The mining industry is known for having some of the most diverse, difficut and demanding rope appications in the word. Usha Martin Limited can suppy a
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1 MINING ROPES SURFACE AND UNDERGROUND ushamartin.com
2 The mining industry is known for having some of the most diverse, difficut and demanding rope appications in the word. Usha Martin Limited can suppy a wide range of wire rope constructions to provide the right combination of wear and fatigue resistance, strength and other properties to meet these severe service conditions. The wire rope constructions provided for the mining industry are specificay designed for the types of oading, externa wear, bending and vibrationa stresses to which these ropes are subjected. ISO 9001:2008 accredited: A mining ropes shown are manufactured using systems which are approved to ISO. Guaranteed breaking oad: A sampe of each rope is tested to destruction to confirm that the pubished guaranteed minimum breaking oad is achieved. Exceent resistance to fatigue, wear and abrasion: confirmed by aboratory testing and fied experience. Exceent service ife Fuy ubricated Wordwide distribution network with fu technica support. ISO 9001 ACCREDITATION
3 SURFACE MINING Usage Type Size (mm) Detais Drag ine Hoist Minesfex 6/Cushion Core; Minesform 8 PVF/Minesfex 8 Drag Drag 6 Dump Boom Suspension x36WS, 6x41WS, 6x37SF, Minesfex 8, Minesform 8PVF Fu ocked coi wire rope/ Spira strand Shoves Hoist Crowd/Retract Minesform 8PVF/Minesfex 8/ Cushion Core/Minesfex 6 Trip x26SW; 6x36WS Boom Suspension Fu ocked coi wire rope/ Spira strand Note: Other sizes and constructions avaiabe on request FULL LOCKED TRACK ROPE SPIRAL STRANDS 02
4 SURFACE MINING SPECIAL MINING ROPES DRAG 6 CONSTR. NOMINAL ROPE DIA APPROX. ROPE MASS MINIMUM BREAKING STRENGTH mm Inch. Kg./100m kn MT 6x37SF / / / / / / / / / / x50SF 2-7/ / x57SF / / / / x55SF / / / / / / X / Note: Sizes and breaking oad vaues not shown above are aso avaiabe on request.
5 SURFACE MINING SPECIAL MINING ROPES MINESFLEX 8 CONSTR. NOMINAL ROPE DIA APPROX. MASS MINIMUM BREAKING STRENGTH mm Inch. Kg./100m kn MT 8x37SF / / / / / / / / x50SF / / / / / / / x55SF / x / / Note: Sizes and breaking oad vaues not shown above are aso avaiabe on request. 03
6 SURFACE MINING SPECIAL MINING ROPES MINESFLEX 8PVF CONSTR. NOMINAL ROPE DIA APPROX. MASS MINIMUM BREAKING STRENGTH mm Inch. Kg./100m kn MT 8x37SF / / / / / / / / x50SF / / / / / / Note: n PVF signifies Fuy Pasticated & Vaey Fied n Sizes and breaking oad vaues not shown above are aso avaiabe on request.
7 ADVANTAGES OF 8 STRAND AND PLASTIC FILLED ROPES More fexibe construction increases the fatigue resistance. improves resistance to shock oading. Pastic fiing extends rope ife by reducing More number of point contact for 8-strand the impact of fatigue on rope ife. rope than 6-strand rope increases the contact area with the sheave and drum grooves. These resuts in extended abrasion and fatigue ife. Suitabe for Dragine & Shove s. Pastic fied ropes keeps the interna ubricant intact and keeps out dirt and dust. The pastic fied ropes increase safety by providing a cean working environment (ocked Unique process of compaction, improves inter ubrication inside the rope). wire contact, ensuring that the rope wi operate in ower stress eve resuting in onger bending fatigue ife. Most suitabe for Dragine Hoist s & Shove Hoist s. Smooth surface of compacted strand rope improves rope to sheave contact area eading to reduce wear on both, rope and sheave. The Pastic Impregnation cushions the strands and prevents inter strand contact and Note: Compacted Vaey Fied ropes are aso avaiabe with 8 x 37SF, 8 x 43SF & 8 x 49SF Construction. 05
8 UNDERGROUND MININGNG 6 x V25 (12/12/9+3 Brange Centre) + CFN ROUND STRAND 6/19S (9-9-1) ROUND STRAND 6/7 (6/1) (Aeria Hauage) FLATTENED STRAND 6x22 (9/12- ) & 6x25 (12/12- ) FS 34 x 7 FULL LOCKED WINDING ROPE FULL LOCKED TRACK ROPE HALF LOCKED GUIDE ROPE
9 Sector Type Size (mm) Detais Under ground Mines Hauage Winding x7, 6x17S, 6x19S LCWR-Fu Lock xV8, 6xV22, 6xV25, 6xV27, 6xV28 6x7, 6x19S, 6x26SW, 6x36SW, 8x19 Guide LCWR; Haf Lock, Right Lay, Gavanised/Ungavanised. Baance x7 (Rotation resistant) Sector Type Size (mm) Detais Materia Handing Hauage x7, 6x17S, 6x19S, 6xV8, 6xV22 Lock Coi Track Fu Lock/Right ay; Ungavanised. Note: V = Trianguar Fattened Strand s. CWR = IWRC PVF = Pastic Vaey Fied 07
10 End Terminations The wire ropes can be suppied for different types of boom pendants taiored to the particuar mining requirement. 1. Wedge Socket 2. Hand Spice 3. Auminium Ferrue 4. Stee Seeve/Femish Eye 5. Grips 6. Swaged Socket 7. Poured Socket Ends For ease of instaation we can suppy a fu range of end fittings incuding becket oops Testing faciity ranging from 100 kn for wire to kn for rope.
11 SAFETY INFORMATION Any performance specifications are conditiona on proper rope diameter, construction & grade of rope tensie; on proper design & maintenance of mechanica equipment on which the wire rope is used and on proper storage, handing, maintenance and periodic inspection of such products during the period of use. Inspect wire rope and consut industry and equipment manufacturer recommendations before each use. The UML wire rope may not perform as expected if it is damaged, abused, overused or impropery maintained. A statements, technica information and recommendations contained herein are beieved to be reiabe, but no guarantee is given as to their accuracy and/or competeness. The user must determine the suitabiity of the product for his own particuar purpose, either aone or in combination with other products and sha assume a risk and iabiity in connection therewith. Whist every attempt has been made to ensure accuracy in the content of the tabes, the information contained in this cataogue does not form any part of a contract. 09
12 Corporate Office USHA MARTIN LIMITED 2A, Shakespeare Sarani, Manga Kaash, Kokata Phone: , Fax: / Emai: Domestic Offices East Regiona Office USHA MARTIN LIMITED 2A, Shakespeare Sarani Manga Kaash Kokata Phone: / 0458 Fax: / Emai: South Regiona Office USHA MARTIN LIMITED Pot No. L9 (1), Phase-II Sipcot Industria Park, Sriperumbudur Kancheepuram Chennai, Taminadu Phone: (24 Lines) Fax: Emai: marketing-south@ushamartin.com North Regiona Office USHA MARTIN LIMITED 701, Surya Kiran 19, Kasturba Gandhi Marg New Dehi Phone: / 5157 / / Fax: / 5586 Emai: marketing-north@ushamartin.com West Regiona Office USHA MARTIN LIMITED 168, CST Road, Agarwa Industria Estate Kaina, Santa Cruz (E) Mumbai Phone: Fax: Emai: marketing-west@ushamartin.com Overseas Offices USHA MARTIN UK LIMITED USHA MARTIN INTERNATIONAL LIMITED Tasman House, Mariner Court Cydebank, Gasgow, UK G81 2NR, UK Te: + 44 (0) Fax: + 44 (0) Emai: marketing-uk@ushamartin.com EUROPEAN MANAGEMENT & MARINE CORP. Howe Moss Pace, Kirhi Industria Estate Dyce, Aberdeen AB 21 OGS, Scotand, U.K Ph: Fax: Emai: info@emmcorp.com BRUNTON SHAW UK (A Division of Usha Martin UK Limited) Sandy Lane, Workshop, S80 3ES, UK Te: Fax: Emai: marketing-bsuk@ushamartin.com DE RUITER STAALKABLEL B.V. Ringerstraat 7, 3164 BA, Siedrecht Hoand Te: + 31 (0) Fax: +31 (0) Emai: saes@drstk.n USHA MARTIN AMERICAS, INC 701 Pastics Avenue, Houston Texas 77020, USA Ph: Fax: Emai: marketing-us@ushamartin.com USHA MARTIN AUSTRALIA PTY LTD Unit 2/ , Victoria Street St.Wetheri Park, NSW 2164, Austraia Ph: Fax: Emai: marketing-austraia@ushamartin.com USHA MARTIN SINGAPORE PTE LIMITED 91 Tuas Bay Drive, Usha Martin Buiding, Singapore Ph: Fax: Emai: marketing-singapore@ushamartin.com USHA MARTIN VIETNAM CO. LTD Unit 201, 18A, D2 Street, Ward 25, Binh Thanh Dist. Ho Chi Minh City, S.R Vietnam Te: Fax : Emai : marketing-vietnam@ushamartin.com PT. USHA MARTIN INDONESIA Konica Buiding 3A F J. Gunung Sahari Raya 78 Jakarta Indonesia Ph: Fax: Emai: marketing-indonesia@ushamartin.com BRUNTON WOLF WIRE ROPES FZCO P.O. Box , M00301 Jebe Ai Free Zone, Dubai, U.A.E Te: Fax: Emai: marketing-bsme@ushamartin.com USHA SIAM STEEL INDUSTRIES PUBLIC CO. LTD 209 K-Tower-B, 22nd Foor, Unit 3/1 Sukhumvit 21 Road (Asok) Bangkok , Thaiand Te : to 64 Fax: Emai: marketing-thaiand@ushamartin.com USHA MARTIN EUROPE B.V. Leerooierstraat BK Ridderkerk The Netherands Phone: +31 (0) Mobie: +31 (0) E-mai: d.geton@ushamartineurope.com USHA MARTIN CHINA CO. LTD. No Shanghai Zhenhua Buiding B, Unit 1618 Dong Fang Road, Shanghai, P,R, China Posta Code: Te: Fax: Emai: yhw@umchina.com.cn
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