48 Piece Pneumatic Tool Kit

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1 48 Piece Pneumatic Tool Kit Model ASSEMBLY AND OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd., Camarillo, CA Visit our Web site at TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE. Copyright 2006 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions and replacement parts, please call

2 Specifications Tool Name: 1/2" Air Impact Wrench Construction: Cast Aluminum Housing Steel Components Drive: M aximum Torque: 230 ft. lbs. B olt Capacity: 5/8" O perating Pressure: 90 PSI MAX. Operating Speed: Overall Dimensions: Average Air Consumption: 7,000 RPM Air Supply: Square 1/2" Reversible Standard 5 90 PSI 1/4" - 18NPT 7-3/8"L x 2-3/4"W x 7-3/4" H N et Weight: 4.90 LBS. Tool Name: Construction: Chuck: Operating Pressure: Operating Speed: Overall Dimensions: 3/8" Reversible Air Drill Aluminum Body with Steel Components Trigger Type: 3 /8" with Key Gearing: 90 PSI MAX Average Air Consumption: 1,800 RPM Air Supply: Non-variable with Reverse Lever Multiple Planetary Type with Ball Bearings 4 90 PSI 1/4" - 18 NPT 7-1/2"L x 1-5/8"W x 6-1/8" H N et Weight: 2.70 LBS. Tool Name: Construction: Spindle Thread: Operating Pressure: Operating Speed: Overall Dimensions: 1/4" Air Die Grinder Polished Aluminum and Black Zinc Plated Steel Drive: 16mm x 1.0mm Pitch Spindle Bearing: 90 PSI MAX Average Air Consumption: 22,000 MAX Air Supply: Collet Type including 1/8" and 1/4" collets Full Shielded Ball Bearing 5 90 PSI 1/4" - 18 NPT 6-3/4"L x 2-3/8" W N et Weight: 1.25 LBS. Tool Name: 6" Dual Action Air Sander Construction: Cast Aluminum Body with Machined & Hardened High Carbon Steel Sanding Pad: 6" Diameter Adhesive Backed Pad (not included) Spindle Thread: 5 /16" - 24 TPI Air Supply: 1/4" - 18 NPT Operating Pressure: 90 PSI MAX Average Air Consumption: PSI Operating Speed: 10,000 RPM Regulator : Knurled Turn Knob Overall Dimensions: 8-5/8"L x 2-3/4"W x 5-3/8" H N et Weight: 4.10 LBS. Tool Name: 150mm Air Impact Hammer Construction: Cast Aluminum Body with Machined & Hardened High Carbon Steel Spring: High Carbon Spring Steel Chisel Dimension: S tandard 10mm Chisels Air Supply: 1/4" - 18 NPT Operating Pressure: 90 PSI MAX Average Air Consumption: PSI O perating Speed: 4,500 BPM (Blows per Minute ) Regulator : Knurled Turn Knob Overall Dimensions: 6 "L x 2"W x 6-1/8" H N et Weight: 2.70 LBS. SKU For technical questions and replacement parts, please call Page 2

3 Included Accessories ( 5) Male Air Fittings ( 10) Mounted Stone Grinder Points ( 1) 5" Impact Extension Handle (1) Owner's Manua l ( 4) Chisel Bits ( 1) 1/2" to 3/8" Adapter ( 4) Driver Bits (10) Impact Sockets ( 1) 4mm Hex Key ( 2) Spanner Wrenche s (1) Plastic Carrying Case Accessory Specifications: Chisel Types: Chisel Point Flat Chisel V-Groove Shearing Driver Bit Sizes: 5/32" Slotted Driver 1/4" Slotted Driver #2 Phillips #3 Phillips Impact Socket Sizes: 7/16", 1/2", 9/16", 5/8", 11/16", 3/4", 13/16", 7/8", 15/16", 1" When unpacking, check to make sure the listed parts are included. If any parts are missing or broken, please call Harbor Freight Tools at the number on the cover of this manual. Save This Manual You will need the manual for the safety warnings and precautions, assembly instructions, operating and maintenance procedures, parts list and diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep the manual and invoice in a safe and dry place for future reference. Safety Warnings and Precautions WARNING: When using tool, basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment. Read all instructions before using these tools! 1. Keep work area clean. Cluttered areas invite injuries. 2. Observe work area conditions. Do not use machines or power tools in damp or wet locations. Don t expose to rain. Keep work area well lit. Do not use electrically powered tools in the presence of flammable gases or liquids. 3. Keep children away. Children must never be allowed in the work area. Do not let them handle machines, tools, or extension cords. 4. Store idle equipment. When not in use, tools must be stored in a dry location to inhibit rust. Always lock up tools and keep out of reach of children. SKU For technical questions and replacement parts, please call Page 3

4 5. Use the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. There are certain applications for which this tool was designed. It will do the job better and more safely at the rate for which it was intended. Do not modify this tool and do not use this tool for a purpose for which it was not intended. 6. Dress properly while working. Protect your skin from accidental abrasion burns by wearing tough long sleeves and safety gloves. Do not wear loose clothing or jewelry as they can be caught in moving parts. Protective, electrically non-conductive clothes and non-skid footwear are recommended when working. Wear restrictive hair covering to contain long hair. 7. Use eye and ear protection. Always wear ANSI approved impact safety goggles and full face shield when using this tool. Wear an ANSI approved dust mask or respirator when working around metal, wood, and chemical dusts and mists. 8. Do not overreach. Keep proper footing and balance at all times. Do not reach over or across running machines. 9. Maintain tools with care. Keep tools clean and in good condition for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool fittings and hoses periodically and, if damaged, have them repaired by an authorized technician. The handles must be kept clean, dry, and free from oil and grease at all times. 10. Disconnect power. Disconnect from air pressure source when not in use. 11. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches are removed from the tool or machine work surface before connecting it. 12. Avoid unintentional starting. Be sure the throttle lever is in the Off position when not in use and before attaching to pressure source. Do not carry any tool with your hand on the throttle lever, whether it is attached or not. Disconnect the air hose from the tool when not in use. 13. Stay alert. Watch what you are doing, use common sense. Do not operate any tool when you are tired. 14. Check for damaged parts. Before using any tool, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment and binding of moving parts; any broken parts or mounting fixtures; and any other condition that may affect proper operation. Any part that is damaged should be properly repaired or replaced by a qualified technician. Do not use the tool if the throttle lever does not function properly. SKU For technical questions and replacement parts, please call Page 4

5 15. Guard against electric shock when working on electrical equipment, such as your air compressor. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures. 16. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use with this tool. Approved accessories are available from Harbor Freight Tools. 17. Do not operate tool if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate the tool. 18. Use proper size and type air pressure line and fittings. The recommended air line should deliver no more than 90 psi. Recommended air inlet size is 1/4-18 NPT, using a 3/8 air hose. 19. Maintenance. For your safety, service and maintenance should be performed regularly by a qualified technician. 20. You should maintain a proper regulator and moisture trap in your air line at all times. 21. Do not increase the air pressure to the tool beyond 90 PSI. This may damage the tool, or cause personal injury. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contain chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: * Lead from lead-based paints * Crystalline silica from bricks and cement or other masonry products * Arsenic and chromium from chemically treated lumber (California Health & Safety Code , et seq. ) SKU For technical questions and replacement parts, please call Page 5

6 NOTE: We recommend the use of in-line filter, regulator, and oiler in any compressed air system using tools purchased from Harbor Freight Tools. Please refer to the schematic below for a suggested system set up. These components are not included in this kit, but are available from Harbor Freight Tools. REGULATOR AIR COMPRESSOR TO PNEUMATIC TOOL OILER FILTER Note: Performance of these tools may vary depending on variations in local air pressure. Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Operation 1. Install one of the Standard 1/4 Male Fittings to the Air Inlet of each tool. First wrap the threaded portion of the Fitting with pipe thread seal tape before threading it into the Air Inlet. Tighten securely. 2. Attach a standard quick connector (not included) to your air pressure source hose. Then attach the air hose to the Tool. NOTE: If you are not using an automatic in-line oiler, add a few drops of pneumatic oil to the Air Inlet before attaching the air hose. Add a few more drops of oil after every hour of continual use. 3. Set the air pressure regulator at 90 psi. WARNING: DO NOT INCREASE THE AIR PRESSURE to the tool beyond 90 PSI. This may damage the tool, or cause personal injury. Direction Controller (25) 4. Check the air line and its connections for air leaks. Make note of these, and repair them before using this tool. CAUTION: Turn off your air compressor and disconnect the air pressure hose before changing attachments or making any adjustments to these tools. Severe injury or property damage may otherwise result. SKU For technical questions and replacement parts, please call Page 6

7 1/2 Air Impact Wrench OPERATION NOTE: Part numbers in this section refer to the Parts List on page 8, and Assembly Drawing on page 9. Your Impact Wrench features an Air Regulator (12), allowing you to vary the amount of torque exerted on the nut or bolt you are working on. Setting 1 is the lowest setting, and is recommended for smaller nuts and bolts. Setting 4 is the highest setting and provides the most torque and speed. Loosening 1. Attach the correct size socket to the Anvil (18). 2. Set the compressor s pressure regulator to 90 PSI. Do not set the outlet regulator of the compressor above 90 PSI. 3. Connect the Impact Wrench to the air compressor s hose. If leaking is detected, disconnect the air hose and repair before use. 4. Place the socket over the nut to loosen. 5. For counterclockwise rotation, press the Reverse Valve (3) in from the area above the Trigger (4) so that the Reverse Valve protrudes out the back of the Housing. Grip the Impact Wrench firmly. Press the Trigger to start the Impact Wrench. Caution: Before starting work, check the rating of the nut or bolt to be sure it can withstand the working torque of the Impact Wrench. 6. If the Impact Wrench cannot loosen the nut, DO NOT raise the outlet pressure of the air compressor. 7. If the Impact Wrench s Air Regulator is set on a low setting, you may raise the setting and try again. If the Impact Wrench s Air Regulator is already set on the 4 setting, do not continue attempts to loosen the nut with the Impact Wrench. Use other appropriate tools and methods to loosen the nut. 8. When the nut is removed, stop the Impact Wrench by releasing the Trigger and remove the Impact Wrench from the nut. Remove the nut from the socket if needed. SKU For technical questions and replacement parts, please call Page 7

8 Tightening The working torque of the Impact Wrench is 230 foot/lbs. Make sure the nut or bolt you are using the Impact Wrench to tighten can withstand the rated torque. 1. Tighten the nut on as far as you can by hand. 2. For clockwise rotation, press the Reverse Valve forward so it protrudes out the front of the Housing. Place the socket on the nut. Press the Trigger to start the Impact Wrench. 3. If the Impact Wrench stalls while tightening, DO NOT raise the outlet pressure of the air compressor above 90 PSI. 4. If the Impact Wrench s Air Regulator is set on a low setting, it may be raised before you try again. If the nut will not tighten at the maximum setting, do not continue attempts to tighten the nut. Use other appropriate tools and methods to tighten the nut. 5. When the nut has been tightened, remove the Impact Wrench and socket. Do not overtighten. 6. If available, check the recommended torque specifications for the nut. You should use a torque wrench to torque the nut after using the Impact Wrench. 1/2 Air Impact Wrench Parts List Part # Description Part # Description Part # Description 1 Housing 16 Screw 31 Spring 2 Valve Sleeve 17 Anvil Bushing 32 Pin 3 Reverse Valve 18 Anvil (1/2 ) 33 Rear Gasket 4 Trigger 19 Hammer Cage 34 Rear Cover 5 Pin 20 Hammer Pin 35 Washer 6 Bushing 21 Hammer Dog 36 Screw 7 Valve Stem 22 Drive Cam 37 Rubber Cover 8 Steel Ball 23 Cylinder Pin 38 Exhaust Deflector 9 Spring 24 Cylinder 39 Screw 10 Air Inlet 25 Rotor 40 Screw 11 Screen 26 Rotor Blade 41 Anvil Collar 12 Air Regulator 27 Front End Plate 42 O-Ring 13 O-Ring 28 Ball Bearing 43 Rubber Strap 14 Spring 29 Rear End Plate 44 Screw 15 O-Ring 30 Pin Accessories (Not Shown) 3/8 to 1/2 Adapter 7/16 Impact Socket 1/2 Impact Socket 9/16 Impact Socket 5/8 Impact Socket 11/16 Impact Socket 3/4 Impact Socket 13/16 Impact Socket 7/8 Impact Socket 15/16 Impact Socket 1 Impact Socket Blowmold Case SKU For technical questions and replacement parts, please call Page 8

9 1/2 Air Impact Wrench Assembly Diagram NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. Some parts are available only as part of an assembly. SKU For technical questions and replacement parts, please call Page 9

10 3/8 Reversible Air Drill OPERATION NOTE: Part numbers in this section refer to the Parts List on page 11 and the Assembly Drawing on page Set the air pressure regulator at 90 psi. WARNING: Do not exceed the recommended pressure of 90 psi. Damage to your tool, and possible personal injury may result. 2. Check the air line and its connections for air leaks. Make note of these, and repair them before using this tool. NOTE: Turn off your air compressor and disconnect the air pressure hose before changing bits or making any adjustments to this tool. Severe injury or property damage may otherwise result. WARNING: This tool generates considerable torque when in use. Always hold the tool with both hands when using, and brace yourself to resist the torque which will be delivered to the work piece. 3. Select the appropriate size drill bit (not included) for your needs. The Chuck may be opened and closed using the Chuck Key (see photo). Turn the Chuck Key counterclockwise to open, and clockwise to close the Chuck. Using the Chuck Key 4.Insert the base of the drill bit into the Chuck (16A). With the bit in place, tighten the Chuck with the Chuck Key until the bit is securely held. 5. Move the Reverse Lever (30A) to the LEFT to drill clockwise, move the Reverse Lever (30A) to the RIGHT to drill counterclockwise. NOTE: In most cases, drill bits are designed to bore into the work material turning clockwise, and to reverse out of the work material by turning counterclockwise. 6. Place the point of the drill bit at the spot you wish to drill. When it is safe to do so, squeeze the Trigger (24A). The Drill will begin to operate, and the drill bit will begin to drill into the work material. Drill until you have reached the desired depth. Release the Trigger (24A) to cease operation of the drill. SKU For technical questions and replacement parts, please call Page 10

11 WARNING: This drill operates at non-variable speed. That means once the Trigger is squeezed it will begin to operate at full speed. When the trigger is released it will stop operating. Be prepared for the drill to operate at full speed immediately when the trigger is squeezed. 7. After drilling the hole, in most cases, you will be able to simply retract the drill bit from the hole. If the bit can not be easily pulled out of the hole, move the Reverse Lever (30A) to the RIGHT to reverse direction of the drill. Squeeze the Trigger (24A) to operate the drill, and pull the bit out of the hole as it rotates counterclockwise. NOTE: To extend the life of your tool, wait for the drill to stop rotating before moving the Direction Switch to reverse direction. Operating the Direction Switch while the drill is still turning may cause damage to the tool. 8. When you are done, disconnect the Drill from the air supply, and store it properly. 3/8 Reversible Air Drill Parts List Part # Description Part # Description 1A Housing 17A Chuck Screw 2A Bearing 18A O-Ring 3A End Plate 19A Valve Stem 4A Rotor 20A O-Ring 5A Rotor Blade 21A Bushing 6A Cylinder 22A O-Ring 7A Pin 23A Trigger Spring 8A Front Plate 24A Trigger 9A Gear 25A Trigger Screw 10A Pin 26A Muffler Cover 11A Work Spindle 27A Screw 12A Thread Ring Gear 28A Air Inlet 13A Bearing 29A Pin 14A Clamp Nut 30A Reverse Lever 15A Washer 31A Rear Gasket 16A Chuck 32A Washer NOTE: When ordering parts for this drill, always use the A suffix, for example, Chuck Screw is part #17A. SKU For technical questions and replacement parts, please call Page 11

12 3/8 Reversible Air Drill Assembly Drawing 11A 10A 9A 2A 8A 6A 7A 4A 12A 3A 5A 1A 22A 17A 16A 15A 14A 24A 25A 13A 23A 13A 30A 21A 31A 19A 19A 20A 26A 18A 27A 28A 29A NOTE: When ordering parts for this drill, always use the A suffix, for example, Chuck Screw is part #17A. PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU For technical questions and replacement parts, please call Page 12

13 1/4 Air Die Grinder OPERATION NOTE: Part numbers in this section refer to the Parts List on page 14 and the Assembly Drawing on page 15. CAUTION: Firmly clamp or otherwise mount the workpiece to your workbench or other fixed object prior to working on it. This will allow you to use both hands on this tool during operation. WARNING: Always wear a full face mask and respirator when using the Air Die Grinder. Loose particles will be thrown off which can cause injury to the face or respiratory tract. 1. Use the two open end spanners (provided) to loosen the Collet Nut (25B). 2. Select the correct diameter Collet for the grinding bit you will use. This kit includes 1/4 and 1/8 Collets, to fit same sized grinding bits. Insert the Collet (26B) into the Spindle (27B). 3. Insert the shank of the selected grinding bit fully into the Collet (26B). Then, using both open end Spanners, firmly retighten the Collet Nut (25B) to lock both the Collet and Grinding Bit in place. 4. Connect the Air Supply Hose (not included) to the quick connector (not included) on the Die Grinder. Turn on the air compressor (not included) and set its regulator to 90 PSI. 5. Grip the Die Grinder with both hands. 6. Release the Safety (8B) and slowly apply hand pressure to the Trigger (4B). The tool will begin to operate. Notice that you can control the speed of the tool by varying the amount of hand pressure on the Trigger (4B). 7. With a firm grip on the Die Grinder, lightly apply the grinding bit to the workpiece. Slowly and steadily move the grinding bit around on the work piece as required to complete the task. 8. When the work is finished, remove the tool from the workpiece, and release pressure on the Trigger (4B). The tool will stop operating. 9. Turn off the air compressor and disconnect the tool from the air supply hose. Release the Safety (8B) and press the Trigger (4B) to release any trapped air from the tool. SKU For technical questions and replacement parts, please call Page 13

14 1/4 Air Die Grinder Parts List Part # Description Qty. Part # Description Qty. 1B Air Inlet 1 19B Rear End Plate 1 2B Exhaust Deflector 1 20B Rotor Blade 4 3B Valve 1 21B Rotor 1 4B Trigger 1 22B Roll Pin 1 5B Roll Pin 1 23B Cylinder 1 6B Roll Pin 4 24B Wrench 2 7B Spring 1 25B Collet Nut 1 8B Safety 1 26B Collet 1 9B Washer 1 27B Spindle 1 10B Throttle Valve 1 28B Housing Cap 1 11B O-Ring 1 29B Joint 1 12B Spring 1 30B Bearing 1 13B Air Regulator 1 31B Front End Plate 1 14B O-Ring 1 32B Steel Ball 2 15B O-Ring 1 33B Washer 1 16B Valve Screw 1 34B Quick Connector 1 17B Housing 1 35B O-Ring 1 18B Bearing 1 36B Screen 1 NOTE: When ordering parts for this grinder, always use the B suffix, for example, Housing is part #17B. SKU For technical questions and replacement parts, please call Page 14

15 1/4 Air Die Grinder Assembly Diagram 25B 24B 26B 27B 28B 22B 23B 29B 32B 31B 30B 20B 21B 8B 9B 7B 6B 33B 18B 19B 4B 5B 35B 10B 11B 12B 13B 14B 15B 16B 3B 17B 2B 1B 36B NOTE: When ordering parts for this grinder, always use the B suffix, for example, Housing is part #17B. SKU For technical questions and replacement parts, please call Page 15

16 NOTE: Part numbers in this section refer to the Parts List on page 18 and the Assembly Drawing on page 19. Attaching or Removing the Pad 1. Disconnect the tool from its power source before attaching or removing the Pad (45C). 2. Rest the tool on a flat surface. Thread the Pad into the Drive Spindle (38C) until it is tight. 6 Dual Action Air Sander OPERATION 3. Place a 6 diameter pad of adhesive backed sandpaper (not included) onto the pad. Press it firmly into place. 4. To remove the sandpaper, peel it from the Pad (45C). You may need to use a scraping tool to completely remove it. 5. To remove the Pad from the tool, rotate the Orbital Hub (41C) vertical on the groove of the Drive Spindle (38C) to hold it in place. Rotate the Pad (45C) counterclockwise to remove it from the tool. To Adjust the Sander for Circular or Orbital Motion 1. The sander may be adjusted for circular or orbital motion. In circular motion, the sanding pad spins around its center. In orbital motion, in addition to spinning around its center, the entire pad rotates around the axis of the tool spindle. 2. To adjust the sander for circular motion, position the round edge of the Orbital Hub (41C) against the round edge of the Drive Spindle (38C). To adjust the Sander to move in an orbital motion, position the flat edge of the Orbital Hub (41C) against the round edge of the Drive Spindle (38C). Please see the photo. (41C) (38C) SKU For technical questions and replacement parts, please call Page 16

17 Using the Sander CAUTION: Always wear ANSI approved safety goggles and full face shield, with dust mask or respirator while sanding. 1. Be sure all safety precautions are being followed. 2. Tighten workpieces to your workbench or other fixed base so that both of your hands are free to hold the Sander. 3. Set the air compressor regulator to 90 psi. Connect the Air Sander to the air compressor hose at the Air Inlet (2C). Use the Air Regulator (19C) to adjust the air pressure as required. 4. Check to be sure all attachments are secure before turning on the tool. 5. Grip the handle with one hand, and the Housing (1C) with the other. Depress the Trigger (16C) to turn the tool on. Allow the motor to reach its full speed before sanding. Be sure the tool is operating properly, and running smoothly before proceeding. 6. Apply the sanding pad to the work material at a slight angle. Move the sanding pad around the surface of the work material as needed. Do not allow the pad to remain in one place as this may burn the work material. If the sander slows down appreciably, you are applying too much pressure. Always keep your body and clothing away from the moving sanding pad. 7. When you are done sanding, remove the tool from the work material, and release pressure from the Trigger (16C). Allow the tool to come to a complete stop before setting it down. Disconnect the air pressure hose when the tool is not in use. Some Tips About Sand Paper 1. When sanding, start with a relatively coarse grit paper, and work up to a finer grit to complete the job. The grit selected depends on the job at hand. With bare metal finishing, you may start at 100 and work up to 600 grit. With paint finishing, you may start with 400 and work up to 2000 grit, for example. Your choice of grit depends on the job and your preferred method of working. NOTE: Harbor Freight Tools cannot be responsible for damage to property due to incorrect selection of sanding disc or grit size. Always practice on scrap material before using the tool on your workpiece. 2. Sand paper works by moving a large number of sand grains in an arbitrary pattern over the work surface. Because of the Backing Pad, these will produce a relatively uniform series of hills and valleys at the grain size of the grit used. Using the first grit selected, sand out any scratches or blemishes in the finish. You want to produce an even finish at the grain size of the grit being used. NOTE: Your Sander features an Air Regulator (19D), allowing you to vary the amount of air pressure to the tool. Turn the regulator knob clockwise to increase the air flow, counterclockwise to restrict it. SKU For technical questions and replacement parts, please call Page 17 REV 02/07

18 6 Dual Action Air SanderParts List Part # Description Qty. 1C Housing 1 2C Air Inlet 1 3C O-Ring 1 4C Spring 1 5C O-Ring 1 6C Valve Stem 1 7C O-Ring 1 8C O-Ring 1 9C O-Ring 1 10C Valve Body 1 11C Screw 1 12C Bracket 1 13C Trigger Screw 1 14C Screw 1 15C Cap 1 16C Trigger 1 17C Rubber 1 18C Retainer Ring 1 19C Air Regulator 1 20C Retainer Ring 1 21C Bearing 3 22C End Plate 2 23C Cylinder 1 24C O-Ring 1 25C Pin 1 26C Rotor 1 27C Rotor Blade 3 28C Work Spindle 1 29C Woodruff Key 1 30C Rear Gasket 1 31C Rear Cover 1 32C Screw 1 33C Screw 1 34C Balancer 1 35C Screw 1 36C Screw 1 37C Bearing 1 38C Drive Spindle 2 39C Retainer Ring 2 40C Cap 1 41C Orbital Hub 1 42C Washer 1 43C Screw 1 45C Pad 1 46C Washer 1 47C Bearing 1 48C Washer 1 NOTE: When ordering parts for this sander, always use the C suffix, for example, Trigger is part #16C. SKU For technical questions and replacement parts, please call Page 18

19 6 Dual Action Air Sander Assembly Diagram 45C 29C 21C 28C 47C 41C 46C 34C 43C 35C 36C 37C 38C 48C 39C 27C 23C 22C 26C 24C 40C 42C 33C 32C 22C 25C 31C 18C 21C 3C 2C 20C 30C 1C 4C 19C 5C 5C 5C 17C 7C 8C 9C 5C 6C 13C 10C 12C 15C 14C 11C 16C NOTE: When ordering parts for this sander, always use the C suffix, for example, Trigger is part #16C. SKU For technical questions and replacement parts, please call Page 19

20 Air Hammer Air Hammer Specific Safety Warnings. NOTE: Part numbers in this section refer to the Parts List and Assembly Drawing on page Repetitive motions or exposure to vibration may be harmful to your hands and arms. 2. When wearing gloves to operate the Air Hammer, make sure that the gloves do not interfere with operating the Trigger (16D). Test your gloves with the Trigger (16D) before attaching the unit to an air source. 3. Never start the tool unless you have a firm grip with both hands and you are positioned at your workpiece or area. 4. Before using the Air Hammer, know what is directly underneath the work area or workpiece. The Air Hammer can quickly penetrate material. If working directly on the ground, make sure you are not directly above shallow cables, lines, or pipes. 5. Keep your limbs and body clear of the Air Hammer. If a chisel or bit breaks off, the tool tends to surge forward suddenly. Make sure the immediate area is clear of other people or animals. Spectators must stay at a safe distance. 6. Never point the tool or the air hose (not included) at anyone. 7. Keep your finger away from the Trigger (16D) until you are ready to work. Warning!! Any spectators in the area will need eye and ear protection. Beware of flying chips of wood, concrete, metal, or any other material being hammered. OPERATION Warning: Always disconnect the tool from the air source before examining or changing bits. 1. Select the appropriate chisel/bit. Unscrew the Retainer Spring (15D) and insert the shank of the chisel/bit. Screw the Retainer Spring (15D) back onto the Cylinder (14D). Holding the Air Chisel firmly, pull the chisel/bit hard to make sure it locked into place. Note: Before connecting the air supply, make sure you are wearing safety goggles and a full face mask, ear protection, and steel toe shoes. SKU For technical questions and replacement parts, please call Page 20

21 Cylinder (14D) Retainer Spring (15D) Trigger (16D) Chisel Regulator (4D) Air Inlet (9D) NOTE: Your Air Hammer features an Air Regulator (4D), allowing you to vary the amount of air pressure to the tool. Turn the regulator knob clockwise to increase the air flow, counterclockwise to restrict it. WARNING: Examine your chisels/bits before using them. If a chisel is dull or cracked do not use it. Replace worn or broken chisels with approved replacement chisels/bits from Harbor Freight Tools. 2. Connect the air hose to the Air Inlet (9D) and turn on the compressor (not included). 3. Grip the Air Hammer with both hands firmly and put the chisel/bit tip up against the workpiece you wish to chip. 4. Gently squeeze the Trigger (16D) and move slowly along the workpiece. Do not push down on the Air Hammer; let it do the work. If it does not do the intended job to satisfaction, examine your bit to see if it is worn or dull. Warning!! Always disconnect from the air source before examining or changing bits. 5. When you are finished, turn off the air supply and then hold the Air Hammer in a safe direction and Squeeze the trigger to bleed off the remaining air. Then, disconnect the air hose. Maintenance Warning!! Always disconnect from the air source before attempting maintenance. 1. After each use, wipe the Air Hammer down with a lint free cloth. 2. Make sure there are no concrete chips, dirt, or debris in the Retainer Spring (15D). 3. Before storage, add a small quantity of high quality pneumatic oil in the Air Inlet (9D) and operate the tool for a couple of seconds to lubricate and protect the internal mechanism. SKU For technical questions and replacement parts, please call Page 21 REV 02/07

22 Air Hammer Parts List Part # Description Qty. Part # Description Qty. 1D Body 1 10D Rear Valve 1 2D Rubber Gasket 1 11D Valve Disk 1 3D O-Ring 2 12D Front Valve 1 4D Regulator 1 13D Piston 1 5D Control Pin 1 14D Cylinder 1 6D O-Ring 4 15D Retainer Spring 1 7D Ball 1 16D Trigger 1 8D Spring 1 17D Pin 1 9D Air Inlet 1 18D Pin 1 Air Hammer Assembly Diagram 15D 14D 13D 12D 11D 10D 1D 16D 17D 5D 7D 8D 6D 2D 3D 9D 4D NOTE: When ordering parts for this Air Hammer, always use the D suffix, for example, Body is part #1D. SKU For technical questions and replacement parts, please call Page 22

23 Maintenance 1. Your Pneumatic Tools should be kept clean, dry and protected from corrosion or damage. 2. When not in use, store your tool kit out of the reach of children. Do not allow it to be exposed to water, corrosive materials, or undue banging around. 3. If you are not using an in-line oiler, you should inject a few drops of pneumatic oil into the air inlet of each tool after every hour of continuous use. 4. If your tool loses power, or you notice air leaks, take it to a certified technician for service. LIMITED 1 YEAR WARRANTY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of one year from the date of purchase. This warranty does not apply to damage due directly or indirectly to misuse, abuse, negligence or accidents; repairs or alterations outside our facilities; or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state Mission Oaks Blvd. PO Box 6009 Camarillo, CA (800) PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. Some parts are available only as part of an assembly. SKU For technical questions and replacement parts, please call Page 23

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