AIR-OPERATED BELLOWS PUMP MANUAL

Transcription

1 AIR-OPERATED BELLOWS PUMP MANUAL V.E2

2 CONTENTS Ⅰ GENERAL... 3 Ⅱ UPON RECEIVED... 3 Ⅲ CAUTION BEFORE OPERATION 3-4 Ⅳ MODLE INDICATION... 4 Ⅴ TECHNICAL DATA... 5 Ⅵ OPERATION TEMPERATURE 5 Ⅶ INSTALLATION.. 6 Ⅷ PEROFRMANCE CURVE /8 HE40/HT40/HT40-F.. 7 1/2 HE50/ HT50/ HT50-F /4 HE80/ HT80/ HT80-F 8 1 HE100/ HT100/ HT100-F. 8 Ⅸ EXPLODED DRAWING 9 Ⅹ SPARE PARTS LIST ⅩⅠ DIMENSION ⅩⅡ SECTION DRAWING ⅩⅢ OPTIONAL ACCESSORY. 13 ⅩⅣ TROUBLESHOOTING. 14 ⅩV WARRANTY / SERVICE

3 Ⅰ GENERAL Thank you for purchasing DINO AIR-OPERATED BELLOWS PUMP. Each pump follows standard test procedure and is conducted testing in CLASS 100 cleanroom. Caution: Before installation, please read through this manual carefully and follow the installation instructions. Ⅱ UPON RECEIVED 1. Please check if the mark outside box is same as what you ordered. 2. Please open the box to check if the mufflers or air pipes are loosened, must to re-install and make sure they are tightened up to the pump. 3. Please check if the pump or accessories are damaged during shipping. Caution: Do not lift pump by muffler to prevent damage. Ⅲ CAUTION BEFORE OPERATION 1. Before pumping, please follow local Industrial Safety and Health Association rule and wear appropriate goggles, gloves, protective clothing and safety shoes according to the pumping liquid. 2. Professional person should observe during pump operation. 3. Pump must be operated within its performance. Failure due to misuse is not under warranty. 4. DINO shall not be liable for any damage arising from inadequately modify or replace non-dino s spare parts by yourself. 5. Please release liquid inside the pump and flush with suitable liquid if the pump will not be used for a long time and storage in dry and well-ventilated place. 6. If the pumping liquid contains poisonous or might emit odors, please keep workspace well-ventilated and wear the regulation protective equipment. 7. Before returning the pump to DINO, should be drained the remaining liquid in the pump as empty as possible and flushed with suitable liquid to avoid any accidents during shipping. 8. During operation, please ensure the pipe have been full of liquid and open the valve on the inlet and outlet ports. 3

4 9. Before shutting off the pump, please closed inlet valve and ensure liquid have been released. Then shut off the air supply. 10. Do not transfer the liquid that is easily crystalize, rough petroleum solvents or the liquid containing slurries, thereby shortening the pump life. 11. Before using slurry or stripper, please contact us or designated distributor. 12. Please contact us or designated distributor if the liquid temp. is below 5 degree C. 13. The Maximum viscosity is 100 cps. Ⅳ MODEL AND MATERIAL INDICATION HT 50 F TE TE TE ** Pump material: HE:PE HT:PTFE Temperature: F:High temp. Spring valve: TE:PTFE-TFM Other spec./accessories X1: stroke counter Inlet/ Outlet: 40:3/8 NPT 50:1/2 NPT 80:3/4 NPT 100:1 NPT Valve seat: PE:PE TE:PTFE-TFM Bellows: TE:PTFE-TFM 4

5 Ⅴ TECHNICAL DATA *high-temperature resistance PTFE material Model HE40/ HE50 HE80/HE100 HT40/ HT50 HT80/HT100 HT40F/ HT50F HT80F/HT100F Weight 6kg 8.4kg 8.6kg 12.5kg 10.8kg 15.4kg Material PE PE PTFE PTFE *PTFE *PTFE Air pressure operating 1~7kg 1~7kg 1~7kg 1~7kg 1~7kg 1~7kg range Capacity 42 / 56 (L/min) 78 / 94 (L/min) 42 / 56 (L/min) 78 /94 (L/min) 42 / 56 (L/min) 78 / 94 (L/min) Liquid 3/8 / ½ ¾ / 1 3/8 / ½ ¾ / 1 3/8 / ½ ¾ / 1 outlet/inlet Air connection ¼ ¼ ¼ ¼ ¼ ¼ Max. operating temp. Suction lift, dry 2mwc 2mwc 2mwc 2mwc 2mwc 2mwc Suction lift, wet 5mwc 5mwc 5mwc 5mwc 5mwc 5mwc Max. particle 0.5mm 0.5mm 0.5mm 0.5mm 0.5mm 0.5mm Per cycle 0.075L/0.094L 0.22L/0.26L 0.075L/0.094L 0.22L/0.26L 0.075L/0.094L 0.22L/0.26L Max. pump speed 532cpm 367cpm 532cpm 367cpm 532cpm 367cpm (Test condition:room temperature pure water, fully open inlet and outlet valve) Ⅵ OPERATION TEMPERATURE Model HE40/50/80/100 HT40/50/80/100 HT40F/50F/80F/100F Operating pressure 1 bar bar bar bar bar bar bar *Temperature varies with pressure. 5

6 Ⅶ INSTALLATION 1. Before installation, make sure to keep enough space for pipe connection and maintain. 2. DINO air-operated bellows pump requires supply CDA (Clean Dry Air) or nitrogen and use the proper sized air piping. 3. Before installation, please clean the scraps from pipework left inside suction and discharge pipe to avoid the scraps flow into pump and stabbing the bellows. 4. Make sure all the connectors are installed properly and tighten. 5. When installing the piping connection, please consider and add the gross value of pipe loss into capacity demand. (Horizontal and vertical distance at outlet and inlet, gravity and viscosity) Air driven pump discharge pressure has to large than gross value of pipe loss when air supply pressure has to under maximum operating pressure. For instance, if the gross value of pipe loss is 2 kg/ cm2, the air supply pressure has to be higher than the gross pipe lose pressure under normal operation. 6. Please install the pump as close tank as possible to the tank. 7. Pump can normally operate if install on not 100% completely horizontal position. DINO Bellows pump equips with check spring valve instead of check valve balls, so pump no horizontal installation doubt. 8. To avoid particle into bellows, please install low flow-resistance filter in the inlet line. 9. Operating temperature Please refer to the temperature and pressure operating condition list (page 6). If temperature or pressure over limited and cause pump damage, DINO does not warrant such damage. 10. Particle size in Liquid should be under 0.5mm. If size over 0.5mm, it will cause clogged and bellows deformation. DINO does not warrant such damage. 11. Liquid Boiling points: In the event of pumping liquid at or near boiling point, it must be remembered that the boiling temperature of any liquid reduces under vacuum conditions. Depending on the liquid and temperature of outlet/inlet lines, the situation might be different. Boiling liquid in the inlet line causes a pump running erratically thereby shortening its life. 12. Selecting a pump which its performance exceed the operating conditions. This can prolong its life expectancy. 13. FLAMMABLE SOLVENTS High purity pumps are frequently used to pump flammable solvents. High purity pumps should be constructed by insulating materials (PTFE and PFA) and properly grounded to avoid ignition caused by static charge. Caution: The operators who operate flammable solvents should be having proper vocational training and understand the liquid characteristic. 6

7 Ⅷ PERFORMANCE CURVE 3/8 HE40/ HT40/ HT40-F 1/2 HE50/ HT50/ HT50-F *Test condition: room temperature pure water; fully open inlet and outlet valve. *Performance curve might vary ±10% based on applications. 7

8 3/4 HE80/ HT80/ HT80-F 1 HE100/ HT100/HT100-F *Test condition:room temperature pure water; fully open inlet and outlet valve. *Performance curve might vary ±10% based on applications. 8

9 Ⅸ EXPLODED DRAWING * * * * * * * * 9

10 Ⅹ SPARE PARTS LIST DINO Bellows Pump Model HT40F-TETETE HT40- TETETE HE40- PETETE HT50F-TETETE HT50- TETETE HE50- PETETE HT80F-TETETE HT80- TETETE HE80- PETETE Item Description Q ty Material Part No. Part No. 1. Pump Body 1 PE PTFE H H1-T H H1-T H H1-T Shaft sleeve 2 PTFE-TFM H1-T H1-T Shaft 1 PTFE-TFM H1-T H1-T Bellows 2 PTFE-TFM H1-T H1-T Valve rod, bellows 6. O-ring set, Side cap 7. Side housing 2 PP 2 PEEK H H PTFE H H PTFE 8. Side cap 2 UPE 9. O-ring, side cap 10. O-ring, side cap PTFE H H1-T H H1-T H H1-T H H1-T VT H H VT H H Spring valve 4 PTFE-TFM H1-T H1-T Valve seat 4 PE PTFE-TFM H H1-T H H1-T Base Plate 1 UPE H H O-ring, Base Plate 15. Screw, *16. *17. Base Plate Air valve casing O-ring (big), side plate, air valve 5 VT H H UPE H H UPE H H VT H H *18. Air valve 1 PETP H H *19. * O-ring set, air valve O-ring, air valve 6 PTFE H H VT H H HT100F-TETETE HT100- TETETE HE100- PETETE H H1-T

11 *21. *22. *23. Shuttle shaft, air valve Side cap, air valve O-ring (small), air valve, side cap 24. Air Inlet Elbow 25. Air Inlet Elbow Repair Kit * Air valve assembly kit number is HS-1. Air valve casing kit number is HS-2. Air valve kit number is HS-3. 1 CERAMIC H H PETP H H VT H H PP PVDF 2 PP PVDF 26. Air joint 2 PP 27. Air supply pipe 28. Air supply pipe 29. Screw, air valve PVDF 2 PE PFA 2 PE PFA H H1-T H H1-T H H1-T H H1-T H H1-T H H1-T H H1-T H H1-T H H1-T H H1-T PEEK H H Muffler 2 PP H H

12 ⅩⅠ OUTLINE DIMENSION Model:HE40, HE50, HT40, HT50, HT40F, HT50F ( The dimensions are not included air inlet joint, liquid outlet/inlet joint.) Model:HE80, HT80, HT100, HT80F, HT100F ( The dimensions are not included air inlet joint, liquid outlet/inlet joint.) 12

13 ⅩⅡ SECTION DRAWING Bellows Spring Valve ⅩIII OPTIONAL ACCESSORY 1) Pulsation dampener *high-temperature resistance PTFE. Dampener Model Material (Wetted/ Non-wetted) Pump Model HT100H-T1 *PTFE/PTFE HT80-F,HT100-F HT100H-T2 *PTFE/PTFE 1 NPT Piping type HT50H-T1 *PTFE/PTFE HT40-F, HT50-F HT50H-T2 *PTFE/PTFE 1/2 NPT Piping type HT100-T1 PTFE/NPP HE80, HT80, HE100, HT100 HT100-T2 PTFE/NPP 1 NPT Piping type HT50-T1 PTFE/NPP HE40, HT40, HE50, HT50 HT50-T2 PTFE/NPP 1/2 NPT Piping type 2) Stroke counter: H (e.g. HE50-PETETE-X1 for equipped stroke counter model) 13

14 ⅩIV TROUBLESHOOTING 1. When pumps cannot run normally in first operation please check if pumps are damaged during shipping. Make sure the air pipe and all connectors have been tightening, and then following the manual to regulate air pressure. If the problem still remains after above inspections, please contact us or designated distributor. 2. In normal operation, when pumps cannot transfer liquid, please check if the inlet and outlet valves are opened and clogged. If the problem still remains after conducting above requested inspection, please contact us or designated distributor. Please contact the designated distributor or mail to if any problems occur. Do not disassemble or replace the pumps and parts without our authorization. ⅩV WARRANTY/ SERVICE DINO TEHCNOLOGY CO., LTD. warrants the end user one year after purchase date. During this period, consumable, failures due to negligence, natural disasters or any unauthorized disassembly are not under warranty. When you are going to order spare parts, please offer information as following items: 1. Model/Serial Number 2. Material 3. Bore size 4. Part Number (please refer to the page11.12 in this manual) Please contact the designated distributor or to 14

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16 DINO TECHNOLOGY CO., LTD. No , Ln. 458, Sec. 1, Wunhua N. Rd., Linkou Dist., New Taipei City 244, Taiwan Tel: Fax: Webpage: Mail: info@dino.com.tw