RAYPAK ILLUSTRATED PARTS LIST
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- Brent Booth
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1 COMMERCIAL MODELS: 199 THRU 825 MODEL SIZES: 199, 260, 330, 400, , 725, 825 MODEL TYPES: T, Ta, Tb, Tc, Td, Tx, WT, THWS, TIP, TIPR DATES OF MANUFACTURE: THRU MODELS: T, Ta, Tb, Tc, Td, Tx BUILT FOR MODELS 510 THRU 825 ONLY MODELS: TIP, TIPR, BUILT FOR MODELS 330 THRU 825 ONLY CATALOG NO Effective: Replaces: RAYPAK ILLUSTRATED PARTS LIST THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST", CATALOG NO Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA (805) Fax (800) Litho In U.S.A.
2 HONEYWELL STANDING PILOT 10-P 1-P 6-P 5-P HONEYWELL IID PILOT 2-P 8-P 3-P 9-P 8-P 3-P 11-P 9-P FIG # 9303 FIG # 9293
3 CALL OUT DESCRIPTION B BURNER TRAY 1-B Burner Tray w/burners (Sea Level)* F F F F F F F F Burner Tray w/o Burners (Sea Level)* F F F F F F F F 2-B Burner Tray w/burners (Sea Level)* F F F F Burner Tray w/o Burners (Sea Level)* F F F F 3-B Burner Spacer/Hold Down Bracket Kit F F F F F F F F 4-B Burner / / / / / / / /50 5-B Burner Orifice Nat. (Sea Level)* # / / / / / / / /50 Burner Orifice Pro. (Sea Level)* # / / / / / / / /50 C CONTROLS. 1-C Auto Hi Limit Fixed (T, TA) F F F F F F F F 2-C Manual Hi Limit (THWS, TIP) F F F F F F F F Auto Reset Dual Stat (TC, WT) F F F F F F F F Manual Reset Dual Stat (TX) F F F F Adj Auto Hi Limit (TB, TD, TIPR) F F F F F F F F Controller Modulating (TA) N/A N/A N/A N/A Controller 2 Stage (TB) F F F F F F F F Controller B3 (TX) F F F F Controller B5 (TX) N/A N/A N/A N/A 3-C Flow Switch (TD, TIP, TIPR) F F F F F F F F 4-C Low Water Cutoff (Not Shown) F F F F F F F F 5-C Thermostat Economaster F F F F F F F F 6-C Flow Switch Paddle F F F F F F F F G GAS VALVES (SEE GAS VALVE REPLACEMENT CHART) H HEAT EXCHANGER 1-H Heat Exchange Assy. Brass 1 1/4" F F F Heat Exchange Assy. Cast Iron 2" N/A N/A N/A N/A N/A N/A Heat Exchange Assy. Brass 2" F F F F F F Heat Exch. Assy. Cast Iron w/pump Header N/A N/A N/A N/A N/A N/A Heat Exch. Assy. Brass w/pump Header F F F F F F Heat Exch. Assy Cast Iron w/pump Header Tip N/A N/A N/A N/A N/A N/A Heat Exch. Assy. Brass w/pump Header Tip F F F F F F Heat Exch. Assy. Cast Iron Cupro Tip N/A N/A N/A N/A N/A N/A Heat Exch. Assy. Brass Cupro Tip F F F F F F 2-H Inlet/Outlet Header Brass 1 1/4" N/A N/A N/A 3-H Inlet/Outlet Header Cast Iron 2" N/A N/A N/A N/A N/A N/A Inlet/Outlet Header Brass 2" F F F F F F Inlet/Outlet Header Cast Iron Tip N/A N/A N/A N/A N/A N/A Inlet/Outlet Header Brass Tip F F F F F F 4-H Return Header Brass 1 1/4" F F F 5-H Return Header Cast Iron 2" N/A N/A N/A N/A N/A N/A Return Header Brass 2" F F F F F F 6-H Return Header Cast Iron Pump N/A N/A N/A N/A N/A N/A Return Header Brass Pump F F F F F F 7-H Tube Bundle 1 1/4" F F F Tube Bundle 2" F F F F F F Tube Bundle 2" Cupro Tip F F F F F F 8-H Heat Exchange Tube F F F F F F F F Heat Exchange Tube Cupro Tip F F F F F F 9-H Baffle Kit N/A N/A N/A N/A N/A N/A N/A N/A 10-H Stud Bolt Kit F F F F F F F F 11-H Header Gasket B B B B B B B B 12-H Sensor Well F F F F F F F F 13-H Well Retaining Clip *FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT THE FACTORY.
4 CALL OUT DESCRIPTION J J BOX 1-J J Box Nat./Pro. Std F F F F J Box Nat. IID F F F F F F F F J Box Pro. IID, Lockout F F F F F F F F J Box Nat. IID (TA, TX) (Not Shown) F F F F J Box Pro. IID (TA, TX) (Not Shown) F F F F J Box C2 (Not Shown) F F F F F F F F J Box IRI (Not Shown) N/A N/A N/A N/A 2-J Transformer 40VA F F F F F F F F Spark Generator C2 & IRI (Not Shown) F F F F F F F F 3-J Relay SPST F F F F F F F F Relay SPDT C2 (Not Shown) Relay DPDT IRI (Not Shown) J Toggle Switch F F F F F F F F M MISCELLANEOUS COMPONENTS 1-M PRV 30 PSI (TA, TD) F F F F F F F F PRV 60 PSI (T, TB, TX, TC) F F F F F F F F PRV 125 PSI (WT, THWS, TIP, TIPR) F F F F F F F F 2-M Deliming Kit F F F F F F F F 3-M T & P Gauge (T, TA, TB, TD, TX) F F F F F F F F T & P Gauge (WT, THWS, TIP, TIPR) F F F F F F F F 4-M Integral Pump Raytherm F F F F F F F F Integral Pump Hurricane F F F F F F F F P PILOT 1-P Pilot Nat Standing F F F F Pilot Pro Standing F F F F 2-P Pilot Nat IID F F F F F F F F Pilot Pro IID F F F F F F F F Pilot Nat C2 & IRI F F F F F F F F 3-P Pilot Orifice Nat Standing Pilot Orifice Pro Standing P Pilot Orifice Nat IID Pilot Orifice Pro IID Pilot Orifice Nat C P Thermocouple (Standing Pilot) P Igniter Standing (Piezo) N/A N/A N/A N/A N/A N/A N/A N/A 7-P Ignition Control IID Nat N/A N/A N/A N/A N/A N/A N/A N/A Ignition Control IID Pro/Lockout N/A N/A N/A N/A N/A N/A N/A N/A Ignition Control (C2 & IRI) Complete F F F F F F F F 8-P Pilot Mounting Bracket Std Pilot Mounting Bracket IID & C P Pilot Tube (Specify Length) P Igniter Wire Std P Igniter Wire IID P Hi Tension Wire B B B B B B B B 13-P Amplifier Flame Rectification F F F F F F F F R REFRACTORY 1-R Refractory Kit F F F F F F F F 2-R Refractory Retainer Kit F F F F F F F F S SHEET METAL 1-S Jacket Top N/A N/A F F F F F F 2-S Flue Collector N/A N/A F F F F F F 3-S Door Assy. N/A N/A N/A N/A N/A N/A F F 4-S Access Panel 1 1/4" Header F F F 5-S Access Panel 2" Header F F F F F 6-S Access Panel 2" Header F F F F F 7-S Control Cover F F F F F 8-S Pump Cover F F F F F 9-S J-Box Sheetmetal N/A N/A N/A N/A N/A N/A N/A N/A V VENTING 1-V Stackless Top Kit (Outdoor) N/A N/A F F V Draft Hood (Indoor) * N/A N/A * * * * * * * Drafthood replacement is taller than the original drafthood by 6-1/4", and will require modification to the vent piping to install.
5 CALL PART T Ta Tb OUT GAS VALVES NO G GAS VALVES Manual "B" Valve 1/8" F Manual "A" Valve 1" F * Lube/Cock Valve 1" * Lube/Cock Valve 1 1/4" Pressure Regulator Nat. 1/8" Pressure Regulator Pro. 1/8" F Pressure Regulator Nat. 1" F Pressure Regulator Pro. 1" F * Pressure Regulator Nat. 1 1/4" * Pressure Regulator Pro. 1 1/4" F 1 * Pilot Gas Valve 1/8" Pilot Gas Valve 1/8" On/Off Valve 3/4" F Auto On/Off Valve 1" Auto On/Off Valve 1 1/4" Mod. Valve F 1/2" N/A Mod. Valve F 3/4" N/A Mod. Valve F 1" N/A Mod. Valve F 1/2" N/A 1 Mod. Valve F 3/4" N/A 1 1 Mod. Valve F 1" N/A Mod. Valve F 3/4" N/A Mod. Valve F 1" N/A Mod. Valve F 3/4" N/A Mod. Valve F 1" N/A Mod. Valve 140 Max 1/2" N/A Mod. Valve 140 Max 3/4" N/A Mod. Valve 140 Max 1" N/A Comb. Gas Valve Nat 1/2" Comb. Gas Valve (IID) Nat 3/4" Comb. Gas Valve Pro 1/2" N/A 1 Comb. Gas Valve (IID) Pro 3/4" N/A Comb. Gas Valve Nat 1" Comb. Gas Valve Pro 1" Comb. Step-Open Valve Nat 3/4" Comb. Step-Open Valve Nat 3/4" Comb. Step-Open Valve Pro 3/4" F 1 1 Comb. Step-Open Valve Pro 3/4" N/A Comb. Step-Open Valve Nat 1" # 1 Comb. Step-Open Valve Pro 1" F 1 Comb. Gas Valve IID Nat 1" F Comb. Gas Valve IID Pro 1" N/A Comb. 2-Stage Valve Nat STG 3/4" F 1 1 Comb. 2-Stage Valve Nat IID 1" Comb. 2-Stage Valve Pro STG 3/4" F 1 1 Comb. 2-Stage Valve Pro IID 1" N/A Comb. 2-Stage Valve Nat STG 3/4" N/A 1 Comb. 2-Stage Valve Nat IID 1" Comb. 2-Stage Valve Pro STG 3/4" N/A 1 Comb. 2-Stage Valve Pro IID 1" Comb. 2-Stage Valve Nat STG 1" Comb. 2-Stage Valve Pro STG 1" F 1 * Actuator, 2-stage 1" * Actuator, Modulation * Actuator, Modulation w/b * Actuator On/Off F * Gas Vent Valve 3/4" F * Gas Valve Body 1" * Gas Valve Body 1 1/4" F * Gas Valve Body 1" F * Gas Pressure Switch Low F * Gas Pressure Switch High F *REQUIRED FOR IRI MODELS #CONSULT FACTORY. VALVE NOT AVAILABLE
6 Tc Td Tx
7 CALL PART WT THWS TIP TIPR OUT GAS VALVES NO G GAS VALVES Manual "B" Valve 1/8" F Manual "A" Valve 1" F * Lube/Cock Valve 1" * Lube/Cock Valve 1 1/4" Pressure Regulator Nat. 1/8" Pressure Regulator Pro. 1/8" F Pressure Regulator Nat. 1" F Pressure Regulator Pro. 1" F * Pressure Regulator Nat. 1 1/4" * Pressure Regulator Pro. 1 1/4" F * Pilot Gas Valve 1/8" Pilot Gas Valve 1/8" On/Off Valve 3/4" F Auto On/Off Valve 1" Auto On/Off Valve 1 1/4" Mod. Valve F 1/2" N/A 1 Mod. Valve F 3/4" N/A 1 1 Mod. Valve F 1" N/A Mod. Valve F 1/2" N/A Mod. Valve F 3/4" N/A Mod. Valve F 1" N/A Mod. Valve F 3/4" N/A 1 Mod. Valve F 1" N/A Mod. Valve F 3/4" N/A 1 Mod. Valve F 1" N/A Mod. Valve 140 Max 1/2" N/A Mod. Valve 140 Max 3/4" N/A Mod. Valve 140 Max 1" N/A Comb. Gas Valve Nat 1/2" Comb. Gas Valve (IID) Nat 3/4" Comb. Gas Valve Pro 1/2" N/A 1 Comb. Gas Valve (IID) Pro 3/4" N/A Comb. Gas Valve Nat 1" Comb. Gas Valve Pro 1" Comb. Step-Open Valve Nat 3/4" Comb. Step-Open Valve Nat 3/4" Comb. Step-Open Valve Pro 3/4" F Comb. Step-Open Valve Pro 3/4" N/A 1 1 Comb. Step-Open Valve Nat 1" # Comb. Step-Open Valve Pro 1" F Comb. Gas Valve IID Nat 1" F Comb. Gas Valve IID Pro 1" N/A Comb. 2-Stage Valve Nat STG 3/4" F Comb. 2-Stage Valve Nat IID 1" Comb. 2-Stage Valve Pro STG 3/4" F Comb. 2-Stage Valve Pro IID 1" N/A Comb. 2-Stage Valve Nat STG 3/4" N/A Comb. 2-Stage Valve Nat IID 1" Comb. 2-Stage Valve Pro STG 3/4" N/A Comb. 2-Stage Valve Pro IID 1" Comb. 2-Stage Valve Nat STG 1" Comb. 2-Stage Valve Pro STG 1" F * Actuator, 2-stage 1" * Actuator, Modulation * Actuator, Modulation w/b * Actuator On/Off F * Gas Vent Valve 3/4" F * Gas Valve Body 1" * Gas Valve Body 1 1/4" F * Gas Valve Body 1" F * Gas Pressure Switch Low F * Gas Pressure Switch High F *REQUIRED FOR IRI MODELS #CONSULT FACTORY. VALVE NOT AVAILABLE
8
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