Variable Displacement Pump (A)A10V Series-31
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- Melvin Goodwin
- 6 years ago
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1 Variabe Dispacement Pump (A)A10V eries31 Industria & Mobie, inge & Thru haft Modes, A10V / AA10V 18, 28, 45, 71, 100 & 140
2 Variabe Dispacement Pump (A)A10V, eries 31 Features Axia piston pump A10V in swashpate design is used for hydrostatic transmissions in open oop circuits. Fow is proportiona to drive speed and dispacement. y adjusting the position of the swashpate it is possibe to smoothy vary the fow. wash pate Cyinder bock Variabe piston Piston Vave pate DFR contro vave Housing End cover haft Returning piston Fange connections to AEUNC or Isometric 2 case drain ports High permissibe speeds Good suction characteristics ow noise eve High power/weight ratio ong service ife Quick response time Axia and radia oading of drive shaft possibe Wide range of contros Through drive option for muticircuit system
3 Variabe Dispacement Pump (A)A10V, eries 31 Technica Data 1. Input operating pressure range Absoute pressure at port (A) min...0.8bar (12 psi) Pabs P max...30bar (435 psi) abs 2. Output operating pressure range Pressure at port Nomina pressure P N...280bar (4000 psi) Peak pressure P max...350bar (5100 psi) Pressure data to DIN Case drain pressure Maximum pressure of eakage fuid ( at ports, 1 ). Maximum 7 psi ( 0.5 bar ) higher than input pressure at port, but not higher than 30 psi ( 2 bar ) absoute. 4. Direction of fow : ( to ) 5. Tabe of vaues (theoretica vaues, without considering mh and v ; vaues rounded) ize cm 3 /rev Dispacement V g max cm 3 /rev (in 3 /rev) 18 (1.10) 28 ( (2.75) 71 (4.33) 100 ( (8.54) Max. peed N o max rpm Max. Fow O o max / min (gpm) 59.4 (15.7) 84 (22) 117 (3 156 (4 200 (53) 252 (67) Max. Power P o max kw (HP) 28 (36.6) 39 (5 55 (72) 73 (96) 93 (124) 118 (156) Max. Torque T max Nm (ft b) 80 (58) 125 (9 200 (146) 316 (230)w 445 (324) 623 g max, N o max Weight (without fuid) Kg (bs) 12 (27) 15 (33) 21 (46) 33 (73) 45 (99) 60 (132) Notes: Vaues shown are vaid for an absoute pressure of 1 bar at suction port. If the fow is reduced or if the inet pressure is increased the speed may be increased. 6. Determination of size V g n η v ( V g n η v ) Fow q v = [gpm] q v = [/min] V g p ( V g ) p Torque T = [bft] T = [Nm] 24 π η mh 20 π η mh q v ( q v ) p p Power P = [HP] P = [kw] 1714 η t 600 η t V g = Dispacement per revoution in in 3 (cm 3 ) p = Differentia pressure in psi (bar) n = peed in rpm (min 1 ) η v = Voumetric efficiency η mh = Mechanicahydrauic efficiency η t = Tota efficiency
4 Ordering Code (A)A10V() O 71 DR / 31 R P Axia Piston Unit wash pate variabe pump A10V wash pate variabe pump for industria A10V Mode of Operation Pump, open circuit O ize Dispacement V gmax cm 3/ /rev (in 3/ /rev) 18 (1.10) 28 ( (2.75) 71 (4.33) 100 (6.10) 140 (8.54) Contro Devices Pressure contro Pressure remote contro DR DRG Pressure and fow contro Pressure & fow (w/ port bocked) DFR DFR1 Pressure,Fow & Power contro DFR eries eries 31 Direction of Rotation Viewed from shaft end cockwise countercockwise R eas unan (NR per DIN I0 1629) ; FPM (furocarbon) P V haft End AEspined shaft AEspined shaft, reinforced (higher thru drive torque) R AE spined shaft, smaer size (not for pumps with thru drive) U AE spined shaft, reinforced (Utype shaft) W AE keyed shaft K Parae with key DIN 6885 P
5 C 62 N00 Through drives 18 Without through drive (NonThru Drive) N00 O K40 With through drive to accept an axia piston pump or a gear pump hub seaing to mount 822 (A) 3/4 keyed (A) axia A10V18 (K) 1012 () 7/8 keyed () axia A10V28 (K) 1012 () 1 keyed () axia A10V45 (K) 1272 (C) 11/4 keyed (C) axia A10V71 (K) 1272 (C) 11/2 keyed (C) radia A10V100 (K) 1524 (D) 13/4 keyed (D) axia A10V140 (K) 822 (A) 5/8 9T (A) axia A10V18(U) 822 (A) 3/4 11T (A) axia A10V18(,R), 10() 1012 () 7/8 13T () axia A10V28(,R), 45(U,W) 1012 () 1 15T ( ) axia A10V45(,R), 60(U,W) 1272 (C) 11/4 14T (C) axia A10V71(,R), 100 (U,W) 1272 (C) 11/2 17T (CC) axia A10V100(,R), 85() 1524 (D) 13/4 13T (D) A10V140(,R) axia K08 K38 K21 K01 K52 K68/K02 K04 K07 K24 K17 ee Thru Drives section for other options (Pressure port and uction port ) Rear ports, UNC mounting screws Opposite side ports, UNC mounting screws Rear ports, metric mounting screws Opposite side ports, metric mounting screws Rear ports, UNC mounting screws Opposite side ports, UNC mounting screws Rear ports, metric mounting screws Opposite side ports, metric mounting screws Mounting Fange AE 2 hoe AE 4 hoe K05 Permitted with reduced thru drive torque ervice Ports IO 2 hoe K Ports 61, 11, 91 & 41 nonthrough drive ony C A D = avaiabe O = in preparation = not avaiabe
6 Variabe Dispacement Pump (A)A10V, eries 31 Fuid 1. Fuid: AW68 (Q / TCNK Operating viscosity range V opt = 16 mm 2 / s ~ 36 mm 2 / s (80170 sus) For optimum efficiency and service ife we recommend that the operating viscosity (at operating temperature) be seected in the range: V opt = opt. operating viscosity 16 ~ 36 mm 2 / s Referred to tank temperature (open oop circuit). imits of viscosity range (The foowing vaues are vaid for extreme operating conditions): V min = 10 mm 2 / s (60 sus) For short periods (t 1 minute) at max. eakage oi temperature of 80 0 C (176 0 F) V max = 1000 mm 2 / s For short periods upon cod start 3. Temperature range 4. Fitration T min = 20 0 C (13 0 F) : T max = C ( F) In order to ensure reiabe operation of the axia piston unit the operating fuid must be maintained to a ceaniness cass of at east 16 / 19 to I This may be achieved with fiter eements with a ceaniness code of 10µm. Instaation Notes The pump housing must be fied with fuid during commissioning and remain fu when operating. The concentricity between engine transmission shaft and pump shaft must be ess than 0.05mm (0.002 in).
7 Variabe Dispacement Pump (A)A10V, eries 31 Noise eve Characteristics for pump Measured in an sound chamber Distance from microphone to pump = 3.3 ft (1m) Measuring error: + 2 d(a) Fuid: Hydrauic oi to IO VG 46 DIN 51519, t=122 F(50 C) *ound data representative of piston pumps of this design.
8 Variabe Dispacement Pump (A)A10V, eries 31 DR Pressure Contro The pressure contro serves to maintain a constant pressure in the hydrauic system within the contro range of the pump. The pump therefore suppies ony the amount of hydrauic fuid required by the actuators. Pressure may be smoothy set at the piot vave. tatic characteristic ( at n1 = 1450rpm ; t oi = 50 0 C) F Hysteresis and pressure increase P (Fow) etting range (290 psi) (4000 psi) Ports Pressure port uction port Operating pressure p[bar], 1 Case drain ports (1 seaed) Contro Data Hysteresis and repetitive accuracy... max. 3 bar (45 psi) ize ar (psi) 4 (58) 4 (58) 6 (87) 8 (116) 10 (145) 12 (174) Piot oi consumption...max. approx. 3 /min (0.8 gpm)
9 Variabe Dispacement Pump (A)A10V, eries 31 Unit Dimensions DR ervice Ports at Rear; Modes 61N00 and 11N00 izes 18 to 140 Mounting of piot vave for cockwise direction of rotation Mounting of piot vave for anticockwise direction of rotation Unit Dimensions DR ervice Ports on ide; Modes 62N00 and 12N00 izes 18 to 140 Mounting of piot vave for anticockwise direction of rotation Mounting of piot vave for cockwise direction of rotation izes A1 mm (in) A2 mm (in) A3 mm (in) A4 mm (in) (4.33 ) 105 (4.13 ) 126 (4.96 ) (4.27 ) (8.91 ) (4.27 ) 136 (5.35 ) (4.27 ) 245 (9.65 ) (4.27 ) 146 (5.75 ) (4.17 ) 279 (10.98 ) (4.27 ) 160 (6.3 ) (4.27 ) 344 (13.54 ) (4.27 ) 158 (6.22 ) (4.964 ) 127 (5.0 ) 169 (6.65 )
10 Variabe Dispacement Pump (A)A10V, eries 31 DRG Pressure Contro, Remote Contro Function and design for DRG. A pressure reief vave may be externay piped to port for remote contro purposes. It is not, however, incuded with DRG contro. Customer uppied The differentia pressure at the piot vave is set as standard to 20 bar (290 psi) and this resuts in a piot fow of (0.4gpm) 1.5 /min. If another setting is required (in the range 1022 bar), pease state this in cear text. tatic Characteristic ( at n1 = 1450rpm ; t oi = 50 0 C) F Hysteresis and pressure increase P (Fow) Ports Pressure port uction port, 1 Case drain ports (1 seaed) Piot pressure port etting range (290 PI) (4,000 PI) Operating pressure p [bar] Contro Data Hysteresis and repetitive accuracy p...max 3 bar (45 psi) Max. pressure increases ize ar (psi) 4 (58) 4 (58) 6 (87) 8 (116) 10 (145) 12 (174) Piot oi consumption...max. approx. 4.5 /min(1.19gpm)
11 Variabe Dispacement Pump (A)A10V, eries 31 DFR/DFR1 Pressure/Fow Contro In addition to the pressure contro function, the pump fow may be varied by means of a differentia pressure at the actuator (e.g. an orifice). In mode DFR1 the orifice is pugged. Customer uppied With DFR1 pugged tatic Characteristic ( at n1 = 1450rpm ; t oi = 50 0 C) F Hysteresis and pressure increase P (Fow) Ports etting range Pressure port uction port, 1 Case drain ports (1 seaed) Piot pressure port (290 psi) (4,000 psi) Operating pressure p[bar] Fow Contro/Differentia Pressure tatic characteristic at variabe speed tandard setting: 14 bar (203psi). If a different setting is required, pease state in cear text. When port is unoaded to tank, a zero stroke pressure ( stand by ) of p = 18 +/ 2 bar (260 +/ 30 psi) resuts. (Fow) Contro Data For pressure contro technica data see DR Pressure contro (peed)n Max. fow deviation (hysteresis and increase) measured at drive speed n = 1450 rpm ize Qmax (gpm) /min 0.9 (0.24) 1.0 (0.26) 1.8 (0.48) 2.8 (0.74) 4.0 (1.06) 6.0 (1.6) Piot oi consumption DFR...max. approx. 34, 5 /min ( gpm) Piot oi consumption DFR1...max. approx. 3 /min (0.70 gpm)
12 Variabe Dispacement Pump (A)A10V, eries 31 Unit Dimensions DFR / DFR1 / DRG ervice Ports at Rear; Modes 61N00 and 11N00 izes 18 to 140 Mounting of piot vave for cockwise direction of rotation Mounting of piot vave for anticockwise direction of rotation Unit Dimensions DFR / DFR1 / DRG ervice Ports on ide; Modes 62N00 and 12N00 izes 18 to 140 Mounting of piot vave for anticockwise direction of rotation Mounting of piot vave for cockwise direction of rotation izes mm (in) A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A (1.42) 166(6.54) 105(4.13) 40(1.57) 109(4.29) 126(4.96) 7/1620UNF (2.87) 36(1.42) 108.5(4.27) 43(1.69) 209.2(8.23) 226.2(8.9) 176(6.9) 108.5(4.27) 40(1.57) 119(4.69) 136(5.35) 7/1620UNF (3.2 36(1.42) 108.5(4.27) 40(1.57) 229(8.98) 245(9.65) 191(7.5) 108.5(4.27) 40(1.57) 129(5.08) 146(5.75) 7/1620UNF (3.60) 36(1.42) 106(4.17) 42(1.65) 262( (10.98) 219(8.6) 108.5(4.27) 40(1.57) 143(5.63) 160(6.30) 7/1620UNF (3.79) 36(1.42) 108.5(4.27) 40(1.57) 327(12.87) 344(13.54) 287(11.3) 108.5(4.27) 40(1.57) 141(5.55) 158(6.22) 7/1620UNF (5.5 36(1.42) 27(1.06) 353(13.9) 379(14.92) 258(10.16) 127(5.0) 27(1.06) 183(7.2) 209(8.23) 9/1618UNF2
13 Variabe Dispacement Pump (A)A10V, eries 31 DFR Pressure / Fow / Power Contro In order to achieve a constant drive torque with a varying operating pressure, the swive ange and with it the output fow from the axia piston unit is varied so that the product of fow and pressure remain constant. Fow contro is possibe beow the imit of the power curve. Customer to uppy 100 Maximum power curve 75 (Fow) Minimum power curve Operating pressure p[bar] Ports Pressure port uction port, 1 Case drain ports (1 seaed) Piot pressure port The power characteristic is factory set, so pease enter detais in cear text, e.g. 20kW at 1450 rpm (5HP, 1800RPM). Contro Data For pressure contro technica data see DR Pressure contro. For fow contro technica data see DFR contro. tart of contro...from 80 bar (1,160 psi) Piot oi consumption...max. approx. 5.5 /min (1.45 gpm)
14 Variabe Dispacement Pump (A)A10V, eries 31 Unit Dimensions DFR ervice Ports at Rear; Modes 61N00 and 11N00 izes 18 to 140 Mounting of piot vave for anticockwise direction of rotation Mounting of piot vave for cockwise direction of rotation Power vave Unit Dimensions DFR ervice Ports on ide; Modes 62N00 and 12N00 ize 18 to 140 Power vave Mounting of piot vave for anticockwise direction of rotation Mounting of piot vave for cockwise direction of rotation izes mm(in) A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A (4.72) 87.5(3.44) 47(1.9) 108.5(4.27) 48(1.89) 226.2(8.9) 43(1.69) 108.5(4.27) 140(5.5 36(1.42) 108.5(4.27) 40(1.57) 119(4.69) 136(5.35) 7/1620UNF2 x 0.39H (5.08) 92.8(3.65) 47(1.9) 112.5(4.43) 55(2.17) 245(9.65) 40(1.57) 108.5(4.27) 155(6.10) 36(1.42) 108.5(4.27) 40(1.57) 129(5.08) 146(5.75) 7/1620UNF2 x 0.39H (5.47) 103.5(4.07) 47(1.9) 124(4.88) 69(2.72) 279(10.98) 42(1.65) 106(4.17) 218.8(8.6 36(1.42) 108.5(4.27) 40(1.57) 143(5.63) 160(6.30) 7/1620UNF2 x 0.39H ( (4.43) 47(1.9) 132.5(5.22) 110.8(4.36) 344(13.54) 40(1.57) 108.5(4.27) 250(9.84) 36(1.42) 108.5(4.27) 40(1.57) 148(5.83) 165(6.50) M14 x 1.56H (5.83) 140( (5.5 99(3.90) 379(14.92) 209(8.23) 183(7.2) 127(5.00) 27(1.06) 183(7.29) 209(8.23) 9/1618UNF2 x 0.51H
15 Variabe Dispacement Pump (A)A10V, eries 31 ervice Unit Ports dimensions, ide; ize Non 18, Through eries 31 Drive, Modes 62N00 and 12N00 Without Considering Adjustment (A)A10VO 18, erive ports on side, Modes 62N00 & 12N00 Dimensions in inches (mm). (A)A10VO 18, ervice ports on side, Modes 62N00 & 12N00 View W 0.25 (6.3) Fange AE J (A) (Ø82.55 h8 ) DIA 3.27 (83) 1 W V 2.48 (63) 2.48 (63) 2.60 (66) 2.52 (64) 0.43 ( (67 ) 1.87 (47.6) 0.79 (20) 12N00 4 x M10 (0.67) (17) deep 0.87 (22.2) View V 0.45 (11.5) 1.69 (43) 5.71 (145) 7.68 (195) mech. dispacement imiter 4.19 (106.4) 5.98 (152) 2.06 (52.4) 12N (25) 4 x M10 (0.67) (17) deep 1.03 (26.2) haft ends K Parae with key IO (Ø ) DIA 0.83 (21. Centering 3) R3.15x6.7 DIN (28.6) 1.30 (33) ( ) 0.10 (2.5) 1.61 (4 R pined shaft 3/4 in 11T 16/32 DP 2) AE J (A) 3/4 in 0.55 (14) 1.50 (38) pined shaft 3/4 in 11T 16/32 DP 2) AE J (A) 2) ANI 92.1a1976, 30 pressure ange, fat root side fit, fank centering, toerance cass 5 usabe spine ength Ø 3/4 in 1/420UNC (22) 1.18 (30) 1.50 (38) U pined shaft 5/8 in 9T 16/32 DP 2) AE J (A) 0.62 (15.8) 0.94 (23.8) 1.25 (31.8) Centering 3) R3.15x6.7 DIN332 Ports Designation Port for tandard ize Peak Pressure [psi (bar)] Pressure port (standard pressure range) Threading in bot hoes Inet (standard pressure range ) Threading in bot hoes AE J518 IO 68 AE J518 IO 68 Tightening Torque Max [bft (Nm)] 3/4 in 3/816 UNC2; 0.79 (20) deep 5100 (350) 29 (40) 1 in 3/815 UNC2; 0.79 (20) deep 75 (5) 29 (40), 1 Case drain ( 1 pugged) IO /1618 UNF2 30 (2) 59 (80) Piot Pressure IO /1620 UNF2; 0.39 (10) deep 5100 (350) 29 (40) Contro pressure for DG contro DIN 3852 R 1/4 in 1740 (120) 48 (70) Dependent on the instaation position, port or 1 must be connected
16 Variabe Dispacement Pump (A)A10V, eries 31 ervice Ports at ide and Rear; Non Through Drive Without Considering Adjustment Fange AE J () 0.25 (6.3) 0.37 (9.5) DIA DIA (Ø101.6 ) (Ø101.6 h8 ) h (14) 1.57 (40) Port pate 62/ (13 9) 3.54 (90 ) Port pate 61/11 Port pate (9.5) 3.54 (90 ) 0.25 (6.3) 0.55 (14) 1.57 (40) 1 View V (164) 7.64 (194) 6.69 (170 ) 8.23 (20 9) 8.90 (226) V W 3.15 (80) 3.15 (80) 1.69 (43) max (113) 3.11 (79) View W Z DIA 0.55 (14) 6.85 (Ø174 ) Vave mounting for counter cockwise counter cockwise rotation rotation (146) 6.46 (164) 3.29 (83.5) 2.87 (7 3) 1.87 (4 7.6) 0.79 (20) 2.91 (74) 4.68 (119 ) 5.35 (13 6) 0.87 (22.2) 1.25 (32) 2.31 (58.7) Vave mounting for for counter cockwise counter cockwise rotation rotation 1.19 (30.2) 1.77 (45) 1.77 (45) max (110) 1.57 (40) 2.91 (74) 0.87 (22.2) 0.79 (20) 1.87 (47.6) 11/12N00 threads, M10; 17 deep 2.31 (58.7) 1.26 (32) 1.19 (30.2)
17 Mounting Dimensions, ize 45, eries 31 (A)A10V28 haft, Metric Mount, and Port Dimensions without considering adjustment haft P, Fange A Z ; View W View H pined shaft 7/8 in 13T 16/32 DP AE J () R pined shaft 7/8 in 13T 16/32 DP 1/420UNC2 DIA 7/8 in 0.63 (16 ) 0.99 ( ( (4 Drive shafts K Parae with key IO K Parae with 221 key IO Usuabe spine ength DIA 7/8 in 1/420UNC (16 ) 0.98 (25) 1.61 ( 4 U pined haft 3/4 in 11T 16/32 DP AE J (A) W pined haft 3/4 in 11T 16/32 DP AE J (A) DIA 3/4 in 1/420UNC (14) 1.18 (3 0) 1.50 (3 8) ANI 92.1a1976, 30 pressure ange, fat root side fit, fank centering, toerance cass 5 Usuabe spine ength DIA 3/4 in 1/420UNC ( 14 ) 0.83 ( (3 8) Ports (A)A10V 28 Designation Port for tandard ize Peak press. [psi (bar)] ervice ine (standard pressure range) Fixing thread Inet (standard pressure range ) Fixing thread AE J518 IO 68 AE J518 IO 68 3/4 in 3/816 UNC2; 0.79 (20) deep 5100 (350) 1 1/4 in 7/1614 UNC2; 0.94 (24) deep 75 (5) Tightening Torque, Max [bft (Nm)] tate 29 (40) O 48 (85) O, 1 Case drain ( 1 pugged) IO /416 UNF2; 0.47 (12) deep 30 (2) 118 (160) O Piot pressure IO /1620UNC2; 0.47 (12) deep 5100 (350) 29 (40) O Contro pressure for DG contro DIN 3852 R 1/4 in 1740 (120) 48 (70) O Dependent on the instaation position, port or 1 must be connected O = Must be connected
18 Mounting Dimensions, ize 45, eries 31 ervice Ports at ide and Rear; Non Through Drive Without Considering Adjustment Port Pate 62/12 N00 Fange AE J () 0.37 (9.5) 0.25 (6.3) h8 (Ø101.6 ) 6.06 (154) 3.78 (96 ) V 3.54 (90) (8 3) 0.55(Ø14) max (110) 1.57 (40) DIA (90) 3.17 (80.5) Port Pate 61/11 N00 Fange AE J () 0.56 (14.3) 1.77 (45) 0.37 (9.5) 0.25 (6.3) h8 (Ø101.6 ) DIA (14.3) 1.77 (45) (184) 8.62 ( 219 ) 8.98 (228) 3.78 (96 ) (18 9) 9.65 (245) W 5.75 (146) 7.24 (184) 3.68 (93.5) 5.08 (129) Contro vave 5.75 (146) mounting for counter cockwise rotation View Z 3.23 (82) 2.06 (52.4) 0.98 (Ø25) Contro vave mounting for counter cockwise rotation 40 max (110) 3.46 (88) Z 1.57 (Ø40) 2.75 (69.9 ) 1.03 (26.2) 1.40 (35.7) (50) (50) View View VV View W Contro vave mounting for counter cockwise rotation 1.03 (26.2) 11/12N00 threads M10; 17 deep (Ø25) (52.4) 5 (69.9) (Ø 4 0 ) 1.40 (35.7) 11/12N00 threads M12; 20 deep
19 Mounting Dimensions, ize 45, eries 31 (A)10V45 haft, Metric Mount, and Port Dimensions pined shaft 1 in 15T 16/32 DP pined shaft 1 in 15T 16/32 DP AE J () AE J () R pined R pined shaft shaft 1 in 115T in 15T 16/32 16/32 DP AE J744 AE J () () 1/420UNC2 DIA1 in 0.63 (16 ) 1.18 (3 0) 1.50 (3 8) 1.81 (45.9) Usabe spine ength DIA 1in 1/420UNC (16 ) 1.16 (29.5) 1.81 (45.9) U pined shaft 7/8 in 13T 16/32 DP U pined shaft 7/8 in 13T 16/32 DP AE J () AE J () DIA 7/8in 1/420UNC (16 ) 0.98 ( ( 4 ANI ANI 92.1a1976, 92.1a1976, pressure pressure ange, ange, fat root fat side root fit, side fank centering, fit, fank centering, toerance cass toerance 5 cass 5 W pined Wpined shaft shaft 7/8 7/8 in 13T in 13T 16/32 DP DP AE J744 AE J ()( ) Usabe spine ength DIA 7/8in 1/420UNC (16 ) 0.98 (25) 1.61 ( 4 K Parae with with key key IO haft P, IO Fange A 25 mm Ø haft Ports (A)A10V45 Designation Port for tandard ize Peak press. [psi (bar)] ervice ine (standard pressure range) Fixing thread Inet (standard pressure range) Fixing thread AE J518 IO 68 AE J518 IO 68 1 in 3/816 UNC2; 0.71 (17) deep 5100 (350) 1 1/2 in 1/213 UNC2N; 0.87 (22) deep 75 (5) Tightening Torque, Max [bft (Nm)] tate 29 (40) O 66 (90) O, 1 Case drain IO /814 UNF2 30 (2) 177 (240) O Piot pressure IO /1620 UNF2; 0.39 (10) deep 5100 (350) 29 (40) O Contro pressure for DG contro DIN 3852 R 1/4 in 1740 (120) 48 (70) O Dependent on the instaation position, Port or 1 must be connected O = Must be connected
20 Mounting Dimensions, ize 45, eries 31 oth Corporation (A)A10V()O RA 92701A/12.09 ervice Ports on ide and Rear; Non Through Drive s, size 71 Without Considering Adjustment re and fow contro; DFR/DFR1 cockwise Pressure rotation and and fow fow contro; contro; cockwise cockwise rotation rotation efore finaizing your design request a certified instaation drawing. Dimensions in inches and (mm). With port pate 92 With port pate 92 (others avaiabe) 7.20 (18 3) 4.53 (115 ) (18 ) (5 3) (2 17 ) (257) View V Mode 92 Fange AE J (C) View V V0.50 (12.7) 7.20 (18 3) 0.24 (6 ) 4.53 (115 ) DIA (Ø127 h8 ) W 2.06 (52.4) 0.98 (25) 4.09 (104) 4.09 (104) 3.86 (98 ) DIA (18 ) V(E) V 4.09 (104) 4.09 (104) 3.86 (98 ) DIA (18 ) 0.71 (18 ) ( ( (5 3) 8.27 ( 210 ) 8.27 ( 210 ) (107.5) (2 17 ) 5.63 (143) 4.23 (107.5) 5.63 (143) (257) 6.30 (160 ) 6.30 (160 ) Vave mounting for W(F) Vave mounting for counter View cockwise W counter cockwise Mode 92 rotation W rotation View W View E View F 1.69 (42.9) (40) 3.62 (92) max (110) (40) 3.62 (92) max (110) 1.03 (26.2) 3.06 (77.8) 1.97 (50) With port pate (262) 4.53 (115 ) (18 ) (5 3) (223) (2 79 ) View Z With port pate (92) 0.50 (12.7) (262) (26.2) 0.24 (6 ) 4.53 (115 ) 0.98 (25) Fange AE J (C) DIA (Ø127 h8 ) max (110) 1.57 (40) Z 0.71 (18 ) 2.09 (5 3) (50) 8.78 (223) (2(77.8) 79 ) 1.57 (40) 2.06 (52.4) 2.28 (58) max (110) 1.69 (42.9) 2.28 (58) Z Vave mounting for counter cockwise rotation 3.62 (92) 1.03 (26.2) 0.98 (25) View Z 1.97 (50) 3.06 (77.8) 2.06 (52.4) 2.28 (58) 1.69 (42.9) 2.28 (58) Vave mounting for counter cockwise rotation
21 Mounting Dimensions, ize 45, eries 31 (A)10V71 haft, Metric Mount, and Port Dimensions pined shaft 1 1/4 in 14T 12/24 DP AE J (C) 2) 5/1618UNC2 DIA 1 1/4in 0.75 (19 ) 1.56 (39.5) 1.87 (47.5) 2.18 (55.4) DIA 1 1/4in 5/1618UNC (19 ) Usabe 1.50 (3 8) spine ength 2.18 (55.4) W pined shaft 1 in 15T 16/32 DP AE J () 2) R pined shaft 1 1/4 in 14T 12/24 DP AE J (C) 2) Usabe spine ength DIA 1 1/4in 5/1618UNC (19 ) 1.50 (3 8) 2.18 (55.4) 5/1618UNC2 DIA 1 1/4in DIA 1 in 0.75 (19 ) 1.56 (39.5) 1.87 (47.5) 2.18 (55.4) 1/420UNC (16 ) 1.18 (3 0) 1.50 (3 8) haft P, IO Fange A 32 mm Ø 1.81 haft (45.9) 0.75 (19 ) 1.56 (39.5) 1.87 (47.5) 2.18 (55.4) U pined shaft 1 in 15T 16/32 DP AE J () 2) DIA 1 in 1/420UNC2 Usabe 1.50 (3 8) spine ength 0.63 (16 ) 2.18 (55.4) 1.18 (3 0) 1.50 (3 8) 1.81 (45.9) Usabe spine ength DIA 1 1/4in 5/1618UNC2 DIA 1 in 1/420UNC (19 ) 0.63 (16 ) 1.18 (3 0) 1.81 (45.9) K Parae with key IO Usabe spine ength DIA 1 in 1/420UNC (16 ) 1.18 (3 0) 1.81 (45.9) 2) ANI 92.1a1976, 30 pressure ange, fat root side fit, fank centering, toerance cass 5 Ports (A)A10V71 Designation Port for tandard ize Peak press. [psi (bar)] ervice ine (standard pressure range) Fixing thread Intet (standard pressure range) Fixing thread AE J518 IO 68 AE J518 IO 68 Max Tightening Torque [bft (Nm)] 1 in 3/816 UNC2; 0.71 (18) deep 5100 (350) 29 (40) 2 in 1/213 UNC2; 0.87 (22) deep 75 (5) 66 (90), 1 Case drain IO /814 UNF2 30 (2) 177 (240) O Piot pressure IO /814 UNF2; 0.39 (10) deep 5100 (350) 29 (40) O Contro pressure for DG contro DIN 3852 R 1/4 in 1740 (120) 48 (70) O Dependent on the instaation position, port or 1 must be connected O = Must be connected tate O O
22 Mounting Dimensions, ize 45, eries 31 ervice Ports on ide & Rear; Non Through Drive Without Considering Adjustment Dimensions, size A/12.09 Port Pate 62/12 NOO 0.50 (12.7) Port pate (250) 0.24 (6) 6.89 (175) Fange AE J (AE 0.50 C) (12.7) 9.84 (250) 0.24 (6) 6.89 (175) Fange AE J (AE C) DIA (Ø127 h8 ) DIA (Ø127 h8 ) 0.79 (20) (95) (275) 0.79 (20) (317) (95) (275) W (317) V V W 11/12N00 threads M14; 19 deep 3.94 (100)3.94 (100) 3.94 (100)3.94 (100) 0.69 (17.5) 5.98 (152) 0.69 (17.5) 5.98 (152) 4.17 (106) 4.17 (106) 1.26 (32) 2.63 (66.7) 1.26 (32) 2.63 (66.7) 1.25 (31.8) 1.25 (31.8) ( (210) 4.65 (118) 5.84 (148.4) Vave 6.50 (165) Vave mounting mounting for for counter counter 7.13 (18 cockwise rotation cockwise rotation 8.27 (210) 4.65 (118) 5.84 (148.4) View V 6.50 (165) Vave mounting View V View W for counter cockwise rotation View V 3.50 (88.9) 3.50 (88.9) 2.36 (60) 2.36 (60) View W 2.00 (50.8) 1.57 (40) (95) (40) max (110) max (110) 3.74 (95) 11/12N00 threads M14; 19 deep 2.00 (50.8) 0.50 (12.7) Fange AE J (AE C) DIA (Ø127 h8 ) Port pate 61 Port Pate 61/11 NOO 6.89 (175) 0.24 (6) 0.79 (20) (95) (288) (327) (344) 1.57 (40) max (110) Z View View Z Z 3.90 (99) 2.63 (66.7) 1.26 (32) 2.36 (60) 3.50 Vave mounting for counter (88.9) cockwise rotation 1.25 (31.8) 2.16 (55) 2.00 (50.8) 2.16 (55) Vave mounting for counter cockwise rotation
23 Mounting Dimensions, ize 45, eries 31 Drive shafts Drive hafts pined pined shaft 1 1/2 shaft in 117T 1/212/24 in 17T DP 12/24 DP pined shaft 1 1/2 in 17T 12/24 DP AE J744 AE 384 J744 (CC) 384 (CC) AE J (CC) 7/1614UNC2 DIA1 1/2in 7/1614UNC2 DIA1 1/2in 1.10 (28) 1.10 (28) 1.72 (43.6) 1.72 (43.6) 2.13 (54) 2.13 (54) 2.44 ( ) (6 1.9) K Parae K Parae with key with key K Parae with key IO IO IO U pined U pined shaft 1 1/4 shaft in 114T 1/4 12/24 in 14T DP 12/24 DP W pined W pined shaft 1 1/4 shaft in 114T 1/4 12/24 in 14T DP 12/24 DP W pined shaft 1 1/4 in 14T 12/24 DP AE AE U pined J shaft (C) 1 1/4 in 14T 12/24 DP AE AE J (C) J (C) J (C) DIA 1 1/4in 5/1618UNC (19 ) 1.38 (35) 2.18 (55.4) usabe spine ength DIA 1 1/4in 5/1618UNC (19 ) 1.38 (35) 2.18 (55.4) ANI 92.1a1976, 30 pressure ange, fat root side fit, fank centering, toerance cass 5 ANI 92.1a1976, 30 pressure ange, fat root side fit, fank centering, toerance cass 5 haft P, IO Fange A mm mm Ø 0haft Ports Ports (A)A10V 100 Designation Port Port for for tandard tandard ize 2) ize Peak press. Peak press. tate [psi (bar)] [psi (bar)] 3) Max Tightening tate ervice ine (high pressure range) AE J /4 in Torque Fixing thread IO 68 1/213 UNC2; 0.75 (19) deep 5100 (350) O [bft (Nm)] ervice ine (high pressure range) AE J /4 in O Intet (standard pressure range) AE J /2 in Fixing thread IO 68 1/213 UNC2; 0.75 (19) deep 5100 (350) 66 (90) Fixing thread IO 68 1/213 UNC2; 1.06 (17) deep 75 (5) O Intet (standard pressure range) AE J /2 in O Case Fixing drainthread IO IO /16121/213 UNF2 UNC2; 1.06 (17) deep 30 (2) 75 (5) O 4) 66 (90) 1, Case 1 Case drain drain IO IO /16121 UNF2 1/1612 UNF2 30 (2) 30 (2) pugged 265 (360) O Piot pressure IO /1620 UNF2; 0.39 (10) deep 5100 (350) O Piot pressure IO /1620 UNF2; 0.39 (10) deep 5100 (350) 59 (80) O Contro pressure for DG contro DIN 3852 R 1/4 in 1740 (120) O Contro pressure for DG contro DIN 3852 R 1/4 in 1740 (120) 59 (80) O 2) For the max. tightening torques the instructions on page 44 must be observed. 3) Appication Dependent dependent on the pressure instaation spikes position, can occur.. port Pease or consider 1 must this be when connected seecting measuring equipment or fittings 4) O Dependent = Must be on the connected instaation position, port or 1 must be connected O = Must be connected (pugged on deivery))
24 Mounting Dimensions, ize 45, eries 31 ervice ports on side; Non through drive, Modes 62N00 and 12N00 View W mech. dispacement imiter max. Fange AE J (D) 12N00 M12; 17 deep mech. dispacement imiter min. View V mech. dispacement imiter min. haft end K Parae with key IO mech. dispacement imiter pined shaft 1 3/4 in 13T 8/16 DP AE J (D) 12N00 M14, 19 deep mech. dispacement imiter max. Designation Port for tandard ize Peak Pressure [psi (bar] Pressure port (standard pressure range) Threading in bot hoes Inet (standard pressure range) Threading in bot hoes AE J518 IO 68 AE J518 IO 68 Dependent on the instaation position, port or 1 must be connected O = Must be connected Max Tightening Torque [bft (Nm)] 1 1/4 in 1/213 UNC2; 0.75 (24) deep 5100 (350) 66 (90) 2 1/2 in 1/213 UNC2; 0.94 (24) deep 75 (5) 66 (90), 1 Case drain ( 1 pugged) IO /1612 UNF2 30 (2) 265 (360) Piot pressure IO /1618 UNF2; 0.51 (13) deep 5100 (350) 59 (80) Contro pressure for DG contro DIN 3852 M14 x 1.5; 0.47 (12) deep 1740 (120) 59 (80)
25 Through Drive Mounting Options haft Torque Data Axia piston units A10V can be suppied with a through drive as shown in the ordering code on page 3. The type of through drive is determined by codes (K40K...). If the combination pump is not mounted in the factory, the simpe type code is sufficient. Incuded in this case are: shaft couper, seas, and if necessary an adapter fange. Maximum permissibe input and through drive torque. T tot T thr The drive torques for pump 1 and pump 2 can be spit up as required. However the max. permissibe input torque T tot as we as the max. permissibe through drive torque T thr may not be exceeded. Max. perm. input torque T tot With U shaft U T tot b.ft (Nm) 43 (59) () 139 (188) () 439 (595) () With shaft K T tot b.ft (Nm) 77 (104) 107 (145) 156 (212) 319 (433) 553 (750) 875 (1186) With shaft T tot b.ft (Nm) 92 (124) 146 (198) 235 (319) 462 (626) 814 (1104) 1195 (1620) With shaft R T tot b.ft (Nm) 111 (150) 166 (225) 295 (400) 475 (644) () () Max. perm. through drive torque T thr W ith shaft K T thr b.ft (Nm) 77 (104) 107 (145) 156 (212) 319 (433) 553 (750) 875 (1186) W ith shaft T thr b.ft (Nm) 80 (108) 118 (160) 235 (319) 363 (492) 574 (778) 934 (1266) W ith shaft R T thr b.ft (Nm) 88 (120) 130 (176) 269 (365) 404 (548) () () Keyed shaft T thr keyed b.ft (Nm) 53 (72) 83 (112) 132 (179) 209 (283) 293 (398) 411 (557) T tot = max. permissibe input torque pump 1 T thr = max. permissibe through drive torque T thr keyed = max. permissibe through drive torque at through drive to keyed shaft Permissibe overhang moment Permissibe overhang moment m 1, m 2, m 3 weight of pump [bs (kg)] 1, 2, 3 distance to center of gravity [in (mm)] 1 T m = (m m m 3 3 ) 12 [b.ft] 1... [Nm] 102 ize Permissibe overhang moment T m b.ft (Nm) 369 (500) 649 (880) 1010 (1370) 1593 (2160) 2213 (3000) 3319 (4500) at dyn. acceeration T m b.ft (Nm) 37 (50) 65 (88) 101 (137) 159 (216) 221 (300) 332 (450) 10g = 98.1 m/s 2 Weight m bs (kg) 26,5 (12) 33 (15) 46 (2 73 (33) 99 (45) 132 (60) Distance to center of gravity 1 in (mm) 3.54 (90) 4.33 (110) 5.12 (130) 5.91 (150) 6.30 (160) 6.30 (160)
26 Through Overview Drive of through Mounting drive Options mounting options K (C) Dimensions of Through Drives Dimensions of through drives K01 Fange AE J (A) Hub for spined shaft to ANI.92.1a1976 5/8 in 9T 16/32 DP section A (AE J (A)) ize A 1 A 3 A (182) 0.57 (14,5) 1.65 (42) (204) 0.63 (16) 1.85 (47) (229) 0.63 (16) 2.09 (53) (267) 0.79 (20) 2.40 ( (338) (350) 0.79 (20) 0.63 (17) 2.56 (65) 3.03 (77) to pump to pump mounting fange thread thread metric metric
27 A 5 45 A A 4 A 3 DIA 4.19 (ø106.5) A 1 A 2 DIA (ø ) A (10) A 4 (ø ) Dimensions of Through Drives K52 Fange AE J (A) Hub for spined shaft to ANI.92.1a1976 3/4 in 11T 16/32 DP section A to pump mounting fange thread metric (AE J (A)) ize A 1 A 2 A 3 A 4 A M10; 0.57 (14,5) deep (182) (40) (18,8) (43) M10; 0.63 (16) deep (204) (39) (18,8) (47) M10; 0.63 (16) deep (229) (40,5) (18,9) (53) M10; 0.79 (20) deep (267) (40) (21,3) ( M10; 0.79 (20) deep (338) (40) (19) (65) M10; 0.67 (17) deep (350) (4 (18,9) (77) K02/K68 Fange AE J () Hub for spined shaft to ANI.92.1a1976 7/8 in 13T 16/32 DP (AE J ()) section A ize A 1 A 2 A 3 A 4 A M12; 0.71 (18) deep omitted on size 28 A 45 A 3 (204) (43) (17,8) (47) M12; 0.71 (18) deep DIA 5.75 (ø146) A 5 DIA (229) (42) (17,9) (53) M12; 0.79 (20) deep (267) (43) (20,3) ( M12; 0.79 (20) deep A 5 (338) (4 (18) (65) to pump mounting fange A 1 A (10) thread metric M12; 0.79 (20) deep (350) (44) (17,9) (77) pressure ange 30, fat root side fit, toerance cass 5 (AE J ()) A 45 section A A 4 A 3 ize A 1 A 2 A 3 A 4 A M12; 0.71 (18) deep (229) (47,5) (18,4) (53) M12; 0.79 (20) deep DIA 5.75 (ø146) DIA ,050 (ø101,6 +0,020 ) (267) (47,5) (20,8) ( M12; 0.79 (20) deep (338) (47,5) (18,2) (65) M12; 0.79 (20) deep A 5 (350) (47,5) (18,4) (77) to pump mounting fange A 1 A (10) thread metric
28 Dimensions of Through Drives K07 Fange AE J (C) Hub for spined shaft to ANI.92.1a /4 in 14T 12/24 DP (AE J (C)) section A ize A 1 A 2 A 3 A 4 A M16; 0.70 (18) deep omitted on size 71 A 45 DIA 7.13 (ø18 A 5 thread metric omitted on size 71 A 4 A 3 DIA (ø ) (267) (55,5) (22) ( M16; 0.95 (24) deep (338) (57) (19,5) (65) M16; 0.95 (24) deep (350) (60) (19,4) (77) 0.51 (13) to pump mounting fange A 2 A 1 K24 Fange AE J (C) Hub for spined shaft to ANI.92.1a /2 in 17T 12/24 DP section A (AE J (CC)) ize A 1 A 3 A (338) 0.95 (24) 2.56 (65) (350) 0.95 (34) 3.03 (77) to pump mounting fange thread metric Dimensions of through drives K17 Fange AE J (D) Hub for spined shaft to ANI.92.1a /4 in 13T 8/16 DP section A pressure ange 30, fat root side fit, toerance cass 5 (AE J (D)) ize A 1 A 3 A (350 approx (ca (77) to pump mounting fange thread metric
29 Instaation Notes notes Optiona instaation position. The pump housing must be fied with fuid during commissionig and operation. In order to attain the owest noise eve, a connections (suction, pressure, piot, case drain) must be inked by fexibe members to tank. Avoid pacing a check vave in the case drain ine. The case drain hose corresponding to the size of the case drain port shoud be instaed at the highest case drain port ocation. Vertica instaation (shaft end upwards) Foowing instaation conditions must be taken into account: t t Arrangement inside the reservoir efore instaation fi pump housing, keeping it in a horizonta position. a) If the min. fuid eve is equa to or above the pump mounting surface: Cose port, " 1 " and open; 1 piped and aso with suction pipe (see fig.. b) If the min. fuid eve is beow the pump mounting surface: pipe port and acc. to fig. 2, cose port (compare item imiting conditions) Note: In order to avoid damages to the pump, a attached parts (e.g. protective caps, covers, etc.) must be removed before instaation. Fuid Arrangement outside the reservoir efore instaation fi pump housing whie keeping it in a horizonta position. For mounting above the tank see fig. 2. imiting condition: Min. pump inet pressure p abs min = 12 psi (0,8 bar) under static and dynamic oading. Note: Avoid mounting above tank wherever possibe in order to attain a ow noise eve. The permissibe suction height h is a resut of the overa pressure oss, but may not be greater than h max = 31.5 in (800 mm) (Immersion depth h t min = 8 in/200 mm). Overa pressure oss Δp Ges = Δp 1 + Δp 2 + Δp 3 (1 p abs min ) = 0,2 bar Δp 1 : Pressure oss inpipe due to acceerating coumn of fuid Δp 1 = 1 min. 8 in (200mm) 1 t mi h ma x h n ρ.. dv dt [bar] Fuid baffe fig. 1 fig. 2 ρ =density [kg/m 3 ] = pipe enth [m] dv/dt = rate of change in fuid veocity[m/s 2 ] Δp 2 : Pressure odd due to static head Δp 2 = h. ρ. g [bar] h = head [m] ρ = density [kg/m 3 ] g = gravity. = 9,81 m/s 2 Δp 3 : ine osses (ebows etc.) Horizonta instaation The pump must be instaaed in such a manner, that either or 1 is at the top. Arrangement inside the reservoir a) If the min. fuid eve is above the top of the pump: Cose 1, "" and open, mount suction pipe to port, and pipe at east 200 mm away from suction pipe. (see. fig. 3) b)if the min. fuid eve is equa to or beow the top of the pump: Pipe port "" and "" acc.to.fig. 4, port " 1 " cosed. (compare imiting conditions) Note: In order to avoid damages to the pump, a attached parts (e.g. protective caps, covers, etc.) must be removed before instaation. 1 Arrangement outside the reservoir Fuid min. 8 in (200mm) Fi pump housing before commissioning. Pipe port and the higher port or 1 a) When mounting above the reservoir: see fig. 4 (compare item imiting conditions) b) Mounting beow the reservoir: pipe ports and according to fig. 5, cosed. baffe 1 baffe 1 Fuid h n Fuid h n mi mi t mi h ma x h n fig. 3 fig. 4 fig. 5
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