Liquid level measuring instruments

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1 Liquid level measurig istrumets

2 Itroductio Cotets TC Fluid Cotrol are world revered for the desig, maufacture ad sales of liquid level istrumetatio products. The compay was established i 200 havig bee part of the UK busiess of Trouvay & Cauvi based i Le Havre Frace. The istrumetatio Divisio was origially fouded i the UK as Richard Fluid Cotrol Ltd i 1, the i December 1 Trouvay & Cauvi Ltd acquired the Istrumetatio Divisio which was based i Sidcup. I 2002 the UK Maagemet Team bought out the UK side of the compay. I 200 the Compay was reamed to TC Fluid Cotrol to give focus for it to develop i the liquid level istrumetatio field. Te years later, i 201, TC Fluid Cotrol became part of WIKA Istrumets Limited. Magetic Level Gauges LevelSure Gauges Magetostrictive Liquid Level Trasmitters Process Level Gauges Steam Level Gauges Equiry Form With a wealth of kowledge, derived from decades of focus i Level Cotrols, our sales applicatio egieers provide expert advice o the correct choice of level istrumet for ay give applicatio. Our products are reowed for their precisio, quality ad reliability ad are used by process plat operators throughout the world. I additio to high quality product supply we are also highly experieced i cotractor projects ad offer full documetary facilities for the demads of project maagemet

3 Magetic Level Gauges Magetic Level Gauges The well prove TC Fluid Cotrol Magetic Level Gauge is particularly suitable for duties where dagerous ad toxic liquids or gases are ivolved ad where the followig features, beefits ad optios are required:- Immediate ad accurate respose to level chages, givig clear ad sharp legibility. Cotiuous idicatio of liquid level. Local ad remote display. Poit switchig facilities. Robust, shockproof ad completely sealed for safety. No leakage to atmosphere. Particularly suitable for dagerous or toxic fluids. Ideal for liquid iterface applicatios. Powerful omi-directio maget system guide-free float. Display ca be rotated through 0 o irrespective of float positio. Desig Cosideratios Magetic Level Gauges, deped ot oly o the itegrity of the chamber but also o the float desig ad the ability to satisfy all desig parameters, ie. specific gravity, pressure ad temperature, without compromisig the magetic likage to the display ad associated cotrols. May competitive systems sacrifice display performace by usig smaller ad weaker maget systems to achieve low SG ad higher pressures, ivariably with detrimetal effect. Others use guided ad veted floats to achieve the same result, which agai ca prove limitig ad troublesome. The Advatages Of The System The system, built o may years experiece, has take all these factors ito cosideratio ad desiged out these problem areas. This uique system uses a pateted ferrite moulded wafer system, which combied with a sealed guidefree float carryig a powerful omi-directioal maget system, provides ultimate performace ad reliability, eve uder the most severe coditios. Used throughout the world withi a vast rage of idustries the TC Fluid Cotrol rage of Magetic Level Gauges is particularly suited to applicatios where hazardous liquids or gases are i use. All of these istrumets are made to order ad our egieers will provide expert guidace o the desig ad maufacture of Magetic Level Gauges for specific applicatios. Automatic float warig. High pressure capability up to 00 bar uveted. High temperature capability stadard up to 0 o C. Stadard SG rage Ulimited legth (m i cotiuous legth). Top mouted optios. PTFE/PFA lied, PP, PVDF ad upvc versios. Simple to egieer ad easy to istall. Elimiates prevetive maiteace. A ecoomical alterative to:- Covetioal level gauges ad other level measurig systems. Display uit protectio up to IP/ Operatio The TC Fluid Cotrol Magetic gauge is desiged so that the liquid beig measured is eclosed withi a sealed chamber. A stailess steel, titaium or plastic float fitted with a permaet omi-directioal maget moves freely iside the chamber ad actuates the magetic wafers withi the idicator. As the float rises or falls with the liquid level each wafer rotates 10 O ad so presets a cotrastig colour. Those wafers above the float show white, whilst those level ad below show red the idicator the presets a clearly defied ad accurate level of the liquid i the chamber. The wafers resist accidetal disturbace (e.g. vibratio) due to their edge magetisatio ad mutual attractio. To complemet the rage, the Magetic Gauge ca be supplied with Alarm Switches or Trasmitter ad Cotroller to remotely display the liquid level.

4 Magetic Level Gauges Magetic Level Gauges Stadard desig (see equiry form o page for other optios) Switches U M CRS T X S SIGHT Chamber Sealed Guide Free Float Omi Directioal Magetic System No Guided System Alumiium or Stailess Steel Idicator Coloured Wafers Automatic Float Fail Warigs Simple Latchig Operatio suitable for I.S. Circuits with Approved Barriers Readily Adjustable Height Positio Explosio Proof ad I.S. Desigs 0. to Amp Optios Micro Switch ad Iductive proximity Optios TC Fluid Cotrol Magetic Gauge switches, attached to the side of the chamber ca be used to provide a variety of alarm fuctios. The rage comprises of three basic types, DR2, DR ad DR (BGUV) series for a low cost solutio o temperatures up to 10 O C, with coectio via a flyig lead - available i ohazardous, itrisically safe ad explosio proof ad I.S. optios. The DR (STMU) is for high temperature applicatios i o-hazardous eviromets (with iductive proximity variats) ad the DR (MDA) is for explosio proof applicatios, plus heavy duty switchig via micro switch operatio. Other optios are available o request icludig:- Special Variats for switchig PLC cotrol circuits NAMUR Circuit optios to EN 0-- Peumatic operatio Type DR2, DR, DR Cotact Cotact Type Switch Ratig Max. Temperature Cable Coectio Housig Housig Protectio Markig Reed Cotact 1 SPDT (Bistable) 20V AC, 0VA, 1 AMP 20V DC, 0W, 0. AMP (for itrisically safe circuits, certified 100mA ad 0V max) 10 O C metre silico (loger o request) (Juctio Box available o request) Stailess Steel IP (IP EExd versio) DR No Hazardous - Noe DR2 Itrisically Safe - II 1G Ex ia IIC T-T DR Explosio Proof - II 2G Ex d IIC T-T LCIE 0 ATEX 02X LATCHING Latchig CHANGEOVER Chagover BLUE Blue (1) BROWN Brow (2) BLACK Black () Features ad beefits Type DR Idicator Alumiium or Stailess Steel outer housig ca be assembled to ay legth ad mouted to suit the best viewig positio. Coloured Wafers 2mm wide, red ad white (or gree, red, black ad yellow) remai magetically locked i the vertical positio util disturbed by the greater magetic force of the float maget. Automatic Float Warig The wafers at the bottom of the idicator are mouted with their colours reversed. Should the float reach that level, they agai preset a sharp, immediately readable idicatio of float failure. Sealed Float of reiforced stailess steel, titaium or corrosio resistat plastic. Sealed Chamber Sealed chamber fabricated from stailess steel pipe, corrosio resistat plastics or other exotic o magetic metals. Type DR Cotact Cotact Type Switch Ratig Max. Temperature Cable Coectio Housig Housig Protectio Reed Cotact (Latchig Rocker Arm) 1 SPDT (Bistable) 20V AC, 0VA, 1 AMP 20V DC, 0W, 0.AMP 0 O C M20 Etry Alumiium (Coated Red) IP (Note - Iductive Proximity Versio available o request) LATCHING Latchig CHANGEOVER Chagover BLUE Blue (1) BROWN Brow (2) BLACK Black () Iterface The gauge is ideally suited for measurig liquid iterfaces. Floats are available to meet a variety of specific gravities to suit the liquids beig moitored. Poit Switches ca be fitted o the gauge at ay level to provide sigals at high, low ad itermediate poits. Trasmissio ad Moitorig for Remote Display Ca be offered as a complete origial equipmet package or retro-fitted to a existig Magetic Gauge. Versatility - The simple cocept of the Magetic Gauge allows for flexible desig to adapt to a variety of istallatio eeds. Gauges ca be maufactured to a almost ulimited legth ad i ay cofiguratio. Cotact Cotact Type Switch Ratig Max. Temperature Cable Coectio Housig Housig Protectio Reed Cotact 1 SPDT (Bistable) 20V AC, 0VA, 1 AMP 20V DC, 0W, 0. AMP 10 O C 1 x M20 etry (2 plugged / NPT) Alumiium (Coated Grey) IP (Note - Micro switch optio available - up to amp capacity) Latchig Chagover BLUE Blue (1) BROWN Brow (2) BLACK Black ()

5 Magetic Level Gauges Magetic Level Gauges Reed Chai Trasmitters Specificatio * Itegral head electroics with M20 Cable coectios Liquid Level Trasmitter (See also Magetostrictive sectio - pages 1-1 for more optios) KTX.I.S. (Itrisically Safe) Stadard Chamber Materials Body: Austeitic stailess steel to suit customers requiremets. * Trasmitter *Alterative moutig positio II 2G Ex ia IIC T-T KEMA 0 ATEX 122X KTX.EXD (Explosio Proof) II 2G Ex d IIC T TUV 0 ATEX 2X Two wire -20mA curret loop. Resolutio mm, 10mm, 20mm Stadard. Remote display ad cotrol. Flages: Float: Display Housig: Austeitic stailess or carbo steel depedig upo applicatio. Austeitic Stailess Steel, Titaium, Hastelloy, Moel or Corrosio Resistat Plastic. Alumiium Alloy 0T or Stailess Steel Outer Housed. Trasmits up to Km. No media cotact. Simple applicatio. Ca be retro-fitted. RATINGS Process Pressures up to 00 bar (00 psi). Saturated Steam pressure up to 10 bar. Temperatures from: -10 o C to +0 o C Higher temperatures o applicatio. KTX Trasmitter Cost effective level measurig system. Approved ATEX Ex ia IIC T-T, Ex d IIC T-T. Low cost No Approved versio. HART - Protocol (optioal). Special Chamber Material Alloy 2, Titaium, Hasteloy, Saicro 2/Duplex, Moel 00, Mo, Corrosio resistat plastics. Others o request. * mm MIN PROFIBUS PA (optioal). FOUNDATION TM FIELDBUS (optioal). The trasmitter is attached to the side of the magetic level gauge chamber where it seses the positio of the float. It ca be supplied as a origial equipmet package or retro-fitted to a existig magetic gauge, without iterruptig the process. The trasmitter cosists of a sesor tube cotaiig a series of reed switches ad resistors ad a electroic circuit cotaied withi a coectio head, which ca be supplied orietated to suit ay gauge cofiguratio or cable arragemet. Approvals PRESSURE EQUIPMENT DIRECTIVE /2/EC CATEGORY IV Type Approval COV 012/TEC Module B Certificate of Coformity COV 012/01 Module D II 1/2 Gc T1-T SIRA 0 ATEX 12 * As the float rises ad falls withi the gauge chamber the correspodig reed switch closes alterig the circuit resistace, this resistace is coverted ito a -20mA output sigal by the electroic circuit. GOST - R The trasmitter is approved itrisically safe to Ex ia IIC T-T whe used with approved barriers. For explosio proof duty approved to Ex d IIC T-T. Specificatio Flaged ed coected arragemet Supply voltage 10-0Vdc. Polarity protected. Output -20mA (profiled optioal) Float warig - Default Sigal Cable coectios via epoxy coated alumiium or stailess steel mouted juctio box with M20 cable etry Protectio IP Legths to suit magetic level gauge For equiry iformatio: Refer to Separate Order Form o page

6 LevelSure Gauges LevelSure Gauges Guided Wave Radar Measurig Priciples Time Domai Reflectometry (TDR) - Microwave pulses are trasmitted alog a guide rod suspeded from the top of the measurig chamber. As the pulses come i cotact with the media, they are reflected back alog the guide probe ad are detected at the electroics i the head-shell. The time elapsed is evaluated to determie the liquid level with a measuremet accuracy of +/- mm. Microwaves are geerally ot affected by process coditios. They are ot sesitive to dust, vapours, foam or chages i liquid desity. Eve coditios such as steam eviromets do ot ifluece the accuracy or reliability. Commuicatios HART PROFIBUS FIELDBUS Optios depedet o istrumets used The TC Fluid Cotrol LevelSure combies the operatio of covetioal float operated magetic level idicatio with the prove techology of reed chai trasmitter, magetostrictive trasmitter or guided wave radar i oe uit. The user beefits from the local visual readout ad from the -20mA sigals provided from the guided wave, reed chai ad magetostrictive trasmitters with resolutio dow to 0.mm available. The LevelSure is a completely self-cotaied uit for moutig to By-Pass Moutig Itegral Moutig Chamber Moutig Exchageable display ad cofiguratio module a tak or vessel with threaded, flaged or welded coectios to suit customer specificatio. It is particularly useful i coditios where a high level of cofidece is required i Approvals critical level readigs ad where redudacy is required. Typical Approvals depedet o istrumet used. Please cotact us for more iformatio. applicatios are offshore, petrochemical, power geeratio ad pharmaceutical idustries

7 LevelSure Gauges LevelSure Gauges LevelSure Gauges Mechaical Operatio Specificatio Omi Directioal Magetic System No Guided System Chamber Sealed Guide Free Float Alumiium or Stailess Steel Idicator Coloured Wafers Automatic Float Warig Stadard Chamber Materials Body: Flages: Float: Display Housig: Austeitic stailess steel to suit customers requiremets. Austeitic stailess or carbo steel depedig upo applicatio. Austeitic stailess steel, titaium, glass or corrosio resistat plastic. Alumiium Alloy 0T or stailess steel outer housed. The TC Fluid Cotrol Magetic Gauge is desiged so that the liquid beig measured is eclosed withi a sealed chamber. A stailess steel, titaium or plastic float fitted with a permaet omi-directioal maget moves freely iside the chamber ad actuates the magetic wafers withi the idicator. As the float rises or falls with the liquid level each wafer rotates 10 o ad so presets a cotrastig colour. Those wafers above the float show white, whilst those level ad below show red the idicator the presets a clearly defied ad accurate level of the liquid i the chamber. The wafers resist accidetal disturbace (e.g. vibratio) due to their edge magetisatio ad mutual attractio. Ratigs: Legth: Special Body/Flage Material Process Pressures up to 00 bar (00 psi) saturated steam pressure up to 10 bar. Temperatures up to 0 o C. Higher temperatures o applicatio. Legth To suit customer requiremet, (maximum sigle sectio legth m). Alloy 2, Titaium, Hasteloy, Saicro 2/Duplex, Moel 00, mo/f Others o request. Itegral moutig Radar uit coectio / NPT (or flaged to suit customer specificatio) By-Pass moutig Radar uit coectio / NPT (or flaged to suit customer specificatio) Chamber mouted level istrumet (Without visual sigal) Istrumet Approvals - LevelSure Gauges PRESSURE EQUIPMENT DIRECTIVE /2/EC CATEGORY IV Type Approval COV 012/TEC Module B Certificate of Coformity COV 012/01 Module D Radar Guide Tube II 1/2 Gc T1-T SIRA 0 ATEX 12 ATEX Protectio cocept - Costructioal Safety c. Note: this approval is ot available o all optios, cotact desig office for iformatio. Chamber Float Chamber Float Approvals - Trasmitters/Radar FM, CSA, GOST, ATEX, IEC, Exia ad Exd Marie Approvals o request SIL2 Compliace o request Side view Frot view Side view Frot view Side view

8 Magetostrictive Magetostrictive Liquid Level Trasmitters TC Fluid Cotrol has developed a ew geeratio of liquid level Magetostrictive - Key Features trasmitters based o the magetostrictive priciple which has cosiderable advatages over existig level trasmitters. Exceptioal reliability is a key beefit ad these ew trasmitters will read to the highly accurate level of ± 0.mm. Easy to calibrate with push butto operatio or HART ad LCD display, they are ot affected by high temperatures, vacuum or foamig cotets. Operators have the optio to use as a stad aloe I-Tak uit or with the TC Fluid Cotrol magetic level gauge to which it ca be retro-fitted if required. Used with the magetic level gauge it will operate o tak temperatures of up to 00 O C..1/2 digit LCD local display - idicates process level measuremet. Exia or Exd approval (IECEx ad ATEX available). Microprocessor based 2-wire powered trasmitter providig a -20mA curret output relative to the liquid level. Cotiuous high accuracy measuremet which goes beyod stadard moitorig requiremets to the accuracy required for ivetory maagemet. Stailess steel housig so o corrosio - especially appropriate for offshore ad food eviromets. Other materials available for I-Tak models. Float failure alarm. No media cotact (whe used with Magetic Level Gauge). Remote display ad cotrol is possible. Legths of up to m as stadard ad specially egieered optios for high pressure capability. Supplied with or without HART commuicatios. Screw or flage fittig to vessel

9 Magetostrictive Magetostrictive Wire Torsioal wave Magetostrictive System The New Geeratio Magetic field Electroics housig Rotatig magetic field Ultrasoic wave Piezo sesor Magostrictive wire Ier stailess steel tube Float Specificatio Electrical Supply Voltage: Sigal Rage: Cable Etry: Float Failure Alarm:.mA. Calibratio: By push butto switches or HART Performace Resolutio: Repeatability: Hysteresis: 12-2V dc, polarity protected -20mA 2x threaded to suit M20 Glad +/- 0.mm +/- 0.mm +/- 1.mm Machaical Miimum Legth: Maximum Legth: Outer Tube: Electroics Housig: Protectio: Temperature Rage: 10mm metres 1mm diameter 1 Stailess Steel St/Stl IP Process: -0 to (up to) 20 O C (depedet o temperature class) Ambiet: -0 to +0 O C (Ambiet temp. limited to - O C whe fitted with LCD display). Storage: -0 to +0 O C. For operatio at process temperatures outside this rage isulatio is required betwee the level gauge ad trasmitter. NOTE: Temperature limitatios whe used i hazardous areas, see approvals sectio. Maget Torsioal wave Ultrasoic wave Outer stailess steel tube Wire termiatio Approvals Exd: IIC T2-T Gb II 2 G Magetostrictio is the chage i the dimesios of a material whe subjected to a magetic field. The measurig process begis with a curret pulse. This curret geerates a axial magetic field alog the legth of the wire made of a magetostrictive material. This is held uder tesio iside the guide tube. The float, which sits o the liquid surface, is fitted with permaet magets. Whe the pulse reaches the float the two magetic fields iteract ad a torsioal force results. A torsioal stress wave is iduced i the wire. A piezoceramic pick-up i the electroics housig at the ed of the wire coverts this ito a electrical sigal. By measurig the elapsed time it is possible to determie the start poit of the torsioal stress wave ad therefore the float positio with a high degree of accuracy. BASEEFA 0 ATEX00X IEC Ex BAS0.002X (See I.O.M. for temperature classes ad operatioal cosideratios). Ex ia: IIC T2-T BASEEFA 0 ATEX 01 II 1G IEC Ex BAS 0.00 Ui = 2VDC, Li = ma, Pi = 0.W, Li = 0 μh, Ci = 0 Temperature Class: T2 - T Ambiet Temperature Rage: -0 to +0 O C (for T class T2-T) -0 to +0 O C (for T class T) Temperature Rage for Probe: -0 O C to (up to) +20 O C depedet o T class SIL2 Compliace o request (Model may vary) EMC //EEC Emissios: EN12:200 Class B Immuity: EN12:200 parts A1, A2 & A Whe orderig, always specify operatig temperature. For other optios ad details, please cosult Sales Office

10 Process Level Gauges Process Level Gauges TC Fluid Cotrol is the Exclusive UK Supplier of Kliger Level Gauges Gauge Selectio Data 1. Select gauge type (see page 20) Stadard, large chamber or weld-o. Reflex ad Trasparet ca be used o most process applicatios but Trasparet is particularly recommeded for:- a) Media which are corrosive to glass (eg. caustic alkalis, hydrofluoric acid, high pressure steam/water). I such cases Trasparet Level Gauges must be protected by Mica or Kel-F shields (max. temp.120 o C). b) Viscous media c) Observatio of colour or turbidity d) Iterface applicatios Kliger origially iveted the Reflex level gauge ad the Group has sice developed ito a world market leader i liquid level moitorig equipmet. e) Where lightig is iadequate ad illumiators are required (see page 2) Large Chamber Level Gauges are used oly o applicatios where the medium boils or surges ad Weld-O Gauges for low pressure safe media applicatios. 2. Select the material (see page 21) Today Kliger maufactures the most comprehesive rage of Liquid level gauges suitable for the varied eeds of the moder process plat. Used by most major process plat operators, egieerig cotractors ad OEMs throughout the world, they ca truly claim world leadership i this field. Our quality systems have bee assessed to the requiremets of BSEN ISO 001. Kliger produce level gauges to suit virtually ay applicatio, available i sigle or multi-sectios, with a variety of shut-off valves, cocks ad accessories.. Select the pressure ratig required (see page 20). Select shut-off device (see page 21). Select the required cofiguratio (Refer to table o page 22) Kowig the factors cotrollig the dimesios, (i.e. fixed vessel coectios ad/or fixed sight legth, valve type RAV or DG ad coectios screwed or uio) select from the tabulatios the earest gauge combiatio observig the followig poits: a) Miimum vessel cetres ca be icreased to suit the actual cetres required. b) Maximum sight for ay cetre legth is with side coected, offset iside. c) DG Cocks are usually supplied ed coected

11 Process Level Gauges Process Level Gauges Reflex Level Gauges The Reflex Level Gauge, available i the rage ANSI Class 10 to ANSI Class 100, is particularly suitable for gas liquifactio plats, reactor vessels, low pressure boilers ad storage vessels. The Reflex Glass allows light to be absorbed i the liquid space givig a dark appearace ad reflected i the gas space, thereby providig a clear idicatio of the liquid level. Stadard Reflex Cetre piece U Bolt Trasparet Level Gauges The Trasparet Level Gauge, available i the rage ANSI Class 10 to ANSI Class 100, is particularly recommeded for:- 1. For media which are corrosive to glass, the glass ca be fitted with protectors. 2. Viscous ad coloured.. For iterface applicatios.. Ca be illumiated. Glass tube level gauges, with associated Gauge Cocks ad protectors are also available for low pressure (1 bar) o-hazardous applicatios. Stadard Trasparet Cover Cushio joit Reflex glass Sealig joit Weld-O Radius or Flat Back Optioal Weld-O Distict black ad silver idicatio Temperature rage -1 o C to +00 o C Pressures up to ANSI Class 100 (20 bar) Reflex Gauges - Ratigs Type Stadard Weld-O Model R100 R10 R20 UWR Ratig PN100, ANSI 00 PN10, ANSI 00 PN20, ANSI 100 PN100, ANSI 00 Pressures up to ANSI Class 100 (20 bar). Temperature rage -1 o C to +00 o C. Trasparet Gauges - Ratigs Valves ad Cocks Kliger maufacture two types of shut-off fittigs, gauge valves type RAV, rated up to ANSI Class 100 ad gauge cocks type DG rated ANSI Class 00. The RAV shut-off device is a metal seated valve with itegral safety ball. Available i a variety of optios it is suitable for most process requiremets. The DG gauge cock, with the replacable soft seated packig sleeve ad quick 0 o operatio provides a ecoomical alterative for the simpler applicatios. RAV Valves ANSI Class 00 ad 100 Iside Screwed ANSI 00/100 (PN10-PN20) Plai Nipple to Gauge-RAV /1 Hadwheel operatio (ANSI 100) /2 Weighted lever (ANSI 00) / Double eded lever (ANSI 00) / Quick closig hadwheel (ANSI 00) Uio Nipple to Gauge RAV /1 Hadwheel operatio (ANSI 100) /2 Weighted lever (ANSI 00) / Double eded lever (ANSI 00) / Quick closig hadwheel (ANSI 00) Iside Screwed RAV/1 Outside Screwed ANSI 00/100 (PN10-PN20) Plai Nipple to Gauge-RAV /1 Hadwheel operatio (ANSI 100) /2 Weighted lever (ANSI 00) / Double eded lever (ANSI 00) / Quick closig hadwheel (ANSI 00) Uio Nipple to Gauge RAV /1 Hadwheel operatio (ANSI 100) /2 Weighted lever (ANSI 00) / Double eded lever (ANSI 00) / Quick closig hadwheel (ANSI 00) Outside Screwed RAV/1 Cetre piece Bolt Cover Cushio joit Reflex glass Sealig joit Radius or Flat Back Optioal Type Stadard Model T0 T100 T10 T20 Ratig PN0, ANSI 00 PN100, ANSI 00 PN10, ANSI 00 PN20, ANSI 100 Nipple Uio RAV 1 2 Nipple Uio RAV 1 2 Weld-O UWR PN100. ANSI 00 DG Gauge Cocks ANSI 00 (PN10) Materials Materials FS/H Cetre Piece Carbo steel ASTM A10 Cover Carbo steel ASTM A10 Glass Tougheed (BS) Sealig Joit KLINGER joitig Cushio Joit KLINGER joitig Bolt Steel Nut Steel M/H Stailess steel AISI 1L Carbo steel ASTM A10 Tougheed (BS) KLINGER joitig KLINGER joitig Steel Steel M Stailess steel AISI 1L Stailess steel AISI 1 Tougheed (BS) KLINGER joitig KLINGER joitig Stailess steel Stailess steel Notes 1. All gauges, with the exceptio of Weld-O are suitable for use with RAV Valves ad DG Gauge Cocks. 2. Refer to page 22 for miimum cetres, sight legths ad gauge cofiguratios.. Ratigs apply to stadard ad Weld-O gauges i materials FS/H ad M/H ad large chamber gauges i all material grades. Quick 0 o lever operatio Roddable for cleaig i situ Replacable packig sleeves (AB 1) Ball checks optioal Ca separate here to remove gauge Packig sleeve

12 Process Level Gauges Process Level Gauges Ed coected 1/2 Ed coected Side/back coected Gauge Size 1-I 1-II 1-III 1-IV 1-V 1-VI 1-VII 1-VIII 1-IX 2-IV 2-V 2-VI 2-VII 2-VIII 2-IX -VI -VII -VIII -IX -VII -VIII -IX -VII -VIII -IX -VIII -IX -VIII -IX -VIII -IX -VIII -IX Visible S Notes o Stadard gauges Body Legth K Flaged Ed L DG Cock RAV Type, RAV Type, Flaged 1/2 Screwed Side or Back /2 Offset Iside All RAV Types /2 Offset Outside All RAV Types A B C D & E D & E Notes (see also bottom of table opposite) Stadard Gauges (1-I to -IX) A. For / gauge coectios dimesios as above. B. For / gauge coectios add 1mm. C. For / screwed side or back add mm. D. T0-T100-T10-T20 with 1/2 back coectios add mm. E. For / side or back coectios add mm. Note: / screwed coectios ot available o T20 ad R20. Large Chamber Gauges (1-I to -IX) F. Overall legth K add 2mm. G. For flaged ed coectios or 1/2 ed coected DG/RAVs add 2mm. H. For flaged/screwed side or back add mm. I. Refer to T & C for all cofiguratios (ie. / coectios). Weld-O Gauges (1-I to -IX) J. No valves supplied dimesios as S ad K. Notes o Large Chamber ad Weld-o gauges F & J A B C D & E D & E

13 Process Level Gauges Process Level Gauges Process gauge weights & bolt torques To determie the weight of a multi-sectio gauge multiply the gauge size by the umber of sectios. The weights give are approximate oly. Accessories Gauge Type Reflex I II III Gauge size IV V VI Gauge weight (Kg) VII VIII IX Cover Bolt Torques (lbf ft) R R10 R20 12 MOR UOR MWR Trasparet Fluorescet ad LED illumiators are available o request. Uiterrupted sight where blid spots are ot permittted No-frost blocks to permit viewig through frost build-up T0 T100 T T Level gauge Illumiator for hazardous areas EEx ratig accordig to type of bulb used Type of E 2 bulb 1W icadescet (1) Ex ratig Ex d IIc T Bulb ref. E2/1WI Key to Illumiator diagram 1 Illumiator body 2 Diffuser (Plexiglas or glass) 12 1 MOT UOT MWT 10 DG valves kg per set (does ot iclude weight of drai or vet valve). RAV valves kg per set (does ot iclude weight of drai or vet valve) W icadescet (1) W icadescet (1) 1W fluocompact (2) (0W equivalet) Ex d IIc T Ex d IIc T Ex d IIc T E2/0WI E2/WI E2/1WF Support bracket Nut Gasket Washer Sprig Nut Bolt 10 Boet Security pi 12 Earth screw 1 Name plate Electrical specificatio Voltage: 0-20V AC (max 0V) - 0/0Hz, to V DC Cable etry: / NPT (M20 via adaptor) IP ratig: IP Ex approval: ISSeP No. D / Other Accessories No-frostig blocks (Max. temp. 0 o C) To esure a clear level idicatio of the gauge where there is a possibility of frost build-up, a trasparet acrylic block ca be fitted ito the glass face. Recommeded height of block for various temperature is as follows:- Temperature of Medium o C 0 o C to -1 o C -20 o C to - o C -0 o C to - o C uder -100 o C Height (mm) Scales Egraved scales, calibrated to customer requiremets ca be supplied for all Kliger level gauges. Specific gravity glass floats Where the iterface betwee two immiscible liquids is to be observed a special float ca be provided i a trasparet level gauge. Exteral cetre piece heatig Heatig tubes o outside of cetre piece. Iteral heatig Heatig tube i cotact with medium

14 Steam Level Gauges Steam Level Gauges Reflex R100 with Gauge Cocks (steam up to 22bar) TC Fluid Cotrol is the Exclusive UK Supplier of Kliger Level Gauges Type R100 K S M D Cocks Ca separate here to remove gauge R100 ad D type cocks with AB12 drai R100 Steam The Kliger rage of steam level gauges comprises three mai types:- Reflex (22 bar), Trasparet (21-120bar) ad Bi-Colour (0-210 bar). Geerally, all steam level gauges are sigle sectio oly, with ed coected D type cocks or valves to suit the pressure ratig required; so selectio is simply achieved by referrig to the relevat pages. The Reflex gauge, with solid metal body ad armoured reflex glass, provides maximum operator protectio ad a distict level idicatio for low pressure applicatios. Above 22bar, Trasparet level gauges are used, fitted with extra thick micas to protect the glass agaist the actio of steam ad water. These gauges ca be fitted with illumiators, a useful optio particularly i dark areas. Dimesios (mm) Gauge Size I II III IV V VI VII VIII IX Visible S Body Legth K Cetre to Cetre (mi) M R Assembled weights (Kg) R Maximum Flage Size 12mm dia.x 22mm thick Screwed Coectios Available o request Notes 1. Suitable for right or left had operatio. 2. A ball check is fitted to the top ad bottom arm as stadard.. Fitted with B Reflex Gauge Glass.. Combied Gauges available. R100 available with side gauges for cotiuous sight. Fially, high pressure Bi-Colour gauges are available with illumiators to give either a red ad gree or black ad white idicatio, particularly useful for remote viewig

15 Steam Level Gauges Steam Level Gauges T100 with D type cocks ad AB12 drai Trasparet T100 ad T10 with Gauge Cocks (steam up to 21 ad 0 bar) Bi-Colour Porthole Steam Level Gauge Type SPH120 ad SPH210 Geeral Suitable for high pressure boilers up to 210 bar saturated steam. Bi-colour red/ gree readig of the level. Easy maiteace. Wide rage of assemblies ad C to C dimesios. K S M Chamber Costructio: Forged ASTM A 12 F Cl.2 body (1 1/Cr-1/2Mo). Rated to ANSI 100 (PN20). Desiged to BS1:1. PED Category - S.E.P./Cat.1. Ca separate here to remove gauge D Cocks Notes 1. Maximum flage size: 12mm dia. x 22mm thick. 2. Suitable for right or left had operatio.. Fitted with B type plate glasses ad extra thick. A ball check is fitted to the top ad bottom arm as stadard.. Illumiators are available if required.. Combied sectio gauges are available if required.. T100 ad T10 available with side gauges for cotiuous sight. Mica glass protectors fitted as stadard. Dimesios (mm) Gauge Visible Size S I II III 1 IV 1 V 1 VI 22 VII 2 VIII 2 IX 1 Dimesios (mm) Gauge Visible Size S I 1 IV 1 V 1 VI 22 VII 2 VIII 2 IX 1 2-IV 2-V 2-VI 2-VII 2-VIII 2-IX 2-VI 2 2-VII 2 2-VIII 2 2-IX 102 T100 (21 bar Steam) Body Legth K Body Legth K Cetre to Cetre (mi) M T10 (0 bar Steam) Cetre to Cetre (mi) M Assembled weights (Kg) T100 T Trasparet T with /2 Valves (steam up to bar) T with RAV /2 valves ad AB12 drai K S M Notes 1. Maximum flage size: RAV/2, 12mm dia. x 20mm thick. 2. Available for right or left had operatio.. Fitted with B type plate glasses ad extra thick micas as stadard.. Ball checks both top ad bottom, fitted as stadard o RAV/2.. Illumiators are available if required.. It is recommeded that side arm gauges be fitted where cotiuous sight is required.. Loger gauges available o request. Assembled weights (Kg) T/ Versios: Model SPH 120 for saturated steam up to 120 bar equipped with Borosilicate glasses. Model SPH 210 for saturated steam up to 210 bar equipped with Alumiosilicate glasses. Oe piece body Two piece body Number of Sectios Visibility (mm) Body (mm) O a two piece body, the o visible area betwee the two glasses of each body is 12mm (istead of 0mm) Light eterig the gauge is refracted through the water ad steam areas givig a bright gree or red image of its level respectively. Optios: (IP Ratig: IP0 & IP) Voltage: 2V DC V AC 0/0Hz V AC 0/0 Hz Chamber body 2 Port cover ut Glass Glass carrier Chamber gasket Carrier gasket Mica protector Glad rig Cushio gasket Bi-Colour Porthole Gauge Illumiator Frot view hood SPH 120 SPH 210 Light filter Illumiator

16 Steam Level Gauges Steam Level Gauges Accessories Level Gauge Illumiator for hazardous areas Ex ratig accordig to type of bulb used Type of E 2 bulb 1W icadescet (1) 0W icadescet (1) W icadescet (1) 1W fluocompact (2) (0W equivalet) Ex ratig Ex d IIc T Ex d IIc T Ex d IIc T Ex d IIc T Bulb ref. E2/1WI E2/0WI E2/WI E2/1WF Gauge Glasses, Micas, Shields ad Gaskets TC Fluid Cotrol Glasses are high grade tougheed Borosilicate extra hard with a low coefficiet of thermal expasio. They have exceptioally high mechaical stregth with excellet resistace agaist thermal shocks ad temperature differetials i the glass. Type B reflex gauge glasses are used i all reflex level gauges. Type B trasparet gauge glasses are used i all trasparet level gauges, except TA120 ad KTA gauges where TA2 glasses are used. Mica or Kel-F shields (max. temp 120oC) ca be fitted o request. Electrical specificatio Type B (mm) Voltage: Cable etry: IP ratig: Ex approval: 0-20V AC (max 0V) - 0/0Hz, to V DC / NPT IP ISSeP No. D / I A B 1 C Type B (mm) II 10 1 III 1 1 IV 10 1 V VI 20 1 VII 20 1 VIII 20 1 IX 0 1 A A A Key 1 Illumiator body 2 Diffuser (Plexiglas or glass) Support bracket Nut Gasket Washer Sprig Nut Bolt 10 Boet Security pi 12 Earth screw A B C I II III IV V VI VII VIII IX Micas The micas fitted to thru-visio level gauges coform to: ISO 21V..1 Staied A1 quality. Micas should always be specified whe a thru-visio level gauge is beig used o steam service above 20 bar. Other Accessories Scales Egraved scales, calibrated to customer requiremets ca be supplied for all TC Fluid Cotrol level gauges. B C B TC Fluid Cotrol glasses comply with DN 01, JIS 2, BS, SOD Spec. 12MIL-G-1 C 1 Name plate Fluorescet ad LED illumiators are available o request. Uiterrupted sight where blid spots are ot permittted

17 Stadard cofiguratios Equiry Form (Please copy page for re-use) For Magetic Level Gauges ad LevelSure Gauges Detach, complete ad fax this form to + (0) or sca ad sed to istrumets@tc-fluidcotrol.com Stadard Arragemet Side/Back Coected Stadard Costructio Side or Back coectios to process. Vet ad Drai Plugged. Flaged Vet ad Drai Vet ad Drai flaged. Flages ca be Slip-O or Weld Neck type. Side & Top Coected Special Variat with top ed coected ad bottom side coected to process the flages ca be cofigured to exact cliet requiremets. Flages ca be Slip-O or Weld Neck type. Customer:... Customer Ref:... Cotact:... Tel. No:... Fax No: DUTY Quatity of Gauges... Fluid Descriptio... Fluid SG(s)... Measuremet: Top Level Iterface Rage of SG Operatig Pressure... Bar g PSI g Operatig Temp... Bar g PSI g Desig Pressure... Bar g PSI g Desig Temp... Bar g PSI g Vacuum Service?... Dielectric Costat... (D.C. eeded for guided wave radar trasmitter oly) GAUGE SPECIFICATION Vessel Coectios - Flage Size... Flage Stadard & Ratig... Vessel Coectios - Screwed Size... Screw Stadard... NPT BSP Vet Coectio: Flaged Plugged Size...Stadard & Ratig... Screwed Side/Back via Uio Coectios Process Coectios are screwed via uios for easy gauge removal, or ca be supplied with plai threaded eds i BSP or NPT. All Butt Welded Stadard Costructio Side or Back Vet ad Drai Plugged Flages are Weld Neck type for all Butt Welded costructio. Note the side brach to chamber weld is ot a full peetratio butt weld. Please advise if full peetratio weld is required. PVDF, PP, upvc Magetic Gauge Plastic Costructio Side or Back coectios to process. These gauges are used for highly corrosive duties i.e. acids/alkalies or if the vessel is plastic as the gauge will move with the vessel due to expasio ad cotractio i chagig temperatures. Drai Coectio: Flaged Plugged Cetre to Cetre Dimesio M (mm)... Visible Legth (mm)... (See over for details of M, U & T dimesios) Size...Stadard & Ratig... Face to Face Dimesio L (mm)... U Dimesio Restrictio?...mm Material of Body... Material of Display: Alumiium St/Sti For LevelSure gauges oly: Coectio of Radar to Gauge body: Flaged Screwed (Size of flage ad ratig or screwed fittig required)... Desig Costructio: ASME B1. AD2000 (Geerally ASME is more expesive - e.g. for refiery use. AD2000 is lighter costructio for geeral idustry use.) Weldig Desig - Butt Welded (More Expesive) Slip-O Welded (Caot be X-Rayed) Cofiguratio - see diagrams 1- o reverse or specify:... ELECTRICAL EQUIPMENT Switches - Quatity per Gauge... Cable Etry: M Flyig Lead M20 Trasmitter Resolutio: 20mm 10mm mm (Reed chai trasmitter) mm (Guided wave radar trasmitter) 0.mm (Magetostrictive trasmitter) Safe Area: Hazardous Area: E Exia E Exd PVDF/PFA Lied Gauge Plastic Lied Costructio Side or Back coectios to process. These are used for highly corrosive duties i.e. acids/alkalies where the pressure is too great for all plastics gauges, or if the vessel is made from metals (or lied taks). Top Mouted Gauge Top mouted gauge to process. For udergroud taks that eed visual idicatio. The gauge ca also trasmit sigals or poit alarms. Combied MLG ad Guided Wave Radar. Area Classificatio... Approval: ATEX IEC EX FM CSA Ambiet Coditios (Max. & Mi Temp.)... ACCESSORIES Vet Valve (Specify type)... Drai (Specify type)... Pait fiish (Please specify)... Steam Heatig: Isulatio Jacket No-Frost Block Temperatures -1 o C ad below Graduated Scale St/Stl... (Please state iches or cms) QUALITY REQUIREMENTS No Destructive Tests: Hydrostatic Dye Peetrat (welds)% X-Ray (welds)% Positive Material I.D. Base Materials Oly PMI of Welds NACE Compliace Specify NACE stadard... DOCUMENTATION REQUIREMENTS Maufacturig Procedures: Weldig Procedures Hydrotest Procedure Documet Schedule G.A. Drawigs Productio Schedule Material Certs IOM Spares Quote QA Pla NDT Procedures (Please sepecify)... Maufacturig Record Book Number of copies... Format

18 Equiry Form (Please copy page for re-use) For Magetic Level Gauges ad LevelSure Gauges Detach, complete ad fax this form to + (0) or sca ad sed to istrumets@tc-fluidcotrol.com Customer:... Customer Ref:... Cotact:... World leadig liquid measurig istrumets Tel. No:... Fax No: DUTY Quatity of Gauges... Fluid Descriptio... Fluid SG(s)... Measuremet: Top Level Iterface Rage of SG Dielectric Costat... GAUGE SPECIFICATION Vessel Coectios - Flage Size... Vessel Coectios - Screwed Size... Vet Coectio: Flaged Plugged Drai Coectio: Flaged Plugged Cetre to Cetre Dimesio M (mm)... Visible Legth (mm)... (See over for details of M, U & T dimesios) Operatig Pressure... Bar g PSI g Operatig Temp... Bar g PSI g Desig Pressure... Bar g PSI g Desig Temp... Bar g PSI g Vacuum Service?... (D.C. eeded for guided wave radar trasmitter oly) Flage Stadard & Ratig... Screw Stadard... NPT BSP Size...Stadard & Ratig... Size...Stadard & Ratig... Face to Face Dimesio L (mm)... U Dimesio Restrictio?...mm Material of Body... Material of Display: Alumiium St/Sti For LevelSure gauges oly: Coectio of Radar to Gauge body: Flaged Screwed (Size of flage ad ratig or screwed fittig required)... Desig Costructio: ASME B1. AD2000 (Geerally ASME is more expesive - e.g. for refiery use. AD2000 is lighter costructio for geeral idustry use.) Weldig Desig - Butt Welded (More Expesive) Slip-O Welded (Caot be X-Rayed) Cofiguratio - see diagrams 1- o reverse or specify:... ELECTRICAL EQUIPMENT Switches - Quatity per Gauge... Cable Etry: M Flyig Lead M20 Trasmitter Resolutio: 20mm 10mm mm (Reed chai trasmitter) mm (Guided wave radar trasmitter) 0.mm (Magetostrictive trasmitter) Safe Area: Hazardous Area: E Exia E Exd Area Classificatio... Approval: ATEX IEC EX FM CSA Ambiet Coditios (Max. & Mi Temp.)... ACCESSORIES Vet Valve (Specify type)... Drai (Specify type)... Pait fiish (Please specify)... Steam Heatig: Isulatio Jacket No-Frost Block Temperatures -1 o C ad below Graduated Scale St/Stl... (Please state iches or cms) QUALITY REQUIREMENTS No Destructive Tests: Hydrostatic Dye Peetrat (welds)% X-Ray (welds)% Positive Material I.D. Base Materials Oly PMI of Welds NACE Compliace Specify NACE stadard... DOCUMENTATION REQUIREMENTS Maufacturig Procedures: Weldig Procedures Hydrotest Procedure Documet Schedule G.A. Drawigs Productio Schedule Material Certs IOM Spares Quote QA Pla NDT Procedures (Please sepecify)... Maufacturig Record Book Number of copies... Format... TC Fluid Cotrol Head Office Uit The Iterchage, Wested Lae Swaley, Ket BR TE Tel: + (0) Fax: + (0) istrumets@tc-fluidcotrol.com Scotlad office: Office 1/0, Kig James Busiess Cetre, Friarto Road, Perth PH2 DY Tel: + (0) Fax: + (0) istrumets@tc-fluidcotrol.com

19 Our worldwide distributors Europe North America Asia Austria WIKA Messgerätevertrieb Ursula Wiegad GmbH & Co. KG Perfektastr., 120 Viea Tel: (+) 1 11 Fax: (+) ifo@wika.at Belarus WIKA Belarus Ul. Zaharova 0B Office H, 2200 Misk Tel: (+) 1-2 Fax: (+) ifo@wika.by Beelux WIKA Beelux Idustrial estate De Berk Newtoweg 12, 101 WX Echt Netherlads Tel: (+1) 00 Fax: (+1) ifo@wika.l Bulgaria WIKA Bulgaria EOOD Akad. Iva Geshov Blvd. 2E Busiess Ceter Serdika, buildig, office /10, 10 Sofia Tel: (+) Fax: (+) ifo@wika.bg Croatia WIKA Croatia d.o.o. Hrastovicka Zagreb-Lucko Tel: (+) 1 10 Fax: (+) ifo@wika.hr Filad WIKA Filad Oy Melkokatu 2, Helsiki Tel: (+) 22-0 Fax: (+) ifo@wika.fi Frace WIKA Istrumets s.a.r.l. Parc d Affaires des Bellevues rue Rosa Luxembourg 10 Eragy-sur-Oise Tel: (+) 1 0- Fax: (+) ifo@wika.fr Germay WIKA Alexader Wiegad SE & Co. 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