Bulk materials handling equipment PFEIFER SEIL- UND HEBETECHNIK GMBH
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1 06/2017 SEIL- UND HEBETECHNIK GMBH Bulk materials handling equipment DR.-KARL-LENZ-STRASSE 66 D MEMMINGEN TELEPHONE +49 (0) TELEFAX +49 (0) INTERNET
2 Innovative Wire Rope Systems for Cranes and Construction Machines Moving means to set things in motion, to unfold dynamics, to create things. For us in the Pfeifer group, to move is very specific: it means that with our products from the wire rope, lifting and construction technology, we power cranes, elevators, metal coils and work pieces, precast concrete parts and heavy loads. Our cable structure buildings are known all over the world, and so is our extensive knowledge on the dynamics of wire rope in all applications. Moving also means for us that we don't sit still, we study, we learn, we apply and we invest. There is a reason why the Pfeifer group is one of the leading companies in the wire rope-, lifting and construction equipment industry in Europe. We get things going special requests by customers, efficient and practical solutions, technical expertise, quality and dependable service these are the benefits for you as a partner. To set new standards in the future, we have invested in a fully automated high rack storage for wire rope reels, linked with modern manufacturing facilities for the fabrication of wire ropes. The system is unique in its kind and has a total storage capacity of over 1600 steel reels. Gerhard Pfeifer, President of the group 2 The group is one of the leading companies for wire ropes, anchoring and lifting systems as well as cable structures and rockfall protection in Europe. The headquarters are located in Memmingen, Germany and distributes through several service centres and subsidiaries in Europe, North America and Asia. Bulk materials handling equipment 06/2017
3 Content Ropes for bulk materials handling equipment in application...4 Suspension Fully Locked Cables End Connections for Fully Locked Cables Open Spelter Socket PSH with Bolt 802 SBV Open Bridge Socket PSH 84A SBV...9 Customized Rope End Terminations Production Packaging Hoisting and Luffing Special Steel Wire Ropes High Performance Rope P High Performance Rope P End Connections for Special Steel Wire Ropes Open Spelter Socket OSS Rope Pear Socket Nemag 57A Rope Pear Socket S Nemag 58A Documentation Approved Wire Rope Quality Measurement Devices Sets Further Products and Services Worldwide Bulk materials handling equipment 06/2017
4 Ropes for bulk materials handling equipment in application For many years world leading manufacturers of bulk materials handling equipment trust in our knowhow and our performance. 4 Bulk materials handling equipment 06/2017
5 Suspension Fully Locked Cables Spiral Strand Full Locked Cable VVS VVS-1 average fill factor 0,811 average spinning loss factor 0,919 finish GALFAN coated rope diameter tolerance 0 / + 3% typical application: cable structures, open cast mining typical functions: pendant rope WARNING: Never use with a swivel failure to comply may result in serious damages and injuries Nominal rope Ø Weight Minimum breaking force F min mm approx. kn kg/100 m 1570 N/mm² 21 2,4 405,0 26 3,6 621,0 Other rope diameters and constructions on enquiry. Spiral Strand Full Locked Cable VVS VVS-2 average fill factor 0,841 average spinning loss factor 0,918 finish GALFAN coated rope diameter tolerance 0 / + 3% typical application: cable structures, open cast mining typical functions: pendant rope WARNING: Never use with a swivel failure to comply may result in serious damages and injuries Nominal rope Ø Weight Minimum breaking force F min mm approx. kn kg/100 m 1570 N/mm² 31 5,3 916,0 35 6,8 1170,0 40 8,9 1520, ,2 1930, ,8 2380,0 Other rope diameters and constructions on enquiry. The pictures of the cross section of the rope are as seen and show the basic construction of the rope Characteristics of the construction may vary by diameter Copyright Holding GmbH & Co. KG Information is subject to change and/or alteration Revision 9/2013 Bulk materials handling equipment 06/2017 5
6 Spiral Strand Full Locked Cable VVS VVS-3 average fill factor 0,887 average spinning loss factor 0,920 finish GALFAN coated rope diameter tolerance 0 / + 3% indication VVS-3 = 3 and more layers z-profiled wires WARNING: Never use with a swivel failure to comply may result in serious damages and injuries typical application: cable structures, open cast mining typical functions: pendant rope Nominal rope Ø Weight Minimum breaking force F min mm approx. kn kg/100 m 1570 N/mm² 55 17,2 3020, ,5 3590, ,1 4220, ,9 4890, ,1 5620, ,4 6390, ,1 7210, ,2 8090, ,0 9110, , , , , , , , , , , , , , , , , , ,0 Other rope diameters and constructions on enquiry. 6 The pictures of the cross section of the rope are as seen and show the basic construction of the rope Characteristics of the construction may vary by diameter Copyright Holding GmbH & Co. KG Information is subject to change and/or alteration Revision 9/2013 Bulk materials handling equipment 06/2017
7 End Connections for Fully Locked Cables Open Spelter Socket PSH with Bolt 802 SBV Socket Technical data Material Socket body Cast steel Cold resistant to 40 C Pin Quenched and tempered steel Socket body Hot-dip galvanised Pin Plasma nitrided Locking Washer Hot-dip galvanised Cast Zamak 610 Application area Spiral strand cables Full locked cables Alternative: Strand ropes Design technical approved according civil engineering codes tension member ETA-11/0160 Don t use non-rotation resistant and rotation resistant ropes with a turnable fixed point (e.g. swivel). The end termination has to be fixed against rotation as well. If this is not observed considerable damage, serious injury or death will occur. Reference no. Wire rope diameter Nominal size A b B c max. d L L1 LB t max. db Weight Minimum breaking load mm mm mm mm mm mm mm mm mm mm mm approx. kg kn , , , , , , , , , , , , , ,0 Copyright Holding GmbH & Co. KG Information is subject to change and/or alteration Revision 12/2013 Bulk materials handling equipment 06/2017 7
8 Open Spelter Socket PSH with Bolt 802 SBV Socket Technical data Material Socket body Cast steel Cold resistant to 40 C Pin Quenched and tempered steel Socket body Hot-dip galvanised Pin Plasma nitrided Locking Washer Hot-dip galvanised Cast Zamak 610 Application area Spiral strand cables Full locked cables Alternative: Strand ropes Design technical approved according civil engineering codes tension member ETA-11/0160 Don t use non-rotation resistant and rotation resistant ropes with a turnable fixed point (e.g. swivel). The end termination has to be fixed against rotation as well. If this is not observed considerable damage, serious injury or death will occur. Reference no. Wire rope diameter Nominal size A b B c max. d L L1 LB t max. db Weight Minimum breaking load mm mm mm mm mm mm mm mm mm mm mm approx. kg kn , , , , , ,0 8 Copyright Holding GmbH & Co. KG Information is subject to change and/or alteration Revision 12/2013 Bulk materials handling equipment 06/2017
9 Open Bridge Socket PSH 84A SBV Socket Technical data Material Socket body Mild Steel Cold resistant to 20 C Bolt/Threaded bars Quenched and tempered steel Socket body Hot-dip galvanised Pin Plasma nitrided Threaded Bar Electrogalvanized Cast Zamak 610 Application area Spiral strand cables Full locked cables Alternative: Strand ropes Design technical approved according civil engineering codes tension member ETA-11/0160 Don t use non-rotation resistant and rotation resistant ropes with a turnable fixed point (e.g. swivel). The end termination has to be fixed against rotation as well. If this is not observed considerable damage, serious injury or death will occur. Reference no. Wire rope diameter Nominal size A A1 b B B1 c min. L L1 L2 V db Weight Minimum breaking load mm mm mm mm mm mm mm mm mm mm mm mm approx. kg 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 0384A ,0 kn Copyright Holding GmbH & Co. KG Information is subject to change and/or alteration Revision 6/2013 Bulk materials handling equipment 06/2017 9
10 Customized Rope End Terminations We design and manufacture rope end terminations ourselves. Let us know your requirements we will ensure the link! Production Experienced cable workers are responsible for tolerance-accurate connections of connectors to pre-tensioned, measured and cut-to-length cables. Packaging Depending on your needs we can pack your ropes in wooden boxes according to ISPM 15 or follow your special requirements. All our shippments are insured to provide maximum customer service. 10 Bulk materials handling equipment 06/2017
11 Hoisting and Luffing Special Steel Wire Ropes WARNING: Never use with a swivel failure to comply may result in serious damages and injuries High Performance Rope P 129 average fill factor 0,675 average spinning loss factor 1770 N/mm² 0,850 average spinning loss factor 1960 N/mm² 0,850 average spinning loss factor 2160 N/mm² 0,840 core full plastic impregnation of the steel core to further extend fatigue life, improve structural stability lay type ordinary lay lay direction choice of right hand or left hand compacting strands compacted thereby extra wear resistant finish choice of bright or galvanised rope diameter tolerance 0 / +4,5% number of load bearing wires within the up to 13 mm 152 outer strands from 14 mm 208 rope category number RCN up to 14 mm 152 from 9 mm 200 Nominal rope Ø Weight Minimum breaking force F min mm approx. kn kg/100 m 1770 N/mm² 1960 N/mm² 2160 N/mm² ,0 319,0 354,0 385, ,0 352,0 389,0 424, ,0 386,0 428,0 465, ,0 422,0 468,0 509, ,0 459,0 509,0 554, ,0 498,0 552,0 601, ,0 539,0 597,0 650, ,0 581,0 643,0 701, ,0 626,0 693,0 754, ,0 671,0 743,0 809, ,0 718,0 795,0 866, ,0 772,0 855,0 932, ,0 823,0 911,0 992, ,0 875,0 969,0 1055, ,0 929,0 1030,0 1121, ,0 984,0 1090,0 1187, ,0 1041,0 1153,0 1256, ,0 1100,0 1221,0 1328, ,0 1168,0 1298,0 1413, ,0 1222,0 1353,0 1474, ,0 1285,0 1424,0 1551, ,0 1351,0 1496,0 1629, ,0 1418,0 1574,0 1713, ,0 1486,0 1645,0 1792, ,0 1556,0 1723,0 1876, ,0 1615,0 1788,0 1948, ,0 1700,0 1883,0 2050, ,0 1762,0 1951,0 2125, ,0 1851,0 2050,0 2233, ,0 1915,0 2121,0 2309, ,0 2009,0 2224,0 2423, ,0 2075,0 2298,0 2502, ,0 2173,0 2406,0 2620, ,0 2241,0 2481,0 2702, ,0 2343,0 2594,0 2826, ,0 2413,0 2672,0 2910, ,0 2519,0 2791,0 3039, ,0 2592,0 2870,0 3125, ,0 2703,0 2993,0 3260, ,0 2776,0 3074,0 3348, ,0 2893,0 3203,0 3489,0 Other rope diameters and constructions on enquiry. The pictures of the cross section of the rope are as seen and show the basic construction of the rope Characteristics of the construction may vary by diameter Copyright Holding GmbH & Co. KG Information is subject to change and/or alteration Revision 5/2013 Bulk materials handling equipment 06/
12 High Performance Rope P 929 WARNING: Never use with a swivel failure to comply may result in serious damages and injuries average fill factor 0,660 average spinning loss factor 0,852 core full plastic impregnation of the steel core to further extend fatigue life, improve structural stability lay type ordinary lay lay direction choice of right hand or left hand compacting compacted excellent resistance to crushing and abrasion finish choice of bright or galvanised rope diameter tolerance +2%/+4% number of load bearing wires within the 200 outer strands rope category number RCN 08 Nominal rope Ø Weight Minimum breaking force F min mm approx. kn kg/100 m 1770 N/mm² 1960 N/mm² ,0 201,0 222, ,0 227,0 251, ,0 254,0 282, ,0 283,0 314, ,0 314,0 348, ,0 380,0 421, ,0 452,0 501, ,0 531,0 588, ,0 615,0 681, ,0 706,0 782, ,0 804,0 890, ,0 907,0 1004, ,0 1017,0 1126, ,0 1133,0 1255, ,0 1256,0 1391, ,0 1385,0 1534, ,0 1520,0 1683, ,0 1661,0 1839, ,0 1809,0 2003, ,0 1963,0 2174,0 Other rope diameters and constructions on enquiry. 12 The pictures of the cross section of the rope are as seen and show the basic construction of the rope Characteristics of the construction may vary by diameter Copyright Holding GmbH & Co. KG Information is subject to change and/or alteration Revision 6/2013 Bulk materials handling equipment 06/2017
13 End Connections for Special Steel Wire Ropes Open Spelter Socket OSS 381 Socket Technical data Material Application area Round strand ropes Nominal tensile strength Socket body Pin Combination products Closed spelter socket CSS 382 Screw bolt with nut and cotter pin Cast steel Cold resistant to 20 C painted or galvanised galvanised 2160 N/mm² Don t use non-rotation resistant and rotation resistant ropes with a turnable fixed point (e.g. swivel). The end termination has to be fixed against rotation as well. If this is not observed considerable damage, serious injury or death will occur. Reference no. Wire rope diameter Nominal size A b L L1 L2 s db Weight Minimum breaking load mm mm mm mm mm mm mm mm approx. kg t , Copyright Holding GmbH & Co. KG Information is subject to change and/or alteration Revision 1/2013 Bulk materials handling equipment 06/
14 Rope Pear Socket Nemag 57A Socket Technical data Material Application area Round strand ropes Nominal tensile strength Combination products Quick release link Nemag 548 Cast steel Cold resistant to 20 C plain 2160 N/mm² Don t use non-rotation resistant and rotation resistant ropes with a turnable fixed point (e.g. swivel). The end termination has to be fixed against rotation as well. If this is not observed considerable damage, serious injury or death will occur. Wire rope diameter Nominal size b B D E L Weight Minimum breaking load WLL mm mm mm mm mm mm approx. kg t kg , ,3 42, ,2 52, , , , , , , , , , , The working load is the recommended maximum load for grabbing operations when Quick Release Links and Rope Pear Sockets are passing over a special cable sheave. For other applications a safety factor in line with official international and national guidelines has to be adhered to. 14 Copyright Holding GmbH & Co. KG Information is subject to change and/or alteration Revision 8/2013 Bulk materials handling equipment 06/2017
15 Rope Pear Socket S Nemag 58A Socket Technical data Material Application area Round strand ropes Nominal tensile strength Combination products Quick release link Nemag 548 Cast steel Cold resistant to 20 C plain 2160 N/mm² Don t use non-rotation resistant and rotation resistant ropes with a turnable fixed point (e.g. swivel). The end termination has to be fixed against rotation as well. If this is not observed considerable damage, serious injury or death will occur. Wire rope diameter Nominal size b B D E L Weight Minimum breaking load WLL mm mm mm mm mm mm approx. kg t kg , , , , , , , , , The working load is the recommended maximum load for grabbing operations when Quick Release Links and Rope Pear Sockets are passing over a special cable sheave. For other applications a safety factor in line with official international and national guidelines has to be adhered to. Copyright Holding GmbH & Co. KG Information is subject to change and/or alteration Revision 8/2013 Bulk materials handling equipment 06/
16 PSH FORM LEGEND: NUMBER: ITP/CUSTOMER PURCHASER/ Documentation For your safe feeling Because of our high quality we can afford a product liability insurance for several million Euro Progress Report We keep you informed during the whole process by setting up a production time schedule for each project. Following that we reached a delivery level of far over 90 %. Material test certificate acc. EN We are authorized to issue certificates for all kinds of ropes Inspection & Test Plan We support you with an inspection & test plan so that you can work on the safe side Inspection & Test Plan Revision 01 Reference DESCRIPTION OF ITEM IDENTIFICATION- CONTRACT NO.: ITP NAME: ITP-CODE: SU-LEVEL: REV..: SUB-CONTRACTOR QA-SUB-CONTRACTOR REFER- NO. TECHNICAL SPECIFICATION/ (1) (2) (3) (4) (5) (6) (7) (8) (8) (8) (9) (9) (9) (10) (10) (10) 1 0 CONTRACTOR APPROVAL TAS K NO. TASK DESCRIPTION LOC. CODE 1. (CUSTOME R, S, SS) APPLICABLE DOCUMENTS OR PROCEDURE OR STANDARD ACCEPTANC E CRITERIA VERIFYING DOCUMENTS DOCUMENTS TO BE INSPECTION & VERIFICATION INCLUDED IN MDR 2. FINAL CLIENT CUSTOMER ACT. SIGN. DATE ACT. SIGN. DATE ACT. SIGN. DATE A - APPROVAL; W - WITNESS, V - VERIFY, R- Review; H - Hold, M - MONITOR, S - Subcontractor, SS = Second-tier SubContractor, MDR MANUFACTURer s data report PSH_FB_05-02_Inspection_&_Test_Plan_01.doc Seite 1 von 1 Ersteller: H. Matzky Geprüft / Freigegeben: M. Siegling Datum : Management systems and skills Quality management system: ISO 9001 Occupational Health and Safety Management System: BS OHSAS Welding: DIN EN ISO 3834 FMEA (Failure Mode and Effects Analysis) By processing a continous FMEA we improve the quality, reliability and safety of our products and processes and by that the satisfaction of our customers. 16 Bulk materials handling equipment 06/2017
17 Approved Wire Rope Quality Not only the usual catalog values such as weight and minimum breaking load determine the wire rope property. is analyzing all properties of the wire rope with extensive tests. Equipped with this knowledge we can choose the optimum wire rope for your application. Testing machines to determine the bending strength. Testing facility for measuring the resistance against lateral pressure. Various applications require different qualities of corrosion protection. 37 m high test tower to analyze the suitability in the multilayer spooling. Many available galvanization qualities do not meet the requirements of individual applications. We are one of few providers wich can test the galvanizing quality in in-house laboratories and fulfill exceptional customer needs. The repeated tensile test system can test the behaviour of ropes and their end connections under repeated loading and unloading with a force of maximally 250 KN and a frequency of up to 5 Hz. The efficiency of ropes with a maximum diameter of 25 mm is determined with this testing facility. To do this the piece of rope to be tested is laid over a rope pulley and the same tensile force is applied to both ends of the rope. We are authorized to issue certificates for all kind of ropes. These certificates document that regulatory requirements are in place to the standards. Upon request we provide for example test reports, inspection certificates, certificates of Germanischer Lloyd and manufacturer declarations. Tensile test facility with a capacity of up to 6000 kn to determine the cable system breaking forces. Tension fatigue tests are also possible on these systems. Bulk materials handling equipment 06/
18 Measurement Devices Sets The Complete Measurement Equipment Convenience Kits Measurement equipment case 75 Content: Rope caliper 75 made of galvanized steel with attached wide jaws (see small picture) Recommended for the frequent measuring of ropes in the most common diameters Suitable groove gauges Screw acc. mentioned rope diameter range Rope diameter Part.-No mm mm mm mm Further combinations of the 5 different groove gauges kits on request Product advantages Combine your own measurement equipment case according to your needs! Supplied Solid plastic case with manuals for rope caliper, groove gauges and wire ropes Including a table with recommended size of the grooves for each rope diameter, based on ISO 4308 Measurement equipment case 150 Content: Rope caliper 150 (see page 1) Groove gauges Srew with 5 kits (see picture measurement equipment case 75) Rope diameter Part.-No mm Product advantages The complete measurement equipment case for the frequent professional rope drive inspection! Supplied Solid plastic case with manuals for rope caliper, groove gauges and wire ropes Including a table with recommended size of the grooves for each rope diameter, based on ISO Bulk materials handling equipment 06/2017
19 Further Products and Services For the Care of your Wire Ropes Manual Wire ropes Detailed manual for the proper use of your wire ropes with useful tips to extend the rope lifetime, in German, English, French, Spanish, Italian, Russian, Chinese and Polish language Further languages on request Included in each Rope Service Starter Kit and the measurement equipment cases 75/150 or available as PDF to download from: Re-Lubricant RL-S & RL-B Product Part.-No. 12 x Spray 600 ml Bucket 10 l Bucket 30 l Maintain your wire ropes with the proper re-lubricant and extend the lifetime. Save costs for new ropes and rope changes by extended lifetime. Re-lubricant service We can offer re-lubricating large rope lengths using a special relubrication device. Our service team comes to you worldwide and saves you cost intensive trips with your crane. Save costs for new ropes and rope changes by extended lifetime on your existing ropes. Rope inspections After the delivery of the optimum rope we support our customers and are happy to assist with all questions regarding the rope application. We analyse optimization potentials at rope winches and drives, check ropes for damages and abrasion to extend the lifetime and reduce rope change and down time costs. We do this job on a daily basis worldwide. You will get the whole service for your wire rope from us! 19 Bulk materials handling equipment 06/2017
20 at your service all over the world St. Petersburg Moscow Houston Hampton Shanghai Dubai Southampton Crewe Hamburg Schifflange Knonau Memmingen Asten Wrocław Budapest Madrid GERMANY Memmingen TEL WEB Hamburg TEL WEB AUSTRIA Asten TEL WEB CHINA Shanghai TEL WEB HUNGARY Budapest TEL WEB LUXEMBOURG Schifflange TEL WEB POLAND W r o c ł a w TEL info@pfeifer.pl WEB RUSSIA Moscow TEL info@pfeiferrussia.ru WEB St. Petersburg TEL info@pfeiferrussia.ru WEB SPAIN Madrid TEL p-es@pfeifer.de WEB SWITZERLAND Knonau TEL info@pfeifer-isofer.ch WEB UNITED KINGDOM Crewe TEL sales@pfeiferdrako.co.uk WEB Southampton TEL sales@ropeandtackle.com WEB USA Hampton TEL info@pfeifer.us.com WEB Houston TEL info@pfeifer.us.com WEB VAE Dubai TEL sales@pfeifer.ae WEB c WA/LA
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