Dan Casey Pro-Seal Lift Systems, Inc.
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1 Gas Well Deliquification Workshop Sheraton Hotel, Denver, Colorado February 17 20, 2013 Dan Casey Pro-Seal Lift Systems, Inc.
2 Advantage Soapsticks Soapsticks are common; Soapsticks are effective; Soapsticks are inexpensive; Soapsticks are even more effective when used correctly Feb , Gas Well Deliquification Workshop Denver, Colorado 2
3 To the Heel and Beyond Horizontals add complexity to the Artificial Lift Decision Tree Pressures Gas Volume Liquid Volume Liquid Type Diameters Deviation Angle EOT Location Shut-in Options Feb , Gas Well Deliquification Workshop Denver, Colorado 3
4 To the Heel and Beyond with Soapsticks FAQs 1) How many sticks per barrel of liquid? 2) How many sticks should be launched? 3) What is the fall rate of a stick? 4) How long should the stick dissolve in the rat hole? 5) How long should the well be shut-in? Resident time? 6) How to treat low rate producers? 7) How to treat low Bottom-Hole-Pressure wells? 8) Max Oil cut or Condensate cut? 9) What about large diameter production tubing? Feb , Gas Well Deliquification Workshop Denver, Colorado 4
5 To the Heel and Beyond with Soapsticks FAQs Questions: Answers: 1) # Sticks per barrel of liquid? 1 stk per 4 or 5 barrels of water 2) How many sticks should be launched? 3) What is the fall rate of a stick? 4) How long should the stick dissolve in the rat hole? 5) How long should the well be shut-in? Resident time? 6) How to treat low rate producers? 7) How to treat low BHP wells? 8) Max Oil or Condensate cut? 9) What about large diameter production tubing? Feb , Gas Well Deliquification Workshop Denver, Colorado 5
6 To the Heel and Beyond with Soapsticks FAQs Questions: Answers: 1) # Sticks per barrel of liquid? 1 stk per 4 or 5 barrels of water 2) # Sticks should be launched? 1 each vertical, / 3+ horizontal 3) What is the fall rate of a soap stick? 4) How long should the stick dissolve in the rat hole? 5) How long should the well be shut-in? Resident time? 6) How to treat low rate producers? 7) How to treat low BHP wells? 8) Max Oil or Condensate cut? 9) What about large diameter production tubing? Feb Gas Well Deliquification Workshop Denver, Colorado 6
7 To the Heel and Beyond with Soapsticks FAQs Questions: Answers: 1) # Sticks per barrel of liquid? 1 stk per 4 or 5 barrels of water 2) # Sticks should be launched? 1 each vertical, / 3+ horizontal 3) Max flow rate to fall? (39%) 200MCF (wing), 1MMCFD (tbg) 4) How long for the stick to dissolve in the rat hole? 5) How long should the well be shut-in? Resident time? 6) How to treat low rate producers? 7) How to treat low BHP wells? 8) Max Oil or Condensate cut? 9) What about large diameter production tubing? Feb Gas Well Deliquification Workshop Denver, Colorado 7
8 To the Heel and Beyond with Soapsticks FAQs Questions: Answers: 1) # Sticks per barrel of liquid? 1 stk per 4 or 5 per barrels of water 2) # Sticks should be launched? 1 each vertical, / 3+ horizontal 3) Max flow rate to fall? (39%) 200MCFD (wing), 1MMCFD (tbg) 4) Soapstick landed? (vertical) Top of the liquid column 5) Soapsticks landed? (horizontal) As deep as possible (longer shut-in) 6) How long should the horizontal be shut-in? 7) How to treat low rate producers? 8) How to treat low BHP wells? 9) Max Oil or Condensate cut? 10)What about large diameter production tubing? Feb , Gas Well Deliquification Workshop Denver, Colorado 8
9 To the Heel and Beyond with Soapsticks FAQs Questions: Answers: 1) # Sticks per barrel of liquid? 1 stk per 4 or 5 per barrels of water 2) # Sticks should be launched? 1 each vertical, / 3+ horizontal 3) Max flow rate to fall? (39%) 200MCFD (wing), 1MMCFD (tbg) 4) Soapstick landed? (vertical) Top of the liquid column 5) Soapsticks landed? (horizontal) As deep as possible (longer shut-in) 6) Shut-in duration? (vertical) 20 ~ 120 seconds, (MCF > 200) 7) Shut-in duration? (horizontal) psi T/L, (struggling only) 8) How to treat low-rate producers? 9) How to treat low BHP wells? 10)Maximum Oil or Condensate cut? 11)What about large diameter production tubing? Feb , Gas Well Deliquification Workshop Denver, Colorado 9
10 To the Heel and Beyond with Soapsticks FAQs Questions: Answers: 1) # Sticks per barrel of liquid? 1 stk per 4 or 5 per barrels of water 2) # Sticks should be launched? 1 each vertical, / 3+ horizontal 3) Max flow rate to fall? (39%) 200MCFD (wing), 1MMCFD (tbg) 4) Soapstick landed? (vertical) Top of the liquid column 5) Soapsticks landed? (horizontal) As deep as possible (longer shut-in) 6) Shut-in duration? (vertical) 20 ~ 120 seconds, MCF > 200 7) Shut-in duration? (horizontal) psi T/L, (struggling only) 8) Treating low rate producers? Shut-in (volume), soapstick, re-open 9) How to treat low Bottom-Hole-Pressure wells? 10) Max Oil or Condensate cut? 11) What about large diameter production tubing? Feb , Gas Well Deliquification Workshop Denver, Colorado 10
11 To the Heel and Beyond with Soapsticks FAQs Questions: Answers: 1) # Sticks per barrel of liquid? 1 stk per 4 or 5 per barrels of water 2) # Sticks should be launched? 1 each vertical, / 3+ horizontal 3) Max flow rate to fall? (39%) 200MCFD (wing), 1MMCFD (tbg) 4) Soapstick landed? (vertical) Top of the liquid column 5) Soapsticks landed? (horizontal) As deep as possible (longer shut-in) 6) Shut-in duration? (vertical) 20 ~ 120 seconds, MCF > 200 7) Shut-in duration? (horizontal) psi T/L, (struggling only) 8) Treating low rate producers? Shut-in (volume), soapstick, re-open 9) Treating low BHP wells? ½ stick, delivered more frequently 10) Max Oil or Condensate cut? 11) What about large diameter production tubing? Feb , Gas Well Deliquification Workshop Denver, Colorado 11
12 To the Heel and Beyond with Soapsticks Questions: FAQs Answers: 1) # Sticks per barrel of liquid? 1 stk per 4 or 5 per barrels of water 2) # Sticks should be launched? 1 each vertical, / 3+ horizontal 3) Max flow rate to fall? (39%) 200MCFD (wing), 1MMCFD tbg 4) Soapstick landed? (vertical) Top of the liquid column 5) Soapsticks landed? (horizontal) As deep as possible (longer shut-in) 6) Shut-in duration? (vertical) 20 ~ 120 seconds, MCF > 200 7) Shut-in duration? (horizontal) psi T/L, (struggling only) 8) Treating low rate producers? Shut-in (volume), soapstick, re-open 9) Treating low BHP wells? ½ stick, delivered more frequently 10) Max Oil or Condensate cut? 50% oil cut 35% condensate 11) What about large diameter production tubing? Feb , Gas Well Deliquification Workshop Denver, Colorado 12
13 To the Heel and Beyond with Soapsticks Questions: FAQs Answers: 1) # Sticks per barrel of liquid? 1 stk per 4 or 5 per barrels of water 2) # Sticks should be launched? 1 each vertical, / 3+ horizontal 3) Max flow rate to fall? (39% area) 200MCFD (wing), 1MMCFD tbg 4) Soapstick landed? (vertical) Top of the liquid column 5) Soapsticks landed? (horizontal) As deep as possible (longer shut-in) 6) Shut-in duration? (vertical) 20 ~ 120 seconds, MCF > 200 7) Shut-in duration? (horizontal) psi T/L, (struggling only) 8) Treating low rate producers? Shut-in (volume), soapstick, re-open 9) Treating low BHP wells? ½ stick, delivered more frequently 10) Max Oil or Condensate cut? 50% oil cut 35% condensate 11) Large diameter prod. tubing? Soapsticks to delay tubing expense Feb , Gas Well Deliquification Workshop Denver, Colorado 13
14 Example: De-Watering Production Casing production casing 4-1/2, West Virginia (4,000 to the kick-off point - 8,000 total) before ~½ BWPD 24 hour shut-in Manual soaping, ~every 10th day Flow to the Tank, 5 hours 100 MCFD after ~½ BWPD 4 hour shut-in SoapStickLauncher, every 4th day Flow to the Tank, 1 hour * 135 MCFD Feb Gas Well Deliquification Workshop Denver, Colorado 14 *see schematic
15 Tank and Salesline Flow Control Schematic West Virginia 2011 Gas Well Deliquification Workshop Denver, Colorado 15
16 Example: De-Watering Production Casing production casing 5-1/2, Pennsylvania (5,000 to the kick off point - 8,000 total) before ~10 BWPD zero shut-in Manual soaping Daily 2.5 MMCFD after ~12 BWPD 5 minute shut-in SoapStickLauncher Every 12 hours 3 MMCFD currently ~14 BWPD 5 minute shut-in SoapStickLauncher Every 3 hours 3.3 MMCFD Feb Gas Well Deliquification Workshop Denver, 16
17 A Parable from India about Perspective Feb , Gas Well Deliquification Workshop Denver, Colorado 17
18 Should this Completion be viewed as a Vertical or Horizontal? Feb , Gas Well Deliquification Workshop Denver, Colorado 18
19 TO THE HEEL AND BEYOND Profile Samples It s a Matter of Perspective Feb , Gas Well Deliquification Workshop Denver, Colorado 19
20 Defining a Horizontal vs. a Vertical Well Bore Blue = Vertical Red = Horizontal Black ~ depends Feb , Gas Well Deliquification Workshop Denver, Colorado 20
21 When is the Black Profile a Vertical or Horizontal Well Bore? Tubing Diameter = small Gas Volume Rates = high Liquid Rates = moderate Black profile is considered to be a vertical for the purpose of launching soapsticks, i.e., 1 soapstick and minimum shut-in time. Blue = Vertical Red = Horizontal Black ~ depends Tubing Diameter = large Production Rates = low Liquid Rates = high Black profile is considered to be a horizontal when treating the well with soapsticks, i.e., multiple sticks, longer shut-in for volume build. 21
22 Conclusions and horizontals that -- Vertical Completions -- are re-classified as vertical Launch one soapstick at a time As often as the liquid loading requires Minimal shut-in period -- Horizontal Completions -- Shut-in the well Launch one or more soapsticks Build volume ~100 psi over line and verticals that are beginning to decline Feb , Gas Well Deliquification Workshop Denver, Colorado 22
23 Taking Another Look at the Options Feb , Gas Well Deliquification Workshop Denver, Colorado 23
24 Gas Well Deliquification Workshop Sheraton Hotel, Denver, Colorado February 17 20, 2013 Questions? Dan Casey, Pro-Seal Lift Systems, Inc.
25 Copyright Rights to this presentation are owned by the company(ies) and/or author(s) listed on the title page. By submitting this presentation to the Gas Well Deliquification Workshop, they grant to the Workshop, the Artificial Lift Research and Development Council (ALRDC), and the Southwestern Petroleum Short Course (SWPSC), rights to: Display the presentation at the Workshop. Place it on the web site, with access to the site to be as directed by the Workshop Steering Committee. Place it on a CD for distribution and/or sale as directed by the Workshop Steering Committee. Other use of this presentation is prohibited without the expressed written permission of the author(s). The owner company(ies) and/or author(s) may publish this material in other journals or magazines if they refer to the Gas Well Deliquification Workshop where it was first presented. Feb , Gas Well Deliquification Workshop Denver, Colorado 25
26 Disclaimer The following disclaimer shall be included as the last page of a Technical Presentation or Continuing Education Course. A similar disclaimer is included on the front page of the Gas Well Deliquification Web Site. The Artificial Lift Research and Development Council and its officers and trustees, and the Gas Well Deliquification Workshop Steering Committee members, and their supporting organizations and companies (here-in-after referred to as the Sponsoring Organizations), and the author(s) of this Technical Presentation or Continuing Education Training Course and their company(ies), provide this presentation and/or training material at the Gas Well Deliquification Workshop "as is" without any warranty of any kind, express or implied, as to the accuracy of the information or the products or services referred to by any presenter (in so far as such warranties may be excluded under any relevant law) and these members and their companies will not be liable for unlawful actions and any losses or damage that may result from use of any presentation as a consequence of any inaccuracies in, or any omission from, the information which therein may be contained. The views, opinions, and conclusions expressed in these presentations and/or training materials are those of the author and not necessarily those of the Sponsoring Organizations. The author is solely responsible for the content of the materials. The Sponsoring Organizations cannot and do not warrant the accuracy of these documents beyond the source documents, although we do make every attempt to work from authoritative sources. The Sponsoring Organizations provide these presentations and/or training materials as a service. The Sponsoring Organizations make no representations or warranties, express or implied, with respect to the presentations and/or training materials, or any part thereof, including any warrantees of title, non-infringement of copyright or patent rights of others, merchantability, or fitness or suitability for any purpose. Feb , Gas Well Deliquification Workshop Denver, Colorado 26
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