waterway Buoyage. Be sure to check with local authorities on the buoyage system in use. The type of hazard/warning buoys and markers depends on the area of jurisdiction. Check with local boating authorities. The only buoys you are permitted to moor to are mooring buoys. Mooring to a navigation buoy or other navigational aid or regulatory marker is illegal. Air 2-1

48 Naut Air Sec 2.qxd 7/11/05 2:55 PM Page 2-2 Section 2 BLUE KC-0412C Mooring Buoy White with Blue Band May Show White Reflector or Light USWMS System In the USWMS Lateral System, well-defined channels are marked with red and black buoys. Lateral means the sides of the channel are marked and the boat should pass between them. The USWMS Cardinal System is used when there is no well-defined channel or where an obstruction may be approached from more than one direction. With the cardinal system: Pass north or east of BLACK-TOPPED WHITE buoy. Pass south or west of RED-TOPPED WHITE buoy. RED and WHITE VERTICALLY STRIPED buoy indicates boat should pass outside of the buoy (away from shore). 2-2 Correct Craft, Inc.

49 Naut Air Sec 2.qxd 7/11/05 2:55 PM Page 2-3 Basic Rules of the Road Uniform State Regulatory Markers USWMS regulatory markers are white with international orange geometric shapes; you must obey regulatory markers. UNIFORM STATE WATERWAY MARKING SYSTEM (USWMS) CONTROLLED AREA DANGER BOATS KEEP OUT INFORMATION DO NOT PASS BETWEEN SHORE AND BUOY SPECIAL PURPOSE NAVIGATE TO STARBOARD FACING UPSTREAM NAVIGATE TO PORT FACING UPSTREAM NAVIGATE TO SOUTH OR WEST NAVIGATE TO NORTH OR EAST MID-CHANNEL KC-0411C Uniform State Waterway Marking System (USWMS) FWMS System The FWMS Lateral System is for use on navigable waters except Western Rivers and Intercoastal Waterways. The markings on these buoys are oriented from the perspective of being entered from seaward (the boater is going toward the port). This means that red buoys are passed on the starboard (right) side of the vessel when proceeding from open water into port, and green buoys to the port (left) side. The right side (starboard) of the channel is marked with RED, even numbered buoys. The left (port) side of the channel is marked with GREEN, odd numbered buoys. Air 2-3

50 Naut Air Sec 2.qxd 7/11/05 2:55 PM Page 2-4 Section 2 UNLIGHTED BELL BUOY SPAR BUOY CAN BUOY LIGHTED BUOY NUN BUOY KC-0420 FWMS Marking System The middle of the channel is marked with RED and WHITE vertically striped buoys; pass close to these buoys. RED SPHERICAL SAFE WATER MARKER KC-0430 Spherical Safe Water Marker Obstructions, channel junctions, etc. are marked with RED and GREEN horizontally striped buoys. A RED band at the top means the preferred channel is to the left of the buoy; a GREEN top band means the preferred channel is to the right of the buoy. Day markers are colored and numbered the same as buoys. RED, triangular day markers with even numbers mark the starboard side of the channel. GREEN, square day markers with odd numbers mark the port side of the channel. 2-4 Correct Craft, Inc.

51 Naut Air Sec 2.qxd 7/11/05 2:55 PM Page 2-5 Basic Rules of the Road STARBOARD DAY MARKER RED GREEN PORT DAY MARKER KC-0440C Lights, bells and horns are used on buoys for night or poor visibility conditions. Buoys with unique light flashing characteristics are identified on nautical charts with the specific flashing pattern. Right-of-Way NOTICE In general, boats with less maneuverability have right-of-way over more agile craft. You must stay clear of the vessel with right-of-way and pass to his stern. Privileged Boats Privileged boats have right-of-way and can hold course and speed. Sailboats and boats paddled or rowed have the right-of-way over motor boats. Sailboats under power are considered motorboats. Small pleasure craft must yield to large commercial boats in narrow channels. Burdened Boats The burdened boat is the boat that must make whatever adjustment to course and speed necessary to keep out of the way of the privileged boat. Air 2-5

52 Naut Air Sec 2.qxd 7/11/05 2:55 PM Page 2-6 Section 2 Crossing Situation In crossing situations, the boat to the right from the 12 o clock to the 4 o clock position has the right-of-way. It must hold course and speed. The burdened boat keeps clear and passes behind the privileged boat. Boats going up and down a river have the privilege over boats crossing the river. 12 O'CLOCK STAND-ON (PRIVILEGED) VESSEL GIVE-WAY (BURDENED) VESSEL DANGER ZONE 4 O'CLOCK Crossing CORC Correct Craft, Inc.

53 Naut Air Sec 2.qxd 7/11/05 2:55 PM Page 2-7 Basic Rules of the Road Meeting Head-On Neither boat has the right-of-way in this situation. Both boats should decrease speed, turn to the right, and pass port-to-port. However, if both boats are on the left side of the channel, each vessel should sound two short blasts and pass starboard-tostarboard. HONK HONK HONK HONK HONK HONK PASSING PORT TO PORT MEETING HEAD TO HEAD PASSING STARBOARD TO STARBOARD CORC018 Meeting Head-On Air 2-7

54 Naut Air Sec 2.qxd 7/11/05 2:55 PM Page 2-8 Section 2 Overtaking The boat that is overtaking one ahead of it is the give-way boat and must make any adjustments necessary to keep out of the way of the stand-on boat. The stand-on boat should hold its course and speed. HONK (LONG) STAND-ON (PRIVILEGED) VESSEL BEING OVERTAKEN HONK (LONG) GIVE-WAY (BURDENED) VESSEL OVERTAKING Overtaking CORC Correct Craft, Inc.

55 Naut Air Sec 2.qxd 7/11/05 2:55 PM Page 2-9 Basic Rules of the Road The General Prudential Rule The General Prudential Rule regarding right-of-way is that if a collision appears unavoidable, neither boat has right-of-way. As prescribed in the "Rules of the Road," both boats must act to avoid collision. Night Running Boats operating between sunset and sunrise (hours vary by state) must use navigational lights. Nighttime operation, especially during bad weather or fog can be dangerous. All "Rules of the Road" apply at night, but it is best to slow down and stay clear of all boats, regardless of who has right-of-way. Protect your night vision by avoiding bright lights and have a passenger, if possible, help keep watch for other boats, water hazards and aids to navigation. Air 2-9

56 Naut Air Sec 2.qxd 7/11/05 2:55 PM Page 2-10 Section Correct Craft, Inc.

57 Naut Air Sec 3.qxd 7/12/05 1:34 PM Page 1 Section 3 210, 216 and 226 Air Specifications 210 Air Length with Platform " (6.91 m) Length without Platform " (6.45 m) Lifting Rings (distance between centers) " (6.1 m) Beam...91" (2.31 m) Draft...28" (.71 m) Fuel Capacity...39 Gallons (148 l) Approximate Weight* lbs (1450 kg) Maximum Weight...10 People (1450 lbs/660 kg) Transmission Ratio :1 216 Air Length with Platform " (7.15 m) Length without Platform " (6.59 m) Lifting Rings (distance between centers) " (6.17 m) Beam...91" (2.31 m) Draft...24" (.61 m) Fuel Capacity...29 Gallons (109.8 l) Approximate Weight* lbs (1386 kg) Maximum Weight...10 People (1325 lbs/602 kg) Transmission Ratio :1 Air 3-1

58 Naut Air Sec 3.qxd 7/12/05 1:34 PM Page 2 Section Air Length with Platform " (7.56 m) Length without Platform " (6.87 m) Lifting Rings (distance between centers) " (6.38 m) Beam " (2.45 m) Draft...31" (.79 m) Fuel Capacity...50 Gallons (189.3 l) Approximate Weight* lbs (1773 kg) Maximum Weight...12 People (2000 lbs/909 kg) Transmission Ratio :1 *Weights are estimates and can vary from options and equipment added. 3-2 Correct Craft, Inc.

59 Naut Air Sec 3.qxd 7/12/05 1:34 PM Page 3 210, 216 and 226 Air V CORC082 Dash Pod and Console 1. Digital Stereo Remote w/clock 2. Tachometer 3. Speedometer 4. Check Engine Light 5. PerfectPass Wakeboard Pro 6. Oil Pressure Gauge 7. Fuel Level Gauge 8. Engine Temperature Gauge 9. Voltage Gauge 10. Ignition and Switch Panel refer to Ignition and Switch Panel in this section Volt Port 12. Shifter/Throttle Control Handle 13. Shift Lock-out Umbrella 14. Neutral Warm-up Button 15. Ballast Tank(s) Level not shown 16. Emergency Stop Switch 17. Automatic Bilge Panel not shown 18. Steering Wheel Tilt Lever NOTICE A full description of the gauges and switches and their functions is discussed in Section 4. Air 3-3

60 START Naut Air Sec 3.qxd 7/12/05 1:34 PM Page 4 Section V CORC083 Ignition and Switch Panel 1. Keyless Ignition Key Pad 2. Belly Ballast (if equipped) 3. Port Ballast (if equipped) 4. Starboard Ballast (if equipped) Volt Accessory 6. Heater Fan 7. Courtesy Lights / Docking lights 8. Navigation Lights / Anchor Light 9. Bilge Pumps 10. Engine Compartment / Bilge Area Blower 11. Horn 12. System Indicator Light 13. Ignition Indicator Light NOTICE If your boat is not equipped with the features on the Ignition and Switch Panel Switch buttons, the button will not have a function. A full description of the key pad keys and switch buttons and their functions is discussed in Section 4, Smart Pod - Limited or Team, Control Switches and Ballast Tank Control Switches. 3-4 Correct Craft, Inc.

61 Naut Air Sec 3.qxd 7/12/05 1:34 PM Page 5 Keys 210, 216 and 226 Air 1 2 CORC Fuel Tank Fill Cap Key 2. Hatch Latch Key Air 3-5

62 Naut Air Sec 3.qxd 7/12/05 1:34 PM Page 6 Section Air Deck Layout CORC Correct Craft, Inc.

63 Naut Air Sec 3.qxd 7/12/05 1:34 PM Page Air Description 210, 216 and 226 Air 1. 12V Port 2. Cooler w/removable Tray 3. Bilge Pump Outlet 4. Belly Tank Vent 5. Dash Pod and Console 6. Fuel Tank Fill 7. Watersports Tow Point 8. Anchor Light Receptacle (not included with Flight Control Tower option) 9. Engine Cooling Water Strainer 10. Storage Hatch / Anchor Light Storage 11. Starboard Ballast Tank Vent 12. Rudder Shaft Remote Lube Fitting 13. Boarding Platform 14. Storage Hatch Latch 15. Port Ballast Tank Vent 16. Starboard and Port Ballast Tank Water Intake / Drain Valve 17. Engine Cooling Water Intake Shut-off Valve 18. Engine Cover Hatch 19. Fuel Tank Vent 20. Flight Control Tower 21. Operator s Seat Adjustment 22. Love Seat / Storage Access 23. Belly Tank Water Intake / Drain Valve 24. Glove Box / Stereo NOTICE One battery is located under the seat cushion behind the driver s seat and the other battery under the seat cushion next to the cockpit cooler. Air 3-7

64 Naut Air Sec 3.qxd 7/12/05 1:34 PM Page 8 Section Air Deck Layout CORC Correct Craft, Inc.

65 Naut Air Sec 3.qxd 7/12/05 1:34 PM Page 9 210, 216 and 226 Air 216 Air Description 1. Bow Lifting Ring 2. 12V Port and Speaker Pod 3. Bilge Pump Outlet 4. Dash Pod and Console 5. Engine Cover 6. Propeller Shaft Stuffing Box 7. Fuel Tank Vent 8. Fuel Tank Fill 9. Starboard Ballast Tank Vent 10. Storage Trunk 11. Storage Hatch Latch 12. Stern Lifting Ring 13. Boarding Platform 14. Anchor Light Receptacle 15. Rudder Shaft Remote Lube Fitting (optional, standard with ballast tank) 16. Port Ballast Tank Vent 17. Anchor Light Storage 18. Engine Cooling Water Intake Shut-off Valve 19. Engine Cooling Water Intake Strainer 20. Watersports Tow Point 21. Ballast Tank Inlet / Outlet 22. Service Box (*battery, bilge pump, T-handle drain) 23. Flight Control Tower 24. Operator s Seat Adjustment 25. Floor Cooler w/ removable Tray 26. Ski Locker Latch 27. Glove Box / Stereo *The battery is located in the floor, in front of the motor cover. Air 3-9

66 Naut Air Sec 3.qxd 7/12/05 1:34 PM Page 10 Section Air Deck Layout CORC Correct Craft, Inc.

67 Naut Air Sec 3.qxd 7/12/05 1:34 PM Page Air Description 210, 216 and 226 Air 1. Bow Lifting Ring 2. 12V Port 3. Optional Table Mount 4. Bilge Pump Outlet 5. Belly Tank Vent 6. Dash Pod and Console 7. Battery Mounting Box* 8. Battery Selector Switch 9. Anchor Light Receptacle 10. Fuel Tank Fill 11. Starboard Ballast Tank Vent 12. Engine Cooling Water Intake Strainer 13. Storage Hatch Latch 14. Storage Trunk / Anchor Light Storage 15. Engine Cover Latch 16. Retractable Stern Lifting Ring 17. Boarding Platform 18. Rudder Shaft Remote Lube Fitting 19. Engine Cooling Water Intake Shut-off Valve 20. Starboard and Port Ballast Tank Water Intake / Drain Valve 21. Storage 22. Port Ballast Tank Vent 23. Fuel Tank Vent 24. Watersports Tow Point 25. Cooler w/removable Tray 26. Love Seat / Storage Access 27. Operator s Pedestal Seat Adjustment 28. Belly Tank Water Intake / Drain Valve 29. Glove Box / Stereo 30. Flight Control Tower - not shown *One battery is located under the stern seat cushion and the other battery under the step in the transom walk-thru area. Remove the cushion or the snap-on carpet from the step to expose the batteries. Air 3-11

68 Naut Air Sec 3.qxd 7/12/05 1:34 PM Page 12 Section 3 Standard and Optional Equipment Correct Craft boats are equipped with only the finest standard and optional equipment available. Your boat s equipment will vary, based on how your boat was built. Many options can only be installed during the manufacturing of the boat and cannot be retrofitted to boats in the field. Not all of the standard or optional equipment s use, safety and maintenance information can be covered in this manual. You will find most of the standard and optional equipment in this manual in the section pertaining to its use and function in Section 4. Make sure you read and understand this manual and all the other manufacturers literature provided in your Skipper s Kit to maximize the benefits and uses this equipment has to offer. If you have any questions regarding the use of any equipment on your Correct Craft boat, contact your Correct Craft dealer Correct Craft, Inc.

69 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 1 Section 4 Controls and Indicators Knowing the systems, controls and indicators on your boat is essential for safe and proper operation.! WARNING Improperly maintained controls are hazardous and may cause sudden loss of control. Make sure all steering and shift/throttle hardware, cables and fluid levels are regularly inspected and maintained. Improper maintenance may result in a loss of control, possibly causing serious injury or death. Steering The steering system in your Correct Craft boat provides excellent maneuvering performance for pleasure boating or during water sports. Boat steering is not self-centering. Always keep a secure grip on the steering wheel to maintain full boat control. The steering wheel is equipped with a tilt lever to adjust the wheel angle to a comfortable operating position when the boat is not moving. RELEASE LEVER CORC133 Air 4-1

70 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 2 Section 4 The helm transfers rotary motion of the steering wheel to linear motion in the cable which pushes or pulls the rudder. Nautique rudders are equipped with an adjustable trim tab under license from Z-Marine (U.S. patent 5,746,147) to compensate for the torque generated by the propeller. Maintenance for the steering system is minimal because there are few serviceable parts. The rack and pinion for the system is lubricated and sealed during manufacturing. It is the responsibility of the owner/operator to inspect the steering system frequently. If you experience difficulty in steering, refer to Section 8 - Care and Maintenance.! WARNING An out of control boat could cause injury or death. DO NOT operate your boat if you suspect the steering system is malfunctioning. Have your Correct Craft Dealer investigate any steering system irregularities immediately. 4-2 Correct Craft, Inc.

71 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 3 Controls and Indicators Shifter/Throttle! WARNING Your Correct Craft boat is equipped with a Shifter/Throttle Control Handle which features a start-ingear protection to prevent the boat from moving when started. Never replace the control with a control that does not have this feature. A single-lever control with neutral warm-up button and safety lockout umbrella operates as both a gear shifter and a throttle control. When the throttle lever is vertical, it is locked in the NEUTRAL position for safety. Be sure the control is in NEUTRAL before attempting to start the engine. Lifting the safety lock-out umbrella and moving the throttle lever forward will engage FORWARD gear in the transmission and increase the engine RPM. Moving the throttle lever backward will engage REVERSE gear in the transmission and also increase the engine RPM. FORWARD SHIFT RANGE IDLE FORWARD THROTTLE RANGE NEUTRAL LOCKOUT FULL THROTTLE NEUTRAL REVERSE SHIFT RANGE IDLE REVERSE THROTTLE RANGE SAFTEY COLLAR FULL THROTTLE KCB-005 CAUTION DO NOT shift too quickly from FORWARD to REVERSE. Stay in NEUTRAL, or idle position until the boat has lost most of its headway before completing the shift to REVERSE or engine/transmission damage may occur. Air 4-3

72 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 4 Section 4 Emergency Stop Switch The emergency stop switch will stop the engine when the lanyard is pulled far enough to disengage it from the switch. Attach the lanyard to the boat operator whenever the engine is running but be aware there will be a loss of engine power if the switch is activated. If the operator is thrown from the seat or moves too far from the helm, the lanyard will become disconnected from the switch, shutting off the engine. Refer to Section 1 for more information. CAUTION DO NOT allow your boat to be operated without the proper use of the emergency stop switch and lanyard. SAFETY SWITCH LANYARD HOOK KC-0950 To attach a lanyard, connect the clip to the emergency stop switch and the hook to a strong piece of clothing on the operator, such as a belt loop. NOTICE The engine will not start unless the emergency stop switch is attached. 4-4 Correct Craft, Inc.

73 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 5 Controls and Indicators! WARNING Attach the lanyard to the operator before starting the engine. This will prevent the boat from becoming a runaway if the operator is accidentally thrown from the helm. The emergency stop switch can only be effective when it is in good working condition. Observe the following: DO NOT remove or modify an emergency stop switch and/or its lanyard. The lanyard must be free from obstructions that could interfere with its operation. Once a month: Check the emergency stop switch for proper operation. With the engine running, pull lanyard. If the engine does not stop, see your Correct Craft Dealer for service of the switch. Smart Pod Limited or Team Gauges Volts - Indicates the condition of the engine s cranking battery in volts DC. With the ignition switch on and the engine not running, a reading above 12.5 volts indicates a fully charged battery. With the engine running at idle, the gauge should read between 12.5 and 13 volts. With the engine running at cruising speeds and above, it should show 13 to 14.5 volts. Have your Correct Craft Dealer check the charging system if the voltmeter reads outside these normal ranges. Air 4-5

74 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 6 Section 4 Temp - Indicates the engine coolant temperature. Refer to the engine manual for normal operating temperature. After starting the engine, check your temperature gauge for abnormally high readings. If the reading is outside the manufacturer s operating range, immediately turn OFF the engine. An abnormally high temperature indicates a cooling system problem. Consult your Correct Craft dealer when experiencing a high engine temperature reading. Oil Pressure - Measures the pressure of the engine s lubricating oil. Refer to the engine manual for normal operating pressure. Many serious engine problems are reflected on oil pressure gauge readings. If the pressure is lower than the manufacturer s specification, immediately turn OFF the engine. Contact your Correct Craft Dealer to correct the problem before operating the engine. Tachometer / Hour Meter - Registers engine speed in revolutions per minute (RPM). Use the tachometer to keep the engine within the proper operating range. Consult the engine manual for the proper RPM operating range of your engine. The hour meter LCD display registers accumulated engine operating time. Time will not be logged unless the ignition switch is on and the engine is running. Use the hour meter to keep accurate logs for scheduled maintenance. Speedometer - Your Nautique is equipped with a precision speedometer by Faria. This gauge registers forward speed in miles per hour (optional kilometers per hour). The speedometer is equipped with an adjustment knob to calibrate speedometer accuracy. You can also use this gauge to monitor fuel consumption and propeller performance. Engine Warning Light - Indicates high engine temperature. If light illuminates, stop engine and investigate for cause. V-Drive Warning Light (210 and 226 Air) - Indicates low oil pressure in V-Drive. If light illuminates when the engine is in gear and above 1200 rpm, stop engine and check V-Drive oil level. 4-6 Correct Craft, Inc.

75 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 7 Controls and Indicators Control Switches Each electrical circuit on your boat is equipped with a control switch. The switches have an indicator light for easy ON/OFF identification. All switches are protected by circuit breakers. Belly, Port, Starboard Ballast These buttons fill and drain the ballast tank designated to the switch. Ballast tanks are an option on most Correct Craft boats. A full description of how these buttons function is discussed in Section 4, Ballast Tank Control Switches. 12V 12-Volt This 12-Volt button controls an accessory which has been added to your boat or provides a circuit to add an accessory. The indicator light will illuminate when the switch is in the ON position. Limit the accessory to 10 amps. Heater Fan (if equipped) The heater button controls four different heater functions. Pressing and releasing the heater button turns on Low Speed. Press again for Medium Speed. Press again for High Speed. Press again for Off. The indicator light for this button will illuminate if the heater is running at any of the three speeds. Courtesy / Docking Lights A quick press and release of this button turns on the courtesy lights, and the indicator light for this button will illuminate. A press and slight hold turns on the indicator light and the docking lights. Both the courtesy and docking lights can be turned on at the same time, but only if the courtesy lights are turned on first. Air 4-7

76 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 8 Section 4 NOTICE If either or both of the two light functions are on, the indicator light will illuminate and a press and release will turn off any of the lights that are on. Engine Compartment / Bilge Area Blower The blower switch activates the engine compartment ventilation blower to remove explosive fumes from the area. The blower is turned on or off by pressing and releasing the button. The blower must be operated for a minimum of four minutes each time before starting the engines or generator. In addition, the blower should be operated continuously when at idle or running at slow speeds.! WARNING Gasoline vapors can explode resulting in injury or death. Before engine start-up, check engine compartment for gasoline vapors, then operate blower for at least four minutes. Operate blower whenever below planing speed.! WARNING Failure to operate the blower can lead to conditions favorable for an explosion which can cause severe personal injury or death. Navigation / Anchor Light A quick press and release of this button turns on the navigation lights, and the indicator light for this button will illuminate. A press and slight hold will only turn on the anchor light and cause the indicator light to flash. A press and release of the key turns off both of the lights.! WARNING Avoid a collision. DO NOT block the navigation lights. 4-8 Correct Craft, Inc.

77 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 9 Controls and Indicators Bilge Pump The bilge switch turns on the bilge pump to remove excess water from the bottom of the boat. The pump turns on or off by pressing and releasing the button. There is a bilge pump near the rudder and one in the front. When you turn the switch on, the pump(s) will operate and run for several moments to sense if there is water in the bilge. If there is water in the bilge, the pump(s) remains on until the water is pumped out. If there is no water in the bilge, the pump(s) will turn off. If you want immediate pump action, turn the switch off and then back on again. The pump(s) will turn on periodically to determine if there is water in the bilge. If so, they will remain on until the water is pumped out. The bilge switch must be turned on for this feature to operate. This will not drain significant power from the battery unless the bilge pump(s) is required to run frequently because of a leak or excessive rainwater. This pumping system should not be relied on over an extended period of time. Frequently inspect your boat for evidence of excessive water in the bilge area. Consult your Correct Craft dealer if you have any questions. NOTICE Trash in bilge area can damage the bilge pumps. Horn The horn button is a momentary switch. The horn will operate whenever the button is pressed and will stop when the button is released. 12 Volt Port This receptacle can be used to power and charge cellular phones, MP3 players, video cameras or other electronics. These receptacles are powered through a 10 amp breaker. Air 4-9

78 START Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 10 Section 4 Ignition and Switch Panel 12V CORC137 NOTICE Some of the switches on your boat may not have a function, based on the way the boat is equipped. Keyless Ignition The optional ignition switch system is keyless and has three modes of operation. CAUTION The keypad and switch control box will be damaged beyond repair if the boat's battery cables, the main switch control box power leads or battery charger leads are reversed. DO NOT reverse these connections Correct Craft, Inc.

79 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 11 Controls and Indicators Locked Mode When the boat s battery is first connected, the unit is in locked mode. In this mode, only the horn, bilge pump, bilge blower, and code keys operate. Unlocked Mode Unlocked mode is entered after the user successfully enters the user code, presses, and releases the start key. When the code keys are pressed, the system indicator light will turn ON while the key is pressed. This indicates the key has actually been pressed. When the system is unlocked, power is supplied to the boat and the system indicator light will turn ON. At this point all keypad keys will operate and actuating these keys will control the corresponding boat functions. To put the unit back in Locked Mode, the user must successfully enter the user code, then press the STOP key. When the code keys are pressed, the system indicator light will turn OFF. Power will be shut off to all of the accessories with the exception of the horn, bilge pump, bilge blower and code keys. Run Mode Enter the Unlocked Mode. Pressing and releasing the START key quickly will put the unit in Run Mode. Power is supplied to the engine ignition, but the engine will not crank and the ignition indicator light is turned ON. If the start key is not pressed again within 15 minutes, the unit will exit Run Mode by shutting off power to the ignition and re-enter the Unlocked Mode. If the user presses and holds the START key, power is supplied to the ignition and starter for as long as the user presses the START key. All accessory keys will operate in this mode. Pressing the STOP key will shut off the engine and the unit is then put back in the Unlocked Mode. After the engine starts, release the START key. CAUTION DO NOT hold the START key for more than 30 seconds. The starter motor can be damaged. Air 4-11

80 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 12 Section 4 Automatic Return to Locked Mode If no keypad activity takes place for ten hours after unlocking, the system will automatically return to the Locked Mode to help prevent battery drain. Automatic Back-lighting Pressing any keypad key will automatically turn the keypad backlighting on for ten seconds. This feature is useful for finding the keypad at night. Multiple Keyless Ignition Codes The keyless ignition system has provisions for three different ignition codes. Any of the three codes may be used to unlock or lock the system. The Master Embedded Code is programmed into the system at Correct Craft Inc. It is not changeable and remains with the boat for its life. This code can be used to unlock the system, to lock the system and to erase the two user codes. The Primary User Code is programmed into the system by the owner with the Correct Craft Dealer s help at the time of boat delivery. This code is used to unlock the system, to lock the system and to add or change the Secondary User Code. The Secondary User Code is programmed into the system by the owner when necessary. This code is only used to unlock or lock the system. The Secondary User Code is ideal to limit access to the boat. NOTICE To help prevent battery drain, make sure you STOP the engine and LOCK the PME ignition system (two steps) when you are finished using the boat Correct Craft, Inc.

81 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 13 Controls and Indicators NOTICE The System Indicator Light is on the right side of the ignition keypad. The Ignition Indicator Light is on the left side of the ignition keypad. Programming the Primary User Code NOTICE Until a Primary User Code is set, the keyless ignition does not require the entry of a code to unlock the system or start the engine. The system operates as follows: 1. Press START to unlock the system. 2. Press it a second time to start the engine. 3. Press STOP to turn off the engine. 4. Press it a second time to lock the system. The system indicator light should be OFF. To program the Primary User Code, make sure the system indicator light is off, then press the 1/2 key and the 7/8 key at the same time to put the system in the Code Programming Mode. The system indicator light will flash. Enter a code from two to eight characters and press START. For verification, re-enter the code and press START again. The system indicator light should stop flashing and stay ON. If the light does not stop flashing, press STOP and begin again. To lock the system, re-enter either the Primary User Code or the Master Embedded Code and press STOP. Air 4-13

82 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 14 Section 4 Changing the Primary User Code NOTICE The current primary code must be used to change to another primary code. Make sure the system indicator light is OFF. 1. Enter the Primary User Code and press the 1/2 key and the 7/8 key at the same time to put the system in the code programming mode. The system indicator light will flash. 2. Enter a code from two to eight characters and press START. For verification, re-enter the code and press START again. The system indicator light should stop flashing and stay ON. If the light does not stop flashing, press STOP and begin again. To lock the system, re-enter either the new Primary User Code or the Master Embedded Code and press STOP. NOTICE Changing the primary code will erase the Secondary User Code. Programming or Changing the Secondary User Code NOTICE The Secondary User Code will only lock or unlock the system and can not be used for any reprogramming Make sure the system indicator light is OFF. 1. Enter the primary user code and press the 1/2 key and the 5/6 key at the same time to put the system in Code Programming Mode. The system indicator light will flash. 2. Enter a code from two to eight characters and press START. For verification, re-enter the code and press START again. The system indicator light should stop flashing and stay ON. If the light does not stop flashing, press STOP and begin again. To lock the system, re-enter any of the three codes and press STOP Correct Craft, Inc.

83 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 15 Controls and Indicators Erasing the User Codes Make sure the system indicator light is OFF. Enter the Master Embedded Code and press the 1/2 key and the 5/6 key at the same time to erase the system user codes. The keyless ignition will now act as if there are no codes in memory. Pressing the START key will unlock the system and pressing the STOP key will lock it without entering a code. Follow the steps in Programming The Primary User Code in this section. Gauges The optional dash pod uses the Faria Serial Bus TM system which receives information from the engine ECU and various individual sensors throughout the boat. This information is transformed into digital data, which is distributed to analog and digital instruments via a single cable consisting of two shielded, twisted pairs of conductors. Each instrument selects the data, which applies and displays it as if it was received from the sender directly. One of the two pairs of conductors carries the data while the other pair of conductors carries the power for the instruments. The tachometer and speedometer each have three pushbuttons, which allow the different functions of each instrument to be activated. M Mode Button Down Button Up Button CORC113 Air 4-15

84 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 16 Section 4 Refer to Standard Dash Pod in this section for additional information on gauge operation. Speedometer / Depth Sounder The Serial Bus Speedometer / Depth Sounder provides both the functions of a speedometer and a depth sounder. The analog speedometer looks like a standard analog device but is actually a digital instrument. On small pointer movements you may occasionally see the pointer moving in the one-third degree "steps" that represent the accuracy of the instrument. QUICK PRESS M PILOT STATUS M AIR TEMPERATURE M ADJUST (OPTIONAL) SAVE NO SAVE QUICK PRESS M WATER TEMPERATURE (OPTIONAL) QUICK PRESS M DEPTH SOUNDER M SHALLOW ALARM SET DEEP ALARM SET KEEL OFFSET SELECT UNITS CORC Correct Craft, Inc.

85 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 17 Controls and Indicators Speedometer Function The speedometer measures speed over the water using a paddle wheel sensor. Speedometer Calibration The analog speedometer displays the speed of the boat through the water. The speedometer is calibrated at the factory however, significant variations can occur due to changes in installations. The speedometer can be easily calibrated to a known reference such as a radar gun, measured course, or GPS. When the unit is in digital speed display mode, push and release M to put the speedometer in the calibration mode. Push and hold M down for at least two seconds, the LCD will show AdJUST. Calibration Display CORC117 Run the boat at a constant 30 MPH as measured by the GPS, radar, or closed course. Adjust the speedometer pointer by pressing and until the speedometer matches the known speed. When finished, press M to exit the adjustment screen. The operator has the option of saving or canceling the adjustment procedure. The options can be selected using and. To save the calibration setting, press and hold M for two seconds when the display shows SAVE. Save Display CORC118 Air 4-17

86 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 18 Section 4 To exit the adjustment procedure without saving, press and hold M for two seconds when the display shows NO SAVE. Multiple runs in opposite directions may be necessary to compensate for errors due to water currents. No Save Display CORC119 Depth Sounder Function To display depth information on the LCD push and release the M until the display shows the depth. The depth sounder is turned on and off with the ignition switch. The depth sounder can also be turned off at any time, while in depth display mode, by pressing and holding M while the depth sounder counts down a three second delay. The depth display will then indicate OFF. Off Display CORC120 Press and hold the M to turn the depth sounder back on. When there are no alarm conditions, the water depth is displayed. If the signal is weak or lost, or there is no transducer connected, the display will alternate between the last known depth and three horizontal bars Correct Craft, Inc.

87 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 19 Controls and Indicators Depth Display CORC121 Canceling Depth Alarms A depth alarm warning can be temporarily canceled by pressing both and on the speedometer, simultaneously. After one minute, the alarm will resume if the condition that caused the alarm is not corrected. The operator can cancel the alarm as many times as necessary, until the condition is corrected. The depth alarm warning will replace any information on the LCD screen. Canceling the alarm will restore the LCD to the original display. If not already in the depth mode, this would be a good time to switch to it (using M) in order to monitor water depth. Depth Sounder Alarm Settings NOTICE The speedometer display must be in the depth display mode to change settings. Use the M to scroll to the depth display. To change the depth sounder alarm settings M must be held down until the depth display changes to the alarm settings mode. There are four menus in the alarm settings mode. Pressing and releasing the mode switch quickly will cycle through the different options. Shallow Alarm This alarm sounds when the water depth equals or is less than the set value. The display will show S X.X which is the current setting for the Air 4-19

88 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 20 Section 4 shallow alarm. Pressing and will change the shallow setting. Shallow Display CORC122 Holding M in for two seconds will save the new shallow setting and change the display back to the normal depth mode. Set to zero to disable the alarm. Deep Alarm This alarm sounds when the water depth equals or is greater than the set value. The display will show d XX.X which is the current setting for the deep alarm. Deep Display CORC123 Pressing and will change the deep setting. Holding M in for two seconds will save the new deep setting and change the display back to the normal depth mode. Set to zero to disable alarm. Keel Offset Adjust depth sounder to measure depth below keel or drive instead of sensor. The display will show K X.X which is the current setting for the 4-20 Correct Craft, Inc.

89 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 21 Controls and Indicators keel offset. Pressing and will change the keel-offset setting. Keel Display CORC124 Holding M in for two seconds will save the new keel offset setting and change the display back to the normal depth mode. The keel offset is normally a negative number. Units Change the unit of measure. This display will show UNIT FT for feet (default), UNIT FA for fathoms, or UNIT M for meters. Pressing and will cycle through the choices. Pressing and holding the M will save the units shown in the display and change the display back to the normal depth mode. Air 4-21

90 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 22 Section 4 Feet (default) METERS FATHOMS Tachometer / Fuel Monitor CORC125 The Tachometer / Fuel Monitor provides both the functions of a tachometer and a fuel engine monitoring system. The analog tachometer looks like a standard analog device but is actually a digital instrument. On smaller pointer movements you may occasionally see the pointer moving in the one-third degree steps that represent the accuracy of the instrument. The tachometer LCD screen displays several user selected functions. The displayed data includes: engine hours, time remaining, engine temperature, oil pressure, system voltage, and engine alarm conditions. Pressing the mode M button will select the various functions as shown in the Tachometer Display Sequence. In order to minimize false alarms, the low fuel and low voltage alarms only function when the engine is known to be running based on the presence of tachometer data Correct Craft, Inc.

91 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 23 Controls and Indicators Several alarm conditions may also be displayed in the LCD display when needed: 1. Low fuel 2. Low oil pressure 3. High engine temperature 4. Low voltage 5. Engine RPM reduction due to engine controller command 6. RPM limit 7. Knock sensing system malfunction 8. Ignition system malfunction 9. Manifold pressure sensor (MAP) malfunction 10. Manifold temperature sensor malfunction 11. Throttle position sensor (TPS) 12. Cooler sensor malfunction Alarm messages will be displayed on the tachometer LCD. Messages 1 through 5 will also include a flashing red light. All messages will be displayed until either the problem is corrected and the trouble code reset by your Correct Craft Dealer or the operator manually cancels the warning message. Canceling System Alarms To manually cancel system warning messages, simultaneously press both and on the tachometer. This will disable the warning message temporarily. If the problem is not corrected in one minute (five minutes for low fuel), the warning will be displayed again. The operator can cancel as often as needed. Air 4-23

92 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 24 Section 4 Engine Hour Meter Displays the number of hours the engine has been operated. The display will show XXXX.XHr. Engine hours only accumulate when the engine is running. Hourmeter Display CORC126 Hours Remaining The time remaining display shows the approximate number of hours the boat can operate based on the fuel remaining in the tank and the current fuel usage rate. The display will show XXXX.XHrL. Hours Remaining Display CORC127 Engine Temperature Displays the Coolant Temperature of the Engine. There are no adjustments available Correct Craft, Inc.

93 Naut Air Sec 4.qxd 7/11/05 2:56 PM Page 25 Controls and Indicators Voltmeter Displays the System Voltage. There are no adjustments available. Voltmeter Display CORC129 Oil Pressure Displays the current Oil Pressure. There are no adjustments available. Oil Pressure Display CORC130 Instrument Lights The navigation light switch must be on for the instrument lights to function. The and on the tachometer control the instrument lighting intensity. Press to increase the light intensity. Press to decrease the light intensity. Air 4-25

94 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 26 Section 4 Tachometer Display Sequence QUICK PRESS M HOURMETER M VOLTMETER QUICK PRESS QUICK PRESS M HOURS REMAINING M OIL PRESSURE QUICK PRESS M ENGINE TEMPERATURE CORC131 LCD Alarm Condition Displays Alarm messages will be displayed on the Tachometer LCD display. All messages will be displayed until either the problem is corrected or the operator manually cancels the warning message. Messages will display as many screens shown sequentially. Canceling System Alarms To manually cancel system warning messages, simultaneously press both and on the tachometer. This will disable the warning message temporarily. If the problem is not corrected in one minute (five minutes for low fuel), the warning will be displayed again. The operator can cancel as often as needed Correct Craft, Inc.

95 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 27 Severe Conditions Includes a Flashing Red Light WARNINGS Controls and Indicators Low Battery Voltage (Flashing Red Light) High Engine Temperature (Flashing Red Light) Low Oil Pressure (Flashing Red Light) Low Fuel Level (Flashing Red Light) RPM Reduction in Progress (Flashing Red Light) CORC132 Engine Speed Limiter Active Knock Detection System Malfunction Spark Delivery System Malfunction Manifold Pressure System Malfunction Manifold Air Temperature Sensor Malfunction Throttle Position Sensor Malfunction Coolant Temperature Sensor Malfunction CORC134 Air 4-27

96 CAUTION Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 28 Section 4 Dash Pod Circuit Breaker Box All dash pod switches interface with a sealed circuit breaker box located in the driver s kickboard. The circuit breaker box consists of sixteen soft, opaque, flexible vinyl tubular shields which cover sixteen circuit breakers. When the circuits are functioning, the tubular shield is somewhat flexible. A tripped circuit breaker will extend and fill the tubular shield, causing it to be inflexible. To locate a tripped circuit breaker, run your fingers over the two rows of switches and locate the switch shield which has become inflexible. To re-set, press in the extended circuit switch shield. NEGATIVE KEYPAD HEATER POWER MED/HIGH HEATER LOW HORN BLOWER BILGE COURTESY /DOCKING LIGHTS NAV/ ANCHOR LIGHTS LCS BELLY DRAIN LCS BELLY FILL LCS STBD DRAIN LCS STBD FILL SHOWER UNLOCK LCS PORT FILL/ DRAIN STARTER/ RUN POSITIVE CORC Correct Craft, Inc.

97 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 29 Controls and Indicators Standard Equipment Watersports Tow Point The watersports tow point (pylon) is manufactured from high strength aluminum alloy, engineered for durability. It is hard coat anodized and impregnated with a PTFE (teflon) material. If the pylon becomes loose, stop using the pylon and take the boat to your Correct Craft Dealer for service.! WARNING Avoid personal injury. This pylon was designed for water skiing only. Any other uses, such as parasailing, kite flying, towing other boats and/or using pylon extensions, may overstress the pylon possibly causing personal injury and/or equipment damage. DO NOT sit behind (aft) the pylon when towing skiers. CAUTION Although pylon extensions and barefoot booms have become popular additions to many tournament inboards, Correct Craft strongly objects and opposes the use of any pylon extension, whether up or to the side of any of its products. The use of pylon extensions can alter the handling characteristics of the boat, possibly resulting in dangerous instability, which could then lead to loss of control, a situation which could cause serious or fatal injury to the boat driver, passengers, skiers and anyone else who might be in the vicinity of such a mishap. Air 4-29

98 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 30 Section 4 CAUTION Correct Craft does not approve of any structural changes, additions or modifications to our products. Any time a dealer or consumer makes a change to our product, they do so at their own risk and sole liability. Correct Craft, Inc. will not be held liable for unauthorized changes, whether deletions or additions, to the original equipment / product manufactured and sold by Correct Craft, Inc., even if such changes and additions are made by an "authorized" Correct Craft Dealer, customer, promotional representative or any other person, known or unknown to Correct Craft, Inc. Bow Features of Your Air Nautique The open bow section of your boat has removable cushions. The center section may be equipped with an optional cushion which can be removed and stored in the trunk or under the love seat. The cushion on the starboard side of the bow section of the 210 and 216 can be removed to access the insulated cooler. The bow cushion of the 226 can be removed to access the cooler. Storage can be accessed by removing the other cushions Correct Craft, Inc.

99 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 31 Controls and Indicators Driver s Seat Adjustment (210 and 216) The lever under the driver s seat on the left side allows the seat to slide fore and aft.! WARNING Avoid serious or fatal injury due to movement of seat. Be sure seat is locked in position (fore and aft) before operating the boat. CORC069 Air 4-31

100 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 32 Section 4 Driver s Seat Adjustment (226 Air) The driver s seat can be adjusted fore and aft and rotates side-toside. To slide seat, turn the handle counterclockwise about one full turn, slide into position, and tighten the handle hand-tight to secure in locked position. To rotate seat, pull-up on the lever at the front of the seat and push to the side. Release lever to lock the seat in position.! WARNING Avoid serious or fatal injury due to movement of seat. Be sure seat is locked in position (fore, aft and swivel) before operating the boat. CORC Correct Craft, Inc.

101 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 33 Controls and Indicators Rearview Mirror Adjustment (210 and 226) The rearview mirror can be positioned on the windshield to observe a skier and traffic behind you. The mirror should be removed when trailering or when using a mooring cover. To install the mirror, position on windshield frame and tighten the mounting screws (A); loosen the screws to remove. Use the mirror friction nut (B) to increase the friction of the mirror adjustment. If the mirror moves out of adjustment during operation, increase friction by turning the friction nut clockwise. B A 210 and 216 CORC165 B A A CORC Air 4-33

102 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 34 Section 4 Love Seat Lift up on the bottom of the love seat cushion to access storage under the bow area. The entire love seat will hinge upward. You can leave the seat in the up position to help dry the carpet. CORC038 Storage Hatch To open the storage hatch, lift the latch and turn counter-clockwise. The gas shock will help raise the hatch. To close and latch the hatch, pull down on the hatch and allow the hatch to close firmly. Make sure there are no hands, fingers or any other obstructions in the way of the hatch when you close it. To close the latch, turn the latch clockwise and fold the red dot down. The storage hatch latch features a lock. Use the key to lock and unlock the latch. The key only requires about a 10 turn to lock and unlock Correct Craft, Inc.

103 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 35 Controls and Indicators Engine Box Cover Latching/Lifting/Removal (216) Two rubber latches (A) hold the top of the engine box to the boat. Pull on the top of these latches and the upper part or the engine box will release. Lift up on the engine box handle and the gas shocks will help you lift the engine box. This "clam-shell" design allows you to check the engine without lifting the entire engine box. You can leave the top open to dry the bilge. A B C CORC040! WARNING The engine box cover is a machinery guard. DO NOT operate your boat without the cover closed and in place unless you are performing a check or maintenance. BE CAREFUL to keep your hands, clothing, hair and any other body parts away from any moving parts. Contact with any moving parts on the engine will cause injury. To remove the engine box cover, open the cover to expose the anchoring pins (B). Pull the pins out and slide the cover back. When reinstalling the cover, make sure the aft latches and pins are secured in their anchoring position. Air 4-35

104 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 36 Section 4 Aft Seat (210) The aft seat features a single seat base with three removable seat bottom cushions. The port and starboard cushion will access storage while the center cushion reveals a removable storage tray to provide service access to the V-Drive. Cockpit Seating (226) Your 226 features a single aft seat back with a wraparound bottom. The port side features a bench style seat configuration which integrates with the love seat. By lifting the cushion on the port side you can access the 84 quart cooler. The aft seat base, when removed, and its adjoining wraparound section will expose additional storage and the second battery and battery selector switch. There is a small step area to the port side of the stern seat which houses the primary battery Correct Craft, Inc.

105 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 37 Controls and Indicators Walk-Thru Windshield Opening/Latching There are two latches on the inside starboard side of the walk-thru windshield. Rotate both of the window locks (A) to secure or unlock the window. Always have window closed and secured when trailering the boat. A A CORC039A! WARNING To avoid injury, window must be secured in the closed position when vessel is in motion. Use both window locks. Coolers The dash and floor coolers can be used to store miscellaneous items or drinks. There is a drain installed in the coolers. Do not depend on the coolers to keep valuables or electronics dry. Keep these items in a specialized dry bag. The floor cooler has a removable tray. Do not use abrasive cleaners or place in a dishwasher. Use a mild biodegradable soap only. Air 4-37

106 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 38 Section 4 Boarding Platform The boarding platform of your boat is a convenient feature to enhance the water sports experience. There are serious safety concerns regarding the use of the platform. Correct Craft, Inc. has placed warning labels at the driver s position, on the deck at the rear of the occupant area and on the transom. Refer to Section 1, Safety, for more information. To remove the boarding platform, pull the pins (A) located in the mounting brackets, under the platform, and lift the platform vertically. A CORC025! WARNING DO NOT use the boarding platform for any other purpose than boarding the boat or preparation of entering the water, and DO NOT use the boarding platform when the engine is running.! WARNING A spinning propeller or carbon monoxide can cause serious injury or death. Stay off and keep away from boarding platform while engine is running. The boarding platform must be attached when the boat is in use Correct Craft, Inc.

107 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 39 Controls and Indicators Engine Cooling Water Intake Valve Your boat is equipped with a valve (seacock) on the engine cooling water intake. The handle has a slide mechanism to prevent the valve from being shut off inadvertently. The valve is used to shut off the water supply in the event a hose failure or water leakage occurs. The valve is open when the yellow handle is in-line with the valve body and the valve is closed when the handle is perpendicular to the valve body. Leave the valve open at all times unless an emergency condition requires you to close the valve to stop a leak or the possibility of a leak. STRAINER ON OFF WATER VALVE CORC067 Typical Valve 216 Air - The valve is located on the port side of the transmission. The handle is yellow. 210, 226 Air - The valve is located on the starboard side of the transmission. The handle lever is red. WATER VALVE CORC and 226 Valve Air 4-39

108 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 40 Section 4 Fuel Tank There is a fuel tank fill cap on the port and starboard side for added convenience. Use the fuel tank fill cap key to remove the fuel fill cap to fuel your boat. Use caution when fueling your boat.! WARNING Gasoline is extremely flammable and explosive under certain conditions: Turn the engine OFF. DO NOT smoke or allow open flame or sparks within 50 feet (15 meters) of the refueling area. DO NOT refuel unattended, avoid contact and spilling. DO NOT refuel indoors. DO NOT use a plastic funnel. DO NOT allow any spilled fuel to remain on your boats finish. Always maintain contact with the fuel nozzle and the fuel tank to prevent electrostatic spark. The fuel tank is located beneath the aft seat and trunk area. To inspect the hose connections, raise the floor of the trunk. Your Correct Craft dealer should perform all fuel tank service.! WARNING Allowing a fuel system problem to go unchecked can result in a fire and/or explosion, possibly causing injury or death. Battery Selector Switch (210 and 226 Only) The battery selector switch allows you to isolate the boat from the batteries, and switch to the primary, secondary or both batteries. Under normal conditions, the switch should be in the ON position for one battery rather than the ON position for both batteries. This will keep one battery in reserve should the other fail. Battery selection should be done when the engine is off. Alternate batteries daily. In the OFF position, the boat will be isolated from the batteries, except for the automatic bilge pump Correct Craft, Inc.

109 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 41 Controls and Indicators NOTICE The purpose of the battery selector switch is to keep one as a spare. If both batteries are ON and one battery is used to start your engine, and the other for accessories, both batteries will become discharged. This will eliminate your spare and could leave you stranded. Make sure the battery connections stay clean and secure. Stereo and Speaker Pods All Air Nautiques are equipped with a Clarion stereo with Polk/MOMO speakers and upgrade speaker system. Optional Flight Control Tower speaker enclosures and Clarion 6-disc CD changer are available. Consult your retailer for the stereo configuration for your boat. Automatic Bilge Panel Bilge Pump Only Mode - This feature is activated by a switch located on the side console. The switch has three positions, ON, OFF and BILGE. If the boat is going to sit for more than a few days with the bilge pumps on, it is important the switch is set in the BILGE position to minimize battery drain. This will activate the bilge pump and shut off power to the Serial Switching and Keyless Ignition System. It is important to remember the engine or other accessories can not be used unless the switch is in the ON position. Bilge Pump Indicator All On All Off Bilge Pump On Bilge Pump Circuit Breaker CORC024 A circuit breaker and indicator light is located with the switch for the bilge pump. The circuit breaker is only active when the switch is in the BILGE position. The indicator light will come on anytime the bilge pump is activated. Air 4-41

110 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 42 Section 4 Flight Clips One set (four) Flight Clips will hold a maximum of 4 wakeboards. Do not overload Flight Clips with more than one piece of equipment per slot. When loading boards into the Flight Clips, always insert boards into individual slots so the board bottoms are facing each other. Always visually inspect bungee to ensure the locking ball is securely in the locking claw. CORC153! WARNING Avoid personal injury or property damage caused by flying objects. DO NOT trailer your boat or attempt to fold tower with any items in the board racks. Personal injury or property damage can result Correct Craft, Inc.

111 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 43 Controls and Indicators Folding Instructions for Flight Control Tower To fold the Flight Control Tower forward, loosen the knobs found under the support structure on the port and starboard sides of the tower. Fold the tower forward. The tower will rest on the grab rails of the bow section of the boat. In the folded position, strap securely to the grab rails. Reverse the steps to return the tower to the upright position. Tighten knobs securely.! WARNING The Flight Control Tower can be heavy. More than one person may be necessary to fold or unfold the tower. CORC041 Air 4-43

112 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 44 Section 4 C A B CORC168 If your tower is equipped with the optional Deafcon tower speakers, they can be removed. To remove the connectors, press the connector latch pin (A) and twist counterclockwise. Loosen the mounting screws (B). Return the mounting screws to the mounting holes. If you remove your tower for storage, remove the tower speakers. The speakers can be adjusted for redirection of sound by loosening the speaker mounting to tower screws (C). Make sure the screws are securely tightened if they are loosened. Ballast Tanks (210, 216 and 226) The tank increases the wake for wake boarding, making your Air Nautique the most versatile water sports tow package in the world Correct Craft, Inc.

113 E PORT 1/2 F CENTER 1/2 E F E STARBOARD 1/2 F Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 45 Controls and Indicators Ballast Tank Control Switches Press the button for the ballast tank you choose to fill or drain. To fill: Press and release quickly; the LED will illuminate and the pump will begin to fill the tank. Press the button again to stop the pump. Use the tank gauge to measure the level of water in the tank. If you continue to fill the tank beyond its capacity, the excess water will expel from the tank vent. The pump will continue to operate for approximately 10 minutes if the pump is left in the fill mode, then shut off. To drain: Press and hold the button until the LED begins to flash and the pump will begin to drain the tank. Press the button again to stop the pump. The pump will stop pumping when the tank sensor senses the No Water Level in the tank. The LED will continue to flash for approximately 10 minutes unless the button is pressed again. WATER WATER WATER CORC048 Air 4-45

114 Naut Air Sec 4.qxd 7/11/05 2:57 PM Page 46 Section 4 Optional Accessories Optional accessories are available from your Correct Craft Dealer. Your dealer may have a wide range of other accessories available to enhance your water sports or pleasure boating experience. Contact your Correct Craft Dealer for more information. Here are just a few of the fine accessories Correct Craft offers: Pull-out Cleats CORC042 Flip Up Driver s Seat CORC Correct Craft, Inc.

115 Naut Air Sec 5.qxd 7/11/05 2:57 PM Page 5-1 Section 5 Boat Systems Knowing the systems, controls and indicators on your boat is essential for safe and proper operation.! WARNING Regularly inspect and maintain all systems to prevent unexpected hazards associated with worn or faulty components. When replacement parts are required, use marine grade parts with equivalent characteristics, including type, strength and material. Marine grade parts are designed specifically for the conditions and environment they are exposed to. Using substandard parts could result in injury and product failure. Fuel System The fuel system consists of a built-in fuel tank, a port fuel fill, a starboard fuel fill and a fuel tank vent The fuel tank is located beneath the aft seat and trunk area. To inspect the hose connections, raise the floor of the trunk. Your Correct Craft dealer should perform all fuel tank service. 210, The fuel tank is located under the cockpit floor. To inspect, lift aft seat base and removable section of the cockpit floor.! WARNING Allowing a fuel system problem to go unchecked can result in a fire and/or explosion, possibly causing injury or death. Air 5-1

116 Naut Air Sec 5.qxd 7/11/05 2:57 PM Page 5-2 Section 5 Fuel System 216 Air ENGINE FUEL FILL FUEL TANK VENT FUEL TANK FUEL FILL CORC Correct Craft, Inc.

117 Naut Air Sec 5.qxd 7/11/05 2:57 PM Page and 226 Air Boat Systems FUEL TANK VENT FUEL FILL FUEL TANK FUEL FILL ENGINE CORC097 Air 5-3

118 Naut Air Sec 5.qxd 7/11/05 2:57 PM Page 5-4 Section 5 Ballast Tanks and Bilge System NOTICE The Federal Water Pollution Control Act prohibits the discharge of oil or oily waste into the water. Violators can be fined $5, CAUTION Do not allow the bilge pump to operate after all the water has been cleared from the bilge area. Damage to the pump will occur if the pump is allowed to operate without water.! WARNING Operate the blower for at least four minutes each time you start the engine. In addition, the blower should be operated continuously when at idle and during slow speed operation. Failure to operate the blower can cause an explosion. 5-4 Correct Craft, Inc.

119 Naut Air Sec 5.qxd 7/11/05 2:57 PM Page Air Boat Systems BILGE DRAIN PORT BALLAST TANK WATER INTAKE/DRAIN VALVE BILGE STARBOARD BALLAST TANK WATER INTAKE/DRAIN VALVE ENGINE PORT BALLAST TANK PUMP PORT BALLAST TANK BILGE STARBOARD BALLAST TANK PUMP STBD BALLAST TANK BILGE DRAIN VENT VENT CORC103 Air 5-5

120 Naut Air Sec 5.qxd 7/11/05 2:57 PM Page 5-6 Section and 226 Air CENTER BALLAST TANK BILGE DRAIN VENT PORT BALLAST TANK WATER INTAKE/DRAIN VALVE PORT BALLAST TANK PUMP PORT BALLAST TANK BILGE BILGE BELLY TANK PUMP STARBOARD BALLAST TANK WATER INTAKE/DRAIN VALVE BELLY TANK WATER INTAKE/DRAIN VALVE STARBOARD BALLAST TANK PUMP STARBOARD BALLAST TANK BILGE DRAIN VENT ENGINE VENT CORC Correct Craft, Inc.

121 Naut Air Sec 5.qxd 7/11/05 2:57 PM Page 5-7 Heater System 216 Air (Optional) Boat Systems HEATER ENGINE CORC098 Air 5-7

122 Naut Air Sec 5.qxd 7/11/05 2:57 PM Page 5-8 Section and 226 Air HEATER ENGINE CORC Correct Craft, Inc.

123 Naut Air Sec 6.qxd 7/12/05 1:15 PM Page 6-1 Section 6 Getting Underway There are many things to consider to make your boating trip safe and enjoyable. You are responsible for the safety of all passengers, the boat and any damage the boat or its wake may cause. Keep passengers from blocking your view so that you do not run into other boats, swimmers, water skiers, personal water vehicles or aids to navigation. Safety Checklist! WARNING Do not operate the boat if any problem is found during this inspection. A problem could lead to an accident during the outing causing severe injury or death. Problems found during this inspection should be handled by your Correct Craft Dealer. The following checks are essential to safe boating and must be performed before starting the engine. Check the weather report, wind and water conditions. Check that required safety equipment and PFDs are on-board and in proper operating condition. Check that the fire extinguisher is fully charged. Be sure the boat is not overloaded. Be sure the operator s visibility is not obstructed. Check that all maintenance has been performed. Check the fuel system for leaks and fumes. Air 6-1

124 Naut Air Sec 6.qxd 7/12/05 1:15 PM Page 6-2 Section 6! WARNING Avoid serious injury or death from fire or explosion. A leak free fuel system is a must for safe boat use. Check your boat for fuel leaks and fumes before, during and after each use. Safety Equipment Federal and local laws require certain safety equipment to be onboard at all times. In addition, responsible boaters carry other equipment in case of emergency. Check with local boating authorities for any additional requirements over and above the federal requirements. Fueling! DANGER! Gasoline is extremely flammable and highly explosive under certain conditions. Turn the engine OFF and do not smoke or allow open flames or sparks within 50 feet (15 meters) of the fueling area.! WARNING To prevent electrostatic spark and maintain contact between fuel nozzle and fuel tank or metal funnel while refueling, do not use a plastic funnel. CAUTION To prevent engine damage not covered by warranty, refer to your engine operation and maintenance manual for recommended fuel type and octane rating. Take care not to spill gasoline. If gasoline is accidentally spilled, wipe up all traces of it with dry rags and immediately dispose of the rags properly ashore. Spilled fuel may yellow the gelcoat finish and damage gunwale trim. 6-2 Correct Craft, Inc.

125 Naut Air Sec 6.qxd 7/12/05 1:15 PM Page 6-3 Getting Underway When fueling: 1. Avoid fueling at night, except under well-lighted conditions. 2. Moor your boat securely to the dock. Know the location of the fire extinguisher in case of emergency. 3. Close all doors, hatches, windows and other compartments. 4. Extinguish cigarettes, pipes, and all other flame producing items. 5. Make sure all power is OFF, and do not operate any electrical switches. 6. Add fuel in accordance with the engine operator s manual. DO NOT overfill, and allow enough room for fuel expansion. After fueling: 1. Tighten the fuel filler cap. Wipe up any spilled fuel. 2. Check all fuel lines, hoses and connections for leaks and deterioration. NOTICE Each time you refuel, inspect all fuel lines, hoses and connections for leaks and deterioration. Boarding When boarding the boat, always step in. DO NOT jump. Avoid stepping on fiberglass or other potentially slippery surfaces. Board one person at a time. DO NOT board the boat while carrying gear. Set the gear on the dock, board the boat and then pick up the gear. Use the boarding platform to board from the water. To prevent injury, make sure the engine is OFF when swimmers, divers and skiers are boarding. Air 6-3

126 Naut Air Sec 6.qxd 7/12/05 1:15 PM Page 6-4 Section 6 Boat Planing The performance of your Correct Craft boat depends on load weight and distribution. DISTRIBUTE WEIGHT EVENLY, from bow to stern, and also from port to starboard. Overloading of passengers, personal equipment and supplies could result in an accident, especially in rough waters. If your boat is equipped with a ballast tank or loaded, loss of horizon may occur when you begin to plane your boat. Get on plane immediately to restore the vision of your path. DO NOT operate your boat if the loss of horizon prevents you from operating it safely. Pre-Operation Checks! WARNING Do not operate the boat if any problem is found during this inspection. A problem could lead to an accident during the outing causing severe injury or death. Have any problem repaired by your Correct Craft dealer. It is the owner s responsibility to check all of the items listed below to be certain all preparation steps are completed before you use your boat. Checking these items periodically will soon become a habit. If leaks or other abnormal conditions are found, stop using the boat and contact your Correct Craft dealer to have the problem corrected. Get into the habit of performing these checks in the same order each time so that it becomes routine. Make sure to check all safety items. Check that drain plug is properly installed. Check condition of propeller. Check that all batteries are fully charged and at the proper level. Verify the amount of fuel in the fuel tanks. 6-4 Correct Craft, Inc.

127 Naut Air Sec 6.qxd 7/12/05 1:15 PM Page 6-5 Getting Underway Be sure the lights, horn, bilge pumps and other electrical equipment are in operating condition. Check that steering system operates properly. Make sure your float plan is submitted to a responsible person. Refer to your engine operation and maintenance manual for additional pre-operation checks. The following instructions are very important: Raise the engine hatch all the way up. Check to see if all the engine drain plugs are in place. Make sure the hull drain plug (T-handle) in the bilge area is installed. Look at all the hoses to make sure they are installed and the hose clamps are tight. Close the engine hatch and turn on the engine compartment blower. Run the blower at least four minutes to remove fuel vapors that might be in the bilge area and engine compartment before starting engine. Remember, if you have detected the presence of fuel vapors, do not start the engine until the source has been determined, problems corrected and vapors removed. Check all gasoline line connections. Connections are located at the fuel tank, the fuel control cell and the fuel injection system. All Correct Craft boats are equipped with anti-siphon valves on the outlet fittings of the fuel tanks to reduce the chance of fuel siphoning from the fuel tank if a fuel hose leaks or is severed.! WARNING Leaking gasoline and vapors can explode resulting in injury or death. Fill the fuel tank and check for leaks. Check again for leaks after the engine has run for a few minutes. Air 6-5

128 Naut Air Sec 6.qxd 7/12/05 1:15 PM Page 6-6 Section 6 Before starting checklist: 1. Engine oil level - boat must be level. 2. Transmission oil level - boat must be level. 3. Shifting linkage and detent in forward, neutral and reverse. 4. Leaks (water, fuel and oil). 5. Coolant level (closed cooling system). 6. Operation of the throttle and transmission shift control. 7. Battery condition. 8. Visually inspect for any loose mounting fasteners. 9. Verify the emergency stop switch located by the throttle is fully functional and the lanyard is not frayed or damaged. Clip the safety lanyard securely to your body. Keep it attached at all times while you are driving. 10. Check that engine cooling water (raw water) valve is open and raw water strainer is clean. CORC015 Once the boat is in the water, visually check for water leaking at the stuffing box. This stuffing box must drip a moderate amount of water to properly lubricate the drive shaft. If the water is coming in rapidly, pull the boat out of the water and have your Correct Craft Dealer adjust the stuffing box. There is a detailed instruction for this in the boat care section. This stuffing box has right-hand threads. 6-6 Correct Craft, Inc.