120 QP xx xx = 1.2 Horsepower 2 = Vacuum Dust Collector

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Parts Manual Ersatzteil Liste PL92-120QP-0 Self Feed Drill 120 QP 21500 15000 xx xx 2 Motor Size Accessories 120 = 1.

150" length) Series 21500 = Self Feed Drill Spindle Internal Thread Size M6 x 100 Tool Speed 15000 rpm N O R T H A M E R I C A For additional product

1 Parts Manual Ersatzteil Liste PL92-120QP-0 Self Feed Drill 120 QP xx xx 2 Motor Size Accessories 120 = 1.2 Horsepower 2 = Vacuum Dust Collector Tool Style QP = Quackenbush, Pistol Grip Accessories 625x375x150 = Template Boss (.625" OD,.375" ID,.150" length) Series = Self Feed Drill Spindle Internal Thread Size M6 x 100 Tool Speed rpm N O R T H A M E R I C A For additional product information visit our website at CooperTools P.O. Box 1410 Lexington, SC E U R O P E Recoules Operation Zone Industrielle - B.P.28 Avenue Maurice Chevalier Ozoir-la-Ferriere Cedex, France

2 PL92-120QP-0 Quackenbush General Instructions WARNING: Read the following instructions before using, installing or reparing this equipment. SAFETY INSTRUCTIONS: Make sure the air supply is disconnected before performing any service on this equipment. Before starting the machine on the workstation, check to assure the nose assembly is properly secured. OPERATING INSTRUCTIONS: This Quackenbush positive feed drill is designed to operate on 90 PSI (6.3 bar) clean, compressed air. In order to obtain maximum output and correct automatic cycle, the minimu air pressure must not be less than 80 PSI (5.6 bar). The inside diameter of the air supply hose must be (8mm). Install a filter, regulator and lubricator in the compressed air line. Proper lubrication is important for the performance and extended life of the equipment. The filter must be installed at the same height or higher than the work station. MAINTENANCE: To obtain maximum efficiency and output and avoid costly repairs, a maintenance program must be implemented, especially after a long idle period. Use only manufacturer s replacement parts. The use of parts from other sources may cause malfunction of the equipment and nullify the manufacturer s warranty. Check the following items on a regular basis: 1) Free speed of the equipment 2) Oil level (daily) During periodic maintenance, the bearings must be cleaned and lubricated with a suitable grease (type FAG Arcanol L74V) or equivalent. MECHANICAL PRINCIPLE: The Quackenbush 120QP series Self Feed Drill has a pneumatically assisted feed, which is set with accuracy using a hydraulic feed control. the air motor to the blades. The high precision tool holder is guided by several bearings with inclined contacts. Return to initial position is done by a spring. A micromoter stop is used to set accurate drill depth for countersinking. CYCLE SEQUENCE: Connect the machine to the compressed air supply. Check the stroke and feed settings. Press the trigger to allow air into the motor. At the same time, air enters through the inlet at the back of the handle. This air moves the piston backwards causing the cylinder and spindle to move forward. The micromoter stop makes contact with the compensation limit, at this point the stroke has completed its maximum displacement. Release the trigger allowing the machine to return to its initial position. Repeat this process for the next drilling operation. LUBRICATOR: The lubricator is an air/oil mixture type and has two separate setting screws. One screw adjusts the quantity of air and the other adjusts the quantity of oil. Adjust these screws to achieve the proper mixture of air and oil to ensure adequate lubrication. To refill the oil reservoir, remove the protective plug and use the standard tank filling system, part number MICROMOTER STOP: The tool stroke can be controlled with the micromoter stop. In order to do this, simply turn to the desired value (this device has an accuracy of ± (0.01mm). HYDRAULIC FEED CONTROL: Graduated from 0 to 30, the hydraulic feed control allows adjustment of the machine feed (30 being maximum). Using the rear button, turn to the desired setting. After selecting the desired feed setting, the rotation of the button can be locked by tightening the lock screw. The rotation of the tool holder is transmitted directly by Page 2

3 Quackenbush Specifications PL92-120QP-0 A 1.69 (43mm) 1.83 (46.5mm) (303mm) 2.31 (58.6mm) (259mm) 2.40 (61mm) SPECIFICATIONS Power: 1.2 hp (895 W) Spindle Speed: Standard Stroke: Accuracy of countersinking: Feed: 15,000 rpm (other speeds available on request) 0.98" (25mm) 0.002" (0.05mm) Pneumatically assisted, regulated by hydraulic brake Tool attachment: M6 x 100 Dimensions: Weight: Noise level: See illustration "A" 5.95 Lbs. (2.7 kg) Less than 80 db(a) during operation Page 3

4 PL92-120QP-0 Quackenbush 120QP Self Feed Drill B 4 Illustration F 2 Illustration D 3 Illustration C 1 Illustration G Page 4

5 Quackenbush 120QP Self Feed Drill PL92-120QP-0 Index Number # Kit EN DE FR ES IT Description Benennung Designation Description Description Bipod Nose Kopfstück N ez bipode Tobera N aso Handle Assembly H andgriff Poignée M anija Im pugnatura Trapaniad Pneumatically Selbstvorshciebende Taladros de Perceuse assistée alim entazione Assisted Drill Bohrer autoalim entación autom atica Acculub Lubricator Schm ierung Lubrificateuracculub Lubricación Lubrificazione #) Quantity / Stückzahl / Quantité / Cantidad / Quantità Page 5

6 PL92-120QP-0 Quackenbush 120QP Self Feed Drill C Loctite B B Section A-A (10.5mm) Loctite Loctite Section B-B A A 7 Loctite 243 Page 6

7 Quackenbush 120QP Self Feed Drill PL92-120QP-0 Index Number # Kit EN DE FR ES IT Description Benennung Designation Description Description Elastic Coupling Kupplung Accouplem ent Élastique Acoplam iento Accoppiam ento Output Spindle Spindel Arbre H usillo M andrino Shaft Achse Axe du vérin Eje Albero Guide Führung G uide G uía G uida Micrometer Limit Stopper Bouchon Tapadero Tappo A Shim Unterlegstück C ale pelable C alzo Spessore Housing G ehäuse C orps C aja Corpo Piston Body Kolbenblock Bloc du Piston Bloque de ém bolo Blocco pistone Drill Housing G ehäuse C orps C aja Corpo Filter Filter Filtre Filtro Filtro Lock nut Ü berw urfm utter C ontre-ecrou m olete Tuerca de fijación D ado dibloccaggio Nut Mutter Ecrou Tuerca D ado Spacer D istanzstück Entretoise Espaciador D istanziale Spacer D istanzstück Entretoise Espaciador D istanziale Sleeve H ülse D ouille M anguito M anicotto Screw Gewindestift Vis Tornillo Vite A O-R ing O -R ing Jointtorique Anillo O Anello ad O A O-R ing O -R ing Jointtorique Anillo O Anello ad O A O-R ing O -R ing Jointtorique Anillo O Anello ad O A O-R ing O -R ing Jointtorique Anillo O Anello ad O A O-R ing O -R ing Jointtorique Anillo O Anello ad O Piston Kolben Piston Em bolo Pistone A C oupling Kupplung C ouplage Acoplam iento Accoppiam ento A Compression Spring Druckfeder R essortde M uelle de Molla di com pression com presión com pressione B Bearing Lager C oussinet C ojinete C uscinetto H ousing G ehäuse C orps C aja Corpo Screw Gewindestift Vis Tornillo Vite Screw Gewindestift Vis Tornillo Vite Screw Gewindestift Vis Tornillo Vite Screw Gewindestift Vis Tornillo Vite Screw Gewindestift Vis Tornillo Vite Screw Gewindestift Vis Tornillo Vite Screw Gewindestift Vis Tornillo Vite Hydraulic Brake Brem se Frein Freno Freno #) Quantity / Stückzahl / Quantité / Cantidad / Quantità Kit - A: Included in Repair Parts Kit # Kit - B: Included in Repair Parts Kit # Page 7

8 PL92-120QP-0 Quackenbush Handle Assembly D Loctite 638 Loctite Loctite Page 8

9 Quackenbush Handle Assembly PL92-120QP-0 Index Number # Kit EN DE FR ES IT Description Benennung Designation Description Description A Seal D ichtung Sceau Sello G uarnizione Block Block Bloc Bloque Blocco Start Button Drucktaste Bouton de départ cycle Botón Pulsante Sleeve H ülse D ouille M anguito M anicotto Valve Ventil Soupape Válvula Valvola Sleeve H ülse D ouille M anguito M anicotto A Rollpin Spannstift Boulon à rouleau Pivote de rodillo Perno a cilindro A Rollpin Spannstift Boulon à rouleau Pivote de rodillo Perno a cilindro A O-R ing O -R ing Jointtorique Anillo O Anello ad O A O-R ing O -R ing Jointtorique Anillo O Anello ad O A O-R ing O -R ing Jointtorique Anillo O Anello ad O A O-R ing O -R ing Jointtorique Anillo O Anello ad O Motor M otor M oteur M otor M otore H andle H andgriff Poignée M anija Im pugnatura Airinletfitting Lufteinlaßarm atur Accesorio de entrada M onture d entrée d air Attacco aria de aire A Spring D ruckfeder R essort R esorte M olla R egulator R egler R égulateur R egulador R egolatore Muffler Schalldäm pfer Silencieux Silenciador Silenziatore Filter Filter Filtre Filtro Filtro #) Quantity / Stückzahl / Quantité / Cantidad / Quantità Kit - A: Included in Repair Parts Kit # Page 9

10 PL92-120QP-0 Quackenbush Motor Assembly E Page 10

11 Quackenbush Motor Assembly PL92-120QP-0 Index Number # Kit EN DE FR ES IT Description Benennung Designation Description Description Bushing Lagerbuchse D ouille C asquillo Boccola Cylinder Zylinder C ylindre C ilindro C ilindro Spacer D istanzstück Entretoise Espaciador D istanziale FrontPlate Vorderplatte Plaque de devanture Placa frontal Piattello anteriore R earplate H intere Platte Plaque arrière Placa posterior Piattello posteriore RollPin Spannstift Boulon à rouleau Pivote de rodillo Perno a cilindro RollPin Spannstift Boulon à rouleau Pivote de rodillo Perno a cilindro B Rotorblade R otorblatt Palette Alabe delrotor Paletta delrotore W asher Scheibe R ondelle Arandela R ondella Rotor R otor R otor R otor R otore B Bearing Lager C oussinet C ojinete C uscinetto B Bearing Lager C oussinet C ojinete C uscinetto #) Quantity / Stückzahl / Quantité / Cantidad / Quantità Kit - B: Included in Repair Parts Kit # Page 11

12 PL92-120QP-0 Quackenbush Acculub Lubricator F B C A C A 5 Section B-B 19 B Section C-C Section A-A H = Oil setting screw A = Air setting screw Page 12

13 Quackenbush Acculub Lubricator PL92-120QP-0 Index Number # Kit EN DE FR ES IT Description Benennung Designation Description Description R eservoirshaft Achse Axe du vérin Eje Albero Feed Bar Vorschubschaltung R égulateur C ontrolde C ontrollo d alim entation alim entación alim entazione Ball Kugel Bille Bolas Sfera Block Block Bloc Bloque Blocco C Pin Stift G oupille cylindrique Pasador Spina C G asket D ichtung Jointd étanchéité Em paquetadura G uarnizione C O-R ing O -R ing Jointtorique Anillo O Anello ad O C O-R ing O -R ing Jointtorique Anillo O Anello ad O C O-R ing O -R ing Jointtorique Anillo O Anello ad O C O-R ing O -R ing Jointtorique Anillo O Anello ad O Piston Kolben Piston Em bolo Pistone C Fitting Paßstück M onture Accesorio Accessorio C Elbow Ellbogen C oude C odo C urva C Spring D ruckfeder R essort R esorte M olla R eservoirtube R ohrm utter Tube Tubo Tubo Screw Gewindestift Vis Tornillo Vite Screw Gewindestift Vis Tornillo Vite Fitting Paßstück M onture Accesorio Accessorio Lim itscrew Gewindestift Vis Tornillo Vite C Plug Buchse Bouchon Tapón Spina Quick FillFitting Paßstück M onture Accesorio Accessorio #) Quantity / Stückzahl / Quantité / Cantidad / Quantità Kit - C: Included in Repair Parts Kit # Page 13

14 PL92-120QP-0 Quackenbush Bipod Nose Assembly G Loctite 243 Page 14

15 Quackenbush Bipod Nose Assembly PL92-120QP-0 Index Number # Kit EN DE FR ES IT Description Benennung Designation Description Description * 1 Boss Guide Führung Bossage guide G uía G uida M ounting Base Sockel Em base bipode portée plate Base Base Telescopic N ose Kopfstück Nez spécial télescopique Tobera N aso Fitting Paßstück M onture Accesorio Accessorio Spring D ruckfeder R essort R esorte M olla Screw Gewindestift Vis Tornillo Vite Screw Gewindestift Vis Tornillo Vite Screw Gewindestift Vis Tornillo Vite #) Quantity / Stückzahl / Quantité / Cantidad / Quantità * NOTE: Boss guide diameter to be specified. Page 15

16 PL92-120QP-0 Quackenbush Repair Tool Kit Tool Kit Index Number # Kit EN DE FR ES IT Description Benennung Designation Description Description Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola Allen key Inbusschlüssel C lé Allen Llave Allen C hiavia brugola 1 Assem bly Tool W erkzeug O util H erram ienta U tensile #) Quantity / Stückzahl / Quantité / Cantidad / Quantità Page 16

20 CooperTools Recoules, S.A. P.O. Box 1410 Zone industrielle - B.P. 28 Lexington, SC Ozoir-la-Ferrière Cedex USA France Phone: Téléphone: (33) Fax: Téléfax: (33)

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