QUICKJACK WARNING INSTALLATION AND OPERATION MANUAL MODELS: BL-3500 BL ,500 / 5,000 POUND CAPACITY QUICKJACK

Transcription

1 ! IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH JACK INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH. MAN REV B P/N INSTALLATION AND OPERATION MANUAL 3,500 / 5,000 POUND CAPACITY QUICKJACK MODELS: BL-3500 BL-5000 WARNING VER B VER B RECEIVING The shipmen should be horoughly inspeced as soon as i is received. The signed Bill of Lading is acknowledgemen by he shipping carrier as receip of his produc as lised in your invoice as being in a good condiion of shipmen. If any of hese goods lised on his Bill of Lading are missing or damaged, do no accep goods unil he shipping carrier makes a noaion on he freigh bill of he missing or damaged goods. Do his for your own proecion. BE SAFE Your new jack was designed and buil wih safey in mind. However, your overall safey can be increased wih proper raining and houghful operaion on he par of he operaor. DO NOT operae or repair his equipmen wihou reading his manual and he imporan safey insrucions shown inside. Keep his operaion manual near he jack a all imes. Make sure ha ALL USERS read and undersand his manual. PATENTED. ALL RIGHTS RESERVED By Ranger Producs 1645 Lemonwood Dr. Sana Paula, CA , USA Toll Free Tel:

2 CAR JACK SUPPORT SYSTEM This insrucion manual has been prepared especially for you. Your new jack is he produc of over 40 years of coninuous research, esing and developmen; i is he mos echnically advanced vehicle jack on he marke oday. READ THIS ENTIRE MANUAL BEFORE INSTALLATION & OPERATION BEGINS The manner in which you care for and mainain your QuickJack will have a direc effec on is overall performance and longeviy. RECORD HERE THE FOLLOWING INFORMATION WHICH IS LOCATED AT THE FRONT END OF YOUR MACHINE. Model No. Serial No. Dae of Mfg. PRODUCT WARRANTY Our comprehensive produc warrany means more han a commimen o you; i s also a commimen o he value of your new Ranger Produc. For full warrany deails and o regiser your new jack conac your neares Ranger Producs dealer or visi: Your new QuickJack is covered under warrany for one year on equipmen srucure; one year on all operaing componens and ooling/accessories, o he original purchaser, o be free of defecs in maerial and workmanship. The manufacurer shall repair or replace a heir opion for his period hose pars reurned o he facory freigh prepaid which prove upon inspecion o be defecive. The manufacurer will pay labor coss for he firs 12 monhs only on pars reurned as previously described. The warrany does no exend o... Defecs caused by ordinary wear, abuse, misuse, negligence, shipping damage, improper insallaion, volage or lack of required mainenance; Damages resuling from purchaser s neglec or failure o operae producs in accordance wih insrucions provided in he owner s manual(s) and/or oher accompanying insrucions supplied; Normal wear iems or service normally required o mainain he produc in a safe operaing condiion; Any componen damaged in shipmen; Oher iems no lised bu may be considered general wear pars; Damage caused by rain, excessive humidiy, corrosive environmens or oher conaminans. THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF A BENDPAK INC. / RANGER PRODUCT OR THE BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY. NOTE: Every effor has been aken o ensure complee and accurae insrucions have been included in his manual, however, possible produc updaes, revisions and or changes may have occurred since his prining. Quickjack reserves he righ o change specificaions wihou incurring any obligaion for equipmen previously or subsequenly sold. 2

3 TABLE OF CONTENTS Produc Warrany Specificaions Definiions of Hazard Levels Imporan Safey Insrucions Pars Invenory / Specificaions Tools Required / Geing Sared Selecing Sie / Floor Requiremens Unpacking / Insalling Cylider Fiings Insalling Cylinder Fiings (Con d) / Insalling Inflaion Valves Pressurizing Air Bole Cylinders / Power Uni Assembly Power Uni Assembly (Con d) Filling Power Uni Reservoir / Preparing Hoses Preparing Hoses (Con d) Jack Preparaion Bleeding he Cylinders Bleeding he Cylinders (Con d) / Operaion and Use Typical Jacking Poins / To Raise Jack Frames To Raise Jack Frames (Con d) / To Lower Jack Frames Imporan Operaing / Mainenance Insrucions Pars Breakdowns SPECIFICATIONS 3

4 Say clear of any moving pars ha can fall and cause injury. These insrucions mus be followed o insure proper insallaion and operaion of your jack. Failure o comply wih hese insrucions can resul in serious bodily harm and void produc warrany. Manufacurer will assume no liabiliy for loss or damage of any kind, expressed or implied resuling from improper insallaion or use of his produc. DEFINITIONS OF HAZARD LEVELS Idenify he hazard levels used in his manual wih he following definiions and signal words: Wach for his symbol as i means: Immediae hazards which will resul in severe personal injury or deah. Wach for his symbol as i means: Hazards or unsafe pracices which could resul in severe personal injury or deah. Wach for his symbol as i means: Hazards or unsafe pracices which may resul in minor personal injury, produc or propery damage. OWNER S RESPONSIBILITY To mainain he jack and user safey, he responsibiliy of he owner is o read and undersand hese insrucions: IMPORTANT NOTICE Follow all insallaion and operaion insrucions. Make sure insallaion conforms o all applicable Local, Sae, and Federal Codes, Rules, and Regulaions; such as Sae and Federal OSHA Regulaions and Elecrical Codes. Carefully check he produc for correc iniial funcion. Read and follow he safey insrucions. Keep hem readily available for machine operaors. Make cerain all operaors are properly rained, know how o safely and correcly operae he uni, and are 4 properly supervised. Allow uni operaion only wih all pars in place and operaing safely. Carefully inspec he uni on a regular basis and perform all mainenance as required. Service and mainain he uni only wih auhorized or approved replacemen pars. Keep all insrucions permanenly wih he uni and all decals on he uni clean and visible. INSTALLER / OPERATOR PLEASE READ AND FULLY UNDERSTAND. BY PROCEEDING YOU AGREE TO THE FOLLOWING: I have visually inspeced he sie where he jack is o be insalled and verified he concree o be in good condiion and free of cracks or oher defecs. I undersand ha insalling a jack on cracked or defecive concree could cause jack failure resuling in personal injury or deah. I undersand ha a level floor is required for proper insallaion and level lifing. I undersand ha I am responsible if my floor is of quesionable slope and ha I will be responsible for all charges relaed o pouring a new level concree slab if required and any charges. I will assume full responsibiliy for he concree floor and condiion hereof, now or laer, where he above equipmen model is o be insalled. Failure o follow Danger, Warning, and Cauion insrucions may lead o serious personal injury or deah o operaor or bysander or damage o propery. BEFORE YOU BEGIN RECEIVING YOUR SHIPMENT The shipmen should be horoughly inspeced as soon as i is received. The signed bill of lading is acknowledgemen by he carrier of receip in good condiion of shipmen covered by your invoice. If any of he goods called for on he bill of lading are shored or damaged, do no accep hem unil he carrier makes a noaion on he freigh bill of he shored or damaged goods. NOTIFY THE CARRIER AT ONCE if any hidden loss or damage is discovered afer receip and reques he carrier o make an inspecion. IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN THE CARRIER A CLEAR RECEIPT. File your claim wih he carrier promply. Suppor your claim wih copies of he bill of lading, freigh bill, invoice, and phoographs, if available.

5 By Ranger Producs IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS Read hese safey insrucions enirely. Do no aemp o insall his QuickJack if you have never been rained on basic vehicle jack insallaion procedures. Never aemp o lif componens wihou proper lifing ools such as forklifs or cranes. Say clear of any moving pars ha may fall and cause injury. When using your garage equipmen, basic safey precauions should always be followed, including he following: 1. Read and undersand all insrucions and all safey warnings before operaing jack. 2. Care mus be aken as burns can occur from ouching ho pars. 3. DO NOT operae equipmen wih a damaged cord or hose or if he equipmen has been dropped or damaged unil i has been examined by a qualified service person. 4. DO NOT le a cord hang over he edge of he able, bench, or couner or come in conac wih ho manifolds or moving fan blades. 5. Care should be aken o arrange he cord and hose so ha i will no be ripped over or pulled. 6. Adequae venilaion should be provided when working on operaing inernal combusion engines. 7. Keep hair, loose clohing, fingers, and all pars of body away from moving pars. Keep fee clear of jack when lowering. Avoid pinch poins. 8. Use only as described in his manual. Use only manufacurer s recommended aachmens. 9. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impac resisan lenses, hey are no safey glasses. 10. Consider work environmen. Keep work area clean. Cluered work areas invie injuries. Keep areas well li. 11. Only rained operaors should operae his jack. All non-rained personnel should be kep away from he work area. Never le non-rained personnel come in conac wih, or operae jack. 12. Clear area if vehicle is in danger of falling. 13. ALWAYS make sure he safeies are engaged before aemping o work on or near a vehicle. 14. MAINTAIN WITH CARE. Keep jack clean for beer and safer performance. Follow manual for proper lubricaion and mainenance insrucions. Keep conrol handles and/or buons dry, clean and free from grease and oil. 15. Check for damaged pars. Check for alignmen of moving pars, breakage of pars or any condiion ha may affec operaion of jack. Do no use jack if any componen is broken or damaged. 16. NEVER remove safey relaed componens from he jack. Do no use jack if safey relaed componens are missing or damaged. 17. STAY ALERT. Use common sense and wach wha you are doing. Remember, SAFETY FIRST. SAVE THESE INSTRUCTIONS IN AN ACCESSIBLE LOCATION 5

6 PARTS INVENTORY Be sure o ake a complee invenory of pars prior o beginning insallaion. Descripion Qy Frame Assemblies 2 Power Uni wih Carrier 1 Quick Connec Twin Hose Assembly 1 Quick Connec Hoses 2 Rubber Lif Blocks 8 Frame Handles 2 Pars Box (Packing Lis Enclosed) 1 Frame Assemblies Twin Hose Assembly Power Uni wih Carrier Shor Leader Hoses Rubber Lif Blocks MODEL BL-3500 BL-5000 Lifing Capaciy per Pair 3,500Lbs. / 1588Kg. 5,000Lbs. / 2268Kg. Frame Lengh (Overall): 61.5" / 1562mm 69" / 1753mm Frame Widh: 10.5" / 267mm 11.25" / 286mm Rubber Lif Block Posiion Min.: 28.75" / 730mm 35.5" / 902mm Rubber Lif Block Posiion Max.: 43.75" / 1111mm 50.5" / 1283mm Plaform lifing heigh (frame only): / 425mm 18.5 / 470mm Plaform lifing heigh (wih rubber lif blocks): 20 / 508mm 22 / 559mm Minimum collapsed heigh: 3 / 76mm 3 / 76mm Sandard Moor(*) 110VAC / 60Hz.1Ph. 110VAC / 60Hz.1Ph. * Opional 12-Vol DC Moor available. The design, maerial and specificaions are subjec o change wihou noice. 6 Quick Frame Handles SPECIFICATIONS

7 Open-End Wrench Se: SAE/Meric Socke And Rache Se: SAE/Meric TOOLS REQUIRED Phillips Screwdriver Wrench sizes: 7/16, 3/8, 5/8, 11/16 and 3/4 IMPORTANT NOTICE THESE INSTRUCTIONS MUST BE FOLLOWED TO ENSURE PROPER INSTALLATION AND OPERATION OF YOUR JACK. FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY HARM AND VOID PRODUCT WARRANTY. MANUFACTURER WILL ASSUME NO LIABILITY FOR LOSS OR DAMAGE OF ANY KIND, EXPRESSED OR IMPLIED, RESULTING FROM IMPROPER INSTALLATION OR USE OF THIS PRODUCT. PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION STEP 1 Selecing Sie Before insalling your new jack, check he following: 1. JACK LOCATION: Always make sure ha adequae space is available for insallaion. Your new QuickJack is shipped in wo boxes. Approximae dimensions are shown below. STEP 3 Unpacking 1. Afer choosing he area of insallaion, open packaging and remove he frames, handles, hoses and power uni. 2. Place he QuickJack frames near work area. 2. OVERHEAD OBSTRUCTIONS: The area where he jack will be locaed should be free of any overhead obsrucions such as heaers, building suppors, elecrical lines ec. 3. DEFECTIVE FLOOR: Visually inspec he sie where he jack is o be insalled and check for defecive concree or asphal. STEP 2 Floor Requiremens STEP 4 Insalling Cylinder Fiings 1. Remove he shipping plugs from he hydraulic cylinders as shown below. FLOOR DO NOT MUST POSITION BE DRY, JACK FLAT, FRAMES LEVEL AND IN THE COMPACT PATH AND OF HAVE A VEHICLE A MINIMUM OR DRIVE COMPRESSIVE OVER JACK STRENGTH FRAMES. OF PERSONAL 500 PSI. A INJURY, LEVEL PRODUCT FLOOR IS REQUIRED OR PROPERTY FOR PROPER INSTALLATION DAMAGE MAY AND RESULT. LEVEL LIFTING. This jack mus be insalled on a solid level area wih no more han 3 of slope. Failure o do so could cause personal injury or deah. 7

8 2. Insall he 90º O-ring fiings and posiion he fiings a 10 o clock. 2. Wrap he hreads on he wo air inflaion valves wih Teflon ape. When applying ape, wrap i hree imes in direcion shown below. 3. Using a wrench, secure he fiing nu. 3. Carefully hread each air inflaion valve ino each air bole cylinder as shown. NOTE: I is srongly recommended ha valve cores be sared by hand o minimize cross-hreading. STEP 5 Insalling Inflaion Valves Appropriae procedures mus be employed for effecive assembly of he air inflaion valve locaed on each air bole cylinder. Insallaion orque and cleanliness should be addressed when insalling. 1. Using a hex key wrench, remove shipping plugs from boh air bole cylinders. 4. Genly ighen each inflaion valve. EXCESS PACKING OIL MAY RELEASE FROM THE AIR BOTTLE CYLINDER. AVOID CONTACT WITH HYDRAULIC FLUIDS. USE PERSONAL PROTECTIVE EQUIPMENT. IF HYDRAULIC FLUID COMES IN CONTACT WITH EYES, GETS INTO THE BLOODSTREAM OR IS SWALLOWED, PLEASE CONSULT A DOCTOR IMMEDIATELY. 8

9 STEP 6 Pressurizing Air Bole Cylinders 1. IMPORTANT: Make sure lif frames are in he fully lowered posiion during he following procedures. 2. Remove dus cap from each air inflaion valve. 6. Replace dus caps. The dus cap on each inflaion valve helps o reain air. If he valve does no have a cap, he air bole cylinders may deflae noiceably sooner. 3. If he valve hasn been opened for a while, use a valve ool o release a shor hiss of air o check valve for proper operaion and o drain any accumulaed oil. Holding he valve open deflaes he air bole cylinder. 4. Using a pump or air compressor, inflae each air bole cylinder o 50-PSI. Pull he connecor off quickly parallel o he valve o minimize air loss. STEP 7 Power Uni Assembly 1. IMPORTANT: Moun he Power Uni o carrier using faseners and spacer as shown in illusraion below. 5. Press he air pressure gauge evenly ono he valve sem and record he reading given. If here is a hissing sound, he gauge is no igh or even enough for an accurae reading. DO NOT EXCEED 50-PSI. 9

10 2. Remove proecive shipping plugs from boh power uni pors. 6. Insall male quick-connec fiing o lower double-male fiing. 3. Locae boh double-male O-ring fiings, hen wrap Teflon ape on pipe hreads only - NOT O-RING SIDE. 7. Securely ighen fiing. 4. Place one double-male O-ring fiing in he lower por, wih he O-ring facing inward. 8. Repea same seps for he upper por. Boh fiings should be insalled as shown in he images below. 5. Securely ighen fiing. TING COMPONENTS AND CHECK FOR PROPER 10

11 STEP 8 Filling Power Uni Reservoir STEP 9 Preparing Hoses DURING THE START-UP PROCEDURE OBSERVE ALL OPERATING COMPONENTS AND CHECK FOR PROPER INSTALLATION AND ADJUSTMENT. DO NOT ATTEMPT TO RAISE A LOAD UNTIL A THORUGH OP- ERATIONAL CHECK HAS BEEN COMPLETED. 1. Remove complee oil reservoir fill cap and screw nu assembly using an adjusable wrench. READ THE FOLLOWING PROCEDURES BEFORE ATTEMPTING TO CONNECT HOSES TO QUICKJACK AND POWER UNIT. 1. Remove proecive caps from hreaded fiings on boh ends of Twin Hose Assembly. 2. Remove cap and place in a non-conaminaed area. 2. Wrap he hreads wih Teflon ape. When applying ape, wrap i hree imes in direcion shown below. 3. Fill he reservoir wih approximaely 2 quars of auomaic ransmission fluid. Make sure he funnel used o fill he power uni oil reservoir is clean. 3. Insall female quick-connec fiing ono hreaded end. 4. Replace oil fill cap assembly and ighen firmly. 11

12 4. Securely ighen female fiing as shown below. 8. Locae he wo remaining male quick-connec fiings and aach o Shor Leader Hoses as shown below. 5. Repea same procedure for ALL four hose ends, as shown in he image below. 9. Connec boh Shor Leader Hoses o each hydraulic cylinder. 6. Locae boh Shor Leader Hoses and remove proecive caps from hreaded fiings. 7. Wrap hreaded ends wih Teflon ape a leas hree imes. Tape should be wrapped in direcion shown below. 10. Roue Shor Leader Hoses under frame ends making sure hey are clear from any pinch poins. 12

13 STEP 10 Jack Preparaion 1. Place boh QuickJack frames on a sable floor surface wih boh lock bars posiioned ouwards as illusraed below. VISUALLY CHECK QUICK-CONNECT FITTINGS FOR CORRODING, CRACKING, DAMAGE OR EXCESSIVE WEAR. IF ANY OF THESE CONDITIONS EXIST, THE QUICK-CONNECT FITTINGS MUST BE REPLACED. 4. TO CONNECT: Insall he male fiing ino he female fiing. Full connecion is made when he ball release sleeve slides forward on he female fiing. TO DISCONNECT: Hold he male fiing hen rerac he sleeve on he female fiing unil he fiings disconnec. 2. Check for proper ension on he safey lock bar reaining nus. The safey lock bars should remain uprigh in he sowed posiion during normal use. They should be manually engaged when required. 5. For AC Power Unis connec direcly o a 110-vol power source. 3. Remove any dir, scales, chips or any foreign debris from your quick-connec fiings o avoid conaminaion or malfuncion of he equipmen. 6. For DC Power Unis connec he 12-vol negaive source o he negaive erminal and he 12-vol posiive power source o he posiive erminal. See below images or follow insrucions accompanying he uni. 13

14 7. Make sure he power uni oil reservoir is full wih 2 quars of auomaic ransmission fluid 8. Loosen Breaher Screw ven before use by urning knob couner-clockwise. NOTE: Breaher ven should be ighened for ranspor and shipping only. 11. Cycle he jack up and down a few imes o approximaely half he lifing heigh, ensuring proper operaion. 12. Engage safey bars and lower jack ono safeies by depressing he DOWN buon. Check boh safey lock bars for proper operaion before proceeding. STEP 11 Bleeding he Cylinders 9. Check air pressure in he air bole cylinders. Make sure boh regiser 50-PSI. DO NOT EXCEED 50-PSI. NOTE: The following procedures are only necessary if he jack frames are raising and lowering unevenly. 1. BLEEDING AIR FROM HYDRAULIC SYSTEM. Raise QuickJack approximaely half lifing heigh and hen slighly loosen bleeder screw o release air from hydraulic sysem. 10. Tes he Power Uni by pressing he UP buon. If he moor sounds like i is operaing properly, raise jacks half way and check all hose connecions for leaks. If he moor ges ho or sounds irregular, sop and check all elecrical connecions. 14

15 2. Filling: Press he UP buon on he power uni pendan conrol o slowly fill he hydraulic cylinders wih oil; air and oil will exi. Quick Frame Handles are easily insalled by simply lifing he jack frames and placing he end channel underneah he frame ubes as shown below. 3. Bleeding: The air has been compleely removed from he hydraulic cylinder if he oil exis wihou bubbles. 4. Closing: Tighen he hex socke bleed screw using a hexagon wrench o close and creae a igh seal. DO NOT OVERTIGHTEN. OUTSIDE IN: In his mehod, he QuickJack frames are posiioned wide enough for vehicle enry. Quick Frame Handles are ypically no required. DO NOT drive over hydraulic hose. See below. STEP 12 Operaion and Use TO AVOID PERSONAL INJURY AND/OR PROPERTY DAMAGE, REVIEW THE INSTRUCTIONS. GET FAMILIAR WITH OPERATOR CONTROLS BY RUNNING THE JACKS THROUGH A FEW CYCLES BEFORE LOADING VEHICLE ON QUICKJACK. ALWAYS LIFT THE VEHICLE USING ALL FOUR RUBBER LIFT BLOCKS. NEVER RAISE JUST ONE END, ONE CORNER OR ONE SIDE OF VEHICLE AT A TIME. There are wo mehods of using he QuickJack when raising vehicles; INSIDE OUT and OUTSIDE IN. IMPORTANT NOTE: Before loading, boh jack frames mus be fully lowered and working area cleared of any obsrucion before vehicle is brough ino posiion. DO NOT drive on or ride vehicles over jack frames a any ime. 1. Posiion four Rubber Lif Blocks in he receiver rays as shown below. INSIDE OUT: In his mehod, he QuickJack frames are posiioned direcly adjacen each oher while he vehicle rolls over ino posiion. Quick Frame Handles are ypically required. See below. 15 IMPORTANT NOTE: Do no aemp o lif any load on he upper frame rail. Use Rubber Lif Blocks only. Rubber Lif Blocks mus only be placed in he receiver rays.

16 2. Wih vehicle in ready posiion, place each jack frame under he vehicle making sure o posiion he Rubber Lif Blocks a he facory recommended jacking poins. Ensure vehicle is posiioned wih he cener-of-balance placed midway on he jack frames. IF THE SPECIFIC VEHICLE LIFT POINTS ARE NOT IDENTIFIED OR IF THE VEHICLE HAS ADDITIONAL OR UNIQUELY POSITIONED PAYLOAD, HAVE A QUALIFIED PERSON CALCULATE THE VEHICLE CENTER OF GRAVITY OR HAVE THE VEHICLE CENTER OF GRAVITY DETERMINED AT A VEHICLE SCALE. TYPICAL JACKING POINTS Always lif a vehicle according o he manufacurers recommended lifing poins. Typical vehicle jacking poins are illusraed below. MAKE SURE VEHICLE IS NEITHER FRONT NOR REAR HEAVY AND SELECT THE PROPER CONFIGURATION FOR THE VEHICLE TO BE LIFTED AS SHOWN BELOW. CENTER OF BALANCE SHOULD BE MIDWAY BETWEEN RUBBER LIFTING BLOCKS AND CENTERED OVER THE JACK FRAMES. TO RAISE JACK FRAMES 1. Before raising vehicle, be sure all personnel are clear of he surrounding area. 2. Pay careful aenion o overhead clearances - sand clear a all imes. 16

17 ALWAYS MAKE SURE QUICKJACK FRAMES ARE PARALLEL WITHIN 2 AND ALIGNED EVENLY FRONT AND BACK AS SHOWN IN THE DIAGRAM. FAILURE TO DO SO COULD CAUSE QUICKJACK FRAMES TO BECOME UNSTABLE AND NOT REST SQUARELY ON FLOOR SURFACE. MUST BE PARALLEL WITHIN 2 MUST BE PARALLEL WITHIN 2 MUST BE PARALLEL WITHIN 2 MUST BE PARALLEL WITHIN 2 LONGITUDINAL LATITUDINAL MUST BE PARALLEL WITHIN 2 MUST BE PARALLEL WITHIN 2 IMPROPER SET-UP 17 PROPER SET-UP

18 3. Operae he UP conrol unil each jack plaform makes conac wih vehicle undercarriage. Check conac poins. If required, slighly posiion Rubber Lif Blocks as needed. 4. When ready, raise vehicle keeping he UP buon coninuously depressed unil ires clear he floor and he jack frames are a leas 12 off he ground or he firs safey lock posiion has been reached. 2 1 ALWAYS MAKE SURE THE SAFETIES ARE ENGAGED BEFORE ATTEMPTING TO WORK ON OR NEAR A VEHICLE. 5. Coninue o raise o desired heigh only if vehicle is secure on lif. Keep hair, loose clohing, fingers, and all pars of body away from moving pars. Keep fee clear of jack when lowering. Avoid pinch poins. DO NOT GO NEAR OR UNDER A RAISED VEHICLE IF ALL FOUR RUBBER LIFTING BLOCKS ARE NOT IN SECURE CONTACT WITH VEHICLE. IMMEDIATELY CLEAR AREA IF VEHICLE IS IN DANGER OF FALLING. TO LOWER JACK FRAMES 6. Operae he UP conrol unil each jack plaform reaches eiher he low locking posiion or high locking posiion. 7. Raise vehicle o desired locking posiion, hen ensure boh safey lock bars (#1) are fully engaged in heir respecive receiver (#2) before nearing elevaed vehicle. STAY ALERT. Use common sense and wach wha you are doing. Remember, SAFETY FIRST. 1. Ensure ha load is firmly posiioned and secured on jack frames. 2. Operae he UP conrol unil safey lock bars are clear. 3. Raise and sow he safey lock bars. 4. Sand clear of vehicle and jack frames. 5. Operae he DOWN conrol unil boh he jack frames are lowered compleely o he floor. 6. Using he uiliy handles, remove he jack frames from underneah he vehicle. 7. DO NOT drive or ride vehicles over jack frames a any ime. IMPORTANT NOTE: Before removing vehicle, boh jack frames mus be fully lowered and working area cleared of any obsrucion before vehicle is brough ino posiion. DO NOT drive on or ride vehicles over jack frames a any ime. 18

19 Imporan Operaing Insrucions QUICKJACK CANNOT BE RESPONSIBLE FOR DAMAGE OR INJURY RESULTING FROM, LACK OF MAINTENANCE OR UNSAFE USE OF THIS PRODUCT. READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE. FAILURE TO READ AND UNDERSTAND THE FOLLOWING WARNINGS MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE. THIS UNIT IS DESIGNED FOR SERVICING LIGHT DUTY PASSENGER OR MOTORSPORT VEHICLES ONLY. READ AND UNDERSTAND ENTIRE CONTENTS OF OPERATION MANUAL AND WARNINGS BELOW BEFORE OPERATING THIS EQUIPMENT. IMPORTANT OPERATION INSTRUCTIONS: Read all CAUTIONS, WARNINGS, and INSTRUCTIONS included wih, or aached o his equipmen prior o use. Follow all safey precauions o avoid personal injury or propery damage during operaion. Use on hard level floor surface only. Always check vehicle gross weigh before aemping o use his equipmen. DO NOT exceed raed load capaciy. RUBBER LIFT BLOCKS mus only be used in he RECEIVER TRAYS. DO NOT aemp o raise any load on he upper frame rails. Use RUBBER LIFT BLOCKS only. Visually inspec all componens for damage prior o use. If any damage is found, DO NOT USE THIS EQUIPMENT. HYDRAULIC POWER SYSTEM WARNINGS: All hose couplers mus be correcly fasened ogeher before using his equipmen or applying pressure. NEVER ATTEMPT o connec or disconnec hose couplers while equipmen is loaded or hydraulic sysem is under pressure. Keep dus caps on hose couplers when no in use. Use every precauion o guard agains dir enering he sysem. USE CAUTION if using hread sealan or Teflon ape when insalling hydraulic fiings/couplers. If using ape, rim any loose ends o preven ape from enering he hydraulic sysem. Care mus be aken o ensure ha ape or hread sealan does no ener he hydraulic sysem. Tape or hread sealan in he fluid will impair fluid flow causing sysem malfuncion. Never exceed he raed capaciy. Inspec enire uni and all faseners horoughly before each use. Do no operae his equipmen if any componen is found o be missing, defecive or worn. Never operae his equipmen wih any person in close proximiy. Always ensure load is cenered and secure on each jack frame prior o operaion. When lowering, pay careful aenion ha all personnel and objecs are kep clear. Always keep a visual line of sie on vehicle and jack frames during operaion. Always sand clear when uni is in operaion. Never leave uni in an elevaed posiion unless boh safey lock bars are fully engaged. Keep all body pars and objecs away from hinge or pinch poins when uni is in moion. Floor surface mus be dry, fla, level and compac and have a minimum compressive srengh of 500 PSI. Always wear durable work clohing during insallaion and operaion. Loose fiing clohing should be avoided. Visually confirm ha boh safey lock bars are engaged before nearing elevaed vehicle. DO NOT work under an elevaed vehicle unless properly raed vehicle jack sands are used and placed under he facory approved jacking poins. 19

20 ALWAYS make sure lif frames are parallel wihin 2 and aligned evenly fron and back. Failure o do so could cause lif frames o become unsable and no res squarely on floor surface. DO NOT leave he conrols while he jack is sill in moion. DO NOT sand direcly in fron of he vehicle or in he bay when vehicle is being loaded ino posiion. DO NOT go near vehicle or aemp o work on he vehicle when being raised or lowered. REMAIN CLEAR of jack when raising or lowering vehicle. DO NOT rock he vehicle while on he jack or remove any heavy componen from vehicle ha may cause excessive weigh shif. DO NOT lower he vehicle unil people, maerials, and ools are clear. ALWAYS ENSURE ha he safeies are engaged before any aemp is made o work on or near vehicle. Some vehicle mainenance and repair aciviies may cause he vehicle o shif. Follow he manufacurer s guidelines when performing hese operaions. The use of jack sands or alernae lif poins may be required when compleing some repairs. READ AND UNDERSTAND all safey warning procedures before operaing jack. KEEP HANDS AND FEET CLEAR. Remove hands and fee from any moving pars. Keep fee clear of jack when lowering. Avoid pinch poins. ONLY TRAINED OPERATORS should operae his jack. All non-rained personnel should be kep away from work area. Never le non-rained personnel come in conac wih, or operae jack. USE JACK CORRECTLY. Use jack in he proper manner. Never use lifing adapers oher han wha is approved by he manufacurer. CLEAR AREA if vehicle is on danger of falling. STAY ALERT. Wach wha you are doing. Use common sense. Be aware. CHECK FOR DAMAGED PARTS. Check for alignmen of moving pars, breakage of pars or any condiion ha may affec is operaion. Do no use jack if any componen is broken or damaged. NEVER remove safey relaed componens from he jack. Do no use jack if safey relaed componens are damaged or missing. When he jack is being lowered, make sure everyone is sanding a leas six fee away. Be sure here are no ools or equipmen lef under he jack before lowering. Always lower he vehicle down slowly and smoohly. DO NOT drive or ride vehicle over jack frames a any ime. MAINTENANCE INSTRUCTIONS ALWAYS keep bols igh. Check periodically. ALWAYS keep lif componens clean. ALWAYS replace FAULTY PARTS before equipmen is pu back ino operaion. DAILY: Make a visual inspecion of ALL MOVING PARTS and check for excessive signs of wear. DAILY Check safey locks o ensure hey are in good operaing condiion. DAILY: Inspec lif pads for damage or excessive wear. Replace as required wih genuine QuickJack pars. WEEKLY: Check all bols and pins o ensure proper mouning. MONTHLY: Lubricae all hinge poins and check for excessive wear. SEMI MONTHLY: Check fluid level of Power Uni and refill if required per insallaion insrucions. Replace all cauion, warning or safey relaed decals on he QuickJack if unable o read or missing. Reorder labels from QuickJack.com 20

21 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2. ASSEMBLE ITEMS AS SHOWN A NEXT ASSEMBLY REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM /11/2014 TM B ADDED , UPDATED BOM REVISION 10/17/2014 TM C UPDATED BOM REVISION 10/30/2014 TM By Ranger Producs DETAIL A SCALE 1 : 4 ITEM NO PART NUMBER DESCRIPTION QTY REV BL-3500 FRAME WELDMENT 1 B BL-3500 SAFETY ARM WELDMENT 1 D BL-3500/4500 CYLINDER WELDMENT 1 B HHB M12 x 1.75 x NUT M12x1.75 NL HHB M12 x 1.75 x BL SERIES PLASTIC FOOT 8 C FHPS M6 x 1 x FHPS M6 x 1 x WASHER M6 x Ø12 SL NUT M6 x 1.0 NL PLASTIC TUBE COVER Ø12mm FTG NPL -02 STM x -02 NPT BL SERIES PLASTIC WHEEL 2 A HHB M6 x 1.0 x WASHER M12 x 24 WAVE 1 - DO NOT SCALE DRAWING DIMENSIONS ARE IN MM DRAWN CHECKED NAME DATE TM 02/11/2014 MR 11/13/2014 THIRD ANGLE PROJECTION PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. By Ranger Producs TITLE: SIZE A DWG. NO LEMONWOOD DR. SANTA PAULA, CA BL-3500 FRAME ASSEMBLY, R.H. SCALE: 1:8 REV C SHEET 1 OF 1 21

22 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2 REVISION REV DESCRIPTION DATE EDITED BY ECO# B UPDATED BOM REVISION 03/05/2014 DB C UPDATED BOM REVISIONS 10/20/2014 TM D UPDATED BOM REVISIONS 10/30/2014 TM By Ranger Producs 1 ITEM NO PART NUMBER DIMENSIONS ARE IN MM DESCRIPTION QTY REV BL SERIES PARTS BOX 1 D BL-3500 FRAME ASSEMBLY, R.H. 1 C BL-3500 FRAME ASSEMBLY, L.H. 1 C BL SERIES HANDLE WELDMENT 2 D BL SERIES SAFETY BAR WARNING LABEL BL-3500 CAUTION LABEL BL-3500 WARNING INSTRUCTION LABEL BL SERIES CYLINDER DECAL BL SERIES CAUTION, KEEP HANDS CLEAR BL SERIES DO NOT DRIVE ON LABEL BL SERIES DANGER / WARNING LABEL 2 - DO NOT SCALE DRAWING DRAWN CHECKED NAME DATE TM 02/12/2014 MR 11/13/2014 THIRD ANGLE PROJECTION PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. By Ranger Producs TITLE: SIZE A DWG. NO LEMONWOOD DR. SANTA PAULA, CA BL-3500 PRODUCTION LIFT VER B SCALE: 1:14 REV D SHEET 1 OF 3 22

23 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2. ASSEMBLE ITEMS AS SHOWN A NEXT ASSEMBLY REVISION REV DESCRIPTION DATE EDITED BY ECO# A PRODUCTION RELEASE, DERIVED FROM /28/2014 TM B ADDED , UPDATED BOM REVISION 10/20/2014 TM C UPDATED BOM REVISION 10/30/2014 TM By Ranger Producs DETAIL A SCALE 1 : 4 ITEM NO PART NUMBER DESCRIPTION QTY REV BL-5000 FRAME WELDMENT 1 C BL-5000 CYLINDER WELDMENT 1 A BL-5000 SAFETY ARM WELDMENT 1 A HHB M12 x 1.75 x NUT M12x1.75 NL DOUBLE THREADED ROD M12 x 1.75 x BL SERIES PLASTIC FOOT 8 C FHPS M6 x 1 x FHPS M6 x 1 x WASHER M6 x Ø12 SL NUT M6 x 1.0 NL PLASTIC TUBE COVER Ø19mm FTG NPL -02 STM x -02 NPT BL SERIES PLASTIC WHEEL 2 A HHB M6 x 1.0 x WASHER M12 x 24 WAVE 1 - DO NOT SCALE DRAWING DIMENSIONS ARE IN MM DRAWN CHECKED NAME DATE TM 01/28/2014 THIRD ANGLE PROJECTION PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. By Ranger Producs TITLE: SIZE A DWG. NO LEMONWOOD DR. SANTA PAULA, CA BL-5000 FRAME ASSEMBLY, R.H. SCALE: 1:10 REV C SHEET 1 OF 1 23

24 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2 REVISION REV DESCRIPTION DATE EDITED BY ECO# B UPDATED BOM REVISION 03/05/2014 DB C REPLACED WITH , WITH , UPDATED BOM REVISIONS 10/20/2014 TM By Ranger Producs D UPDATED BOM REVISIONS 10/30/2014 TM ITEM NO PART NUMBER DESCRIPTION QTY REV BL SERIES PARTS BOX 1 D BL-5000 FRAME ASSEMBLY, R.H. 1 C BL-5000 FRAME ASSEMBLY, L.H. 1 C BL SERIES HANDLE WELDMENT 2 D BL SERIES SAFETY BAR WARNING LABEL BL-5000 CAUTION LABEL BL-5000 WARNING INSTRUCTION LABEL BL SERIES CYLINDER DECAL BL SERIES CAUTION, KEEP HANDS CLEAR BL SERIES DO NOT DRIVE ON LABEL BL SERIES DANGER / WARNING LABEL 2 - DO NOT SCALE DRAWING DRAWN CHECKED NAME DATE TM 01/28/2014 MR 11/13/2014 By Ranger Producs 1645 LEMONWOOD DR. SANTA PAULA, CA DIMENSIONS ARE IN MM THIRD ANGLE PROJECTION PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. TITLE: SIZE A BL-5000 PRODUCTION LIFT VER B DWG. NO. SCALE: :14 REV D SHEET 1 OF 3 24

25 NOTE: UNLESS OTHERWISE SPECIFIED. 1. SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING NEXT ASSEMBLY REVISION REV DESCRIPTION DATE EDITED BY ECO# B UPDATED BOM REVISION 03/05/2014 DB C REPLACED WITH , /17/2014 TM WITH , ADDED & D REPLACED WITH , /30/2014 TM WITH , UPDATED BOM REVISIONS By Ranger Producs ITEM NO PART NUMBER DESCRIPTION QTY REV BL SERIES PUMP CARRIER ASSEMBLY 1 F BL SERIES TWIN HOSE ASSEMBLY Ø6.4 x 3810mm 1 C BL SERIES HOSE ASSEMBLY Ø6.4 x 603mm 2 C BL SERIES RUBBER PAD KIT 1 B HHB 3/8-16 x 1/2" FTG ELB -04 JIC -06 ORB FTG NPL -06 ORB x -04 NPT DIMENSIONS ARE IN MM FTG NPL-04 NPT F x 1/4 QUICK-CONNECTOR COUPLER FEMALE; NON SPILL DESIGN FTG NPL-04 NPT FX1/4 QUICK-CONNECTOR COUPLER MALE; NON SPILL DESIGN BL SERIES PLATIC WUXI POWER UNIT ADAPTER 2 A HHB 3/8"-16 X 1" 2 - DO NOT SCALE DRAWING DRAWN CHECKED NAME DATE TM 10/23/2013 MR 11/13/2014 THIRD ANGLE PROJECTION PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. By Ranger Producs TITLE: SIZE A DWG. NO LEMONWOOD DR. SANTA PAULA, CA BL SERIES PARTS BOX SCALE: 1:8 REV D SHEET 1 OF 1 25

26 A NOTE: UNLESS OTHERWISE SPECIFIED. 1. ASSEMBLE ITEMS AS SHOWN 2. HOSES SHOWN IN REPRESENTATIONAL FORM 3. COIL HOSES INSIDE ADD FITTINGS TO PLASTIC BAG AND SECURE INSIDE REVISION REV DESCRIPTIO N DAT E E DITED B Y ECO # B REPLACED WITH UPDATED , BOM REPLACED WITH , REVISION 0 2/12/2014 T M C UPDATED BOM REVISIO N 03/06/201 4 DB REPLACED WITH , By Ranger WITH Producs D , ADDED & , UPDATED 10/22/2014 TM BOM REVISIONS DETAIL A SCALE 1 : 4 4 ITEM NO DO NOT PART NUMBER SCALE DRAWING N AME DAT E DESCRIPTION QT Y RE V BL-3500 BOX BOTTO M 1 B BL-3500 FRAME ASSEMBLY, R.H. 1 B BL-3500 FRAME ASSEMBLY, L.H. 1 B BL-3500 BOX MIDDLE SHEE T 1 A BL-3500 BOX TO P 1 B BL SERIES 38mm (1.5") RUBBER PA D 4 B BL SERIES 75mm (3") RUBBER PA D 4 B 5 BL SERIES HANDLE WELDMEN T 2 C 5 BL SERIES PUMP CARRIER ASSEMBL Y 1 E 5 BL-3500 POWER UNIT CARRIER, BOTTO M 1 B 5 BL-3500 POWER UNIT CARRIER, TO P 1 B 5 BL SERIES TWIN HOSE ASSEMBLY Ø6.4 x 3810m m 1 C 5 BL SERIES HOSE ASSEMBLY Ø6.4 x 603m m 2 B FTG NPL-04 NPT F x 1/4 QUICK-CONNECTOR COUPLER FEMALE; NON SPILL DESIGN 4 - FTG NPL-04 NPT FX1/4 QUICK-CONNECTOR COUPLER MALE; NON SPILL DESIGN 4-5 FTG ELB -04 JIC -06 OR B V AC POWER UNI T HHB 3/8-16 x 1/2 " FTG NPL -06 ORB x -04 NP T " PLASTIC STRAPPIN G 3 A WUXI POWER UNIT ADAPTER; BL SERIE S FHPS 3/8-16 x D RAWN TM 07/15/ LEMONWOOD DR. By Ranger Producs SANTA PAULA, CA CHECKED T M 10/22/201 4 DIMENSIONS ARE IN MM THIRD ANGLE PROJECTION TITLE: BL-3500 PACKAGING SIZE DWG. NO. REV PROPRIETARY AND CONFIDENTIA L THE INFORMATION CONTAINED IN THIS DRAWING IS A D T HE SOLE PROPERTY OF BENDPAK INC. ANY WHOLE WITHOUT REPRODUCTION IN PART OR AS A S CALE: 1:1 6 SHEET 1 OF 1 P ROHIBITED. T HE WRITTEN PERMISSION OF BENDPAK INC. IS 26

27 REVISION REV DESCRIPTION DATE EDITED BY ECO# B UPDATED BOM REVISION 03/06/2014 DB REPLACED WITH , C WITH , ADDED & , 10/22/2014 TM UPDATED BOM REVISIONS D REPLACED WITH , /30/2014 TM By Ranger Producs A DETAIL A SCALE 1 : 4 21 B 10 DETAIL B SCALE 1 : 4 3 NOTE: UNLESS OTHERWISE SPECIFIED. 1. ASSEMBLE ITEMS AS SHOWN 2. HOSES SHOWN IN REPRESENTATIONAL FORM 3. COIL HOSES INSIDE ADD FITTINGS TO PLASTIC BAG AND SECURE INSIDE ITEM NO PART NUMBER DIMENSIONS ARE IN MM DESCRIPTION QTY REV BL-4500/5000 BOX BOTTOM 1 B BL-5000 FRAME ASSEMBLY, R.H. 1 C BL-5000 FRAME ASSEMBLY, L.H. 1 C BL-4500/5000 BOX MIDDLE SHEET 1 B BL-4500/5000 BOX TOP 1 B BL SERIES 38mm (1.5") RUBBER PAD 4 B BL SERIES 75mm (3") RUBBER PAD 4 B BL SERIES HANDLE WELDMENT 2 D BL SERIES PUMP CARRIER ASSEMBLY 1 F BL SERIES POWER UNIT CARRIER BOX, BOTTOM 1 C BL SERIES POWER UNIT CARRIER BOX, TOP 1 C BL SERIES TWIN HOSE ASSEMBLY Ø6.4 x 3810mm 1 C BL SERIES HOSE ASSEMBLY Ø6.4 x 603mm 2 C FTG NPL-04 NPT F x 1/4 QUICK-CONNECTOR COUPLER FEMALE; NON SPILL DESIGN FTG NPL-04 NPT FX1/4 QUICK-CONNECTOR COUPLER MALE; NON SPILL DESIGN FTG ELB -04 JIC -06 ORB V AC POWER UNIT HHB 3/8-16 x 1/2" FTG NPL -06 ORB x -04 NPT " PLASTIC STRAPPING 3 A BL SERIES PLATIC WUXI POWER UNIT ADAPTER 2 A HHB 3/8"-16 X 1" 2 - DO NOT SCALE DRAWING DRAWN CHECKED NAME DATE TM 01/31/2014 MR 11/13/2014 THIRD ANGLE PROJECTION PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC. IS PROHIBITED. By Ranger Producs TITLE: SIZE A DWG. NO LEMONWOOD DR. SANTA PAULA, CA BL-5000 PACKAGING SCALE: 1:18 REV D SHEET 1 OF 1 27

28 For Pars Or Service Conac: QuickJack 1645 Lemonwood Dr. Sana Paula, CA Toll Free: NOTE: Every effor has been aken o ensure complee and accurae insrucions have been included in his manual, however, possible produc updaes, revisions and or changes may have occurred since his prining. Quickjack reserves he righ o change specificaions wihou incurring any obligaion for equipmen previously or subsequenly sold. By Ranger Producs 28 P/N