PED 97/23/EC COMPLIANT. Up to 7.4 tons of force on contact UltraPak cartridge for long life Operates self-contained or linked

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1 atalog No A High Force Nitrogen Gas prings UH eries Up to 7.4 tons of force on contact UltraPak cartridge for long life Operates self-contained or linked PED 97/23/E OMPIANT

2 UH eries Nitrogen Gas prings Introduction Installation Examples UH eries Nitrogen Gas prings The global leader in nitrogen gas spring technology DADO produces top quality products at competitive prices and provides a superior level of customer service. Founded in 1958, DADO is the highest volume producer of gas springs for press tools. DADO s products are widely approved and used in global operations for many industries including metal stamping, automotive and plastic injection molding. UH eries Using the popular Ultra Force (U) eries technology, the UH eries is slightly taller and features a common port for linked operations. The UH eries has eight models and provides force up to 7.4 tons on contact. Many stroke lengths and mount options are available for new or existing applications. High Quality onstruction To ensure their exceptionally long service life, DADO s UH eries Gas prings have high quality construction features. All models are built with a one-piece piston rod and utilize a double lip rod seal for excellent load capacity and resistance to wear. 2 Model Diameter Maximum Force on ontact UH00 32 mm (0 ) 810 lb. (362 dan) UH mm (1.496 ) 1059 lb. (471 dan) UH mm (1.7 ) 1655 lb. (736 dan) UH.1000 mm (1.968 ) 76 lb. (924 dan) UH mm (2.480 ) 3432 lb. (27 dan) UH mm (3 ) 5362 lb. (2386 dan) UH mm (3.740 ) 9532 lb. (4241 dan) UH mm (4.724 ) lb. (6627 dan) Adjustable Force For convenience, self-contained cylinders usually are delivered pre-charged to the desired force and ready to install. If force adjustment is ever needed, a filling/draining port is located in the cylinder for safe, easy access. UltraPak Technology The UH eries uses the same superior UltraPak cartridge as the popular U eries. The UltraPak employs advanced materials to reduce the rod cartridge profile while increasing performance. The UltraPak is comprised of a rod wiper, rod seal and guide arranged to extend life, retain lubrication, exclude contaminants, and provide excellent wear characteristics. When coupled with DADO s superior finished piston rod, the UltraPak is the ultimate sealing system in compact height gas springs. Numerous Piping Options Many customers have recognized the benefits of piping gas springs to monitor, control, and adjust force from outside the die. DADO offers a wide selection of hoses, fittings, control panels and equipment to simplify the piping process. For additional information on piping refer to DADO s Nitrogen Gas pring inked ystem omponents atalog. ustomer atisfaction DADO s motto is Whatever It Takes To atisfy Our ustomers. DADO will assist in any way possible to ensure that customers are completely satisfied. DADO s salespeople and distributors are solution-oriented, productknowledgeable, and eager to assist customers. DADO s engineers are available to help customers with specific applications. Rapid Delivery DADO s modern 11,600 m 2 main production facility as well as satellite facilities permit the fastest deliveries in the industry. Products are available both directly and through a network of trained distributors providing worldwide support. Warranty DADO warrants its UH eries Nitrogen Gas prings to be free from defects in workmanship or materials for a period of one year from date of manufacture. AD Templates DADO s entire product line is available on-line in solid models and 2D AD formats. For more information, visit our website, or contact DADO DADO.UA fax DADO offers a variety of mount options to meet specific customer applications. Installation and fastening of the gas springs should take into consideration load support, fastener selection and torque values. For additional information on installation requirements see page 24. ylinder and mount dimensions are shown on pages DADO.UA fax > /2 +.3 (.012) ød +.8 (.031) H ød ød Drain Hole < ød/2 TO Basic Model in a flat bottom pocket. The pocket must be bored with a flat bottom, or a spacer must be used to create a flat surface. B12/B112/B212/B312 mounts must be fastened to the bottom groove only. Back-up is required to support the full load. ød ød H + d/2 B19/ mounts require back-up to support the load. TO Basic Model mounted inverted requires back-up to support the full load. Retain inverted cylinders tight in the pocket with the appropriate length cap screw to eliminate movement. B21/B25/B325 mounts must be fastened to the top groove only. The wire ring supplied with mounts supports the full load. > D+1 (0) >.5 (.0) TO Basic Model mounted to a plate. inked cylinders require clearance for the hose and fittings. > ¾ > 25.4 (1.00) ød +.3 (.012) +.8 (.031) TO Basic Model mounted in a horizontal pocket. Allow clearance in the rod pocket to avoid contacting the body of the cylinder during operation. Allow the rod to locate freely. M / M-i DADO offers customized ectional Mounting ystems (M and M-i ) which are fabricated to customer specifications, pressure tested and shipped ready to install. DADO M-i with (6) UH.1600 gas springs plumbed internally and connected to a control panel. DADO M with (4) UH.2600 gas springs linked using.400 (Y-400) hose, fittings and a control panel. ød 3

3 UH eries Nitrogen Gas prings UH kn / 0.4 ton UH kn / 0.4 ton UH eries Nitrogen Gas prings UH00 Force harts R ø16 M x M6 Deep ø ø UH UH UH UH UH UH UH UH00.0 UH UH UH UH UH Preferred izes On-ontact Force B12 ø B FORE (lb.) TRAVE (%) REOMMENDED TRAVE (% ) TRAVE % 4 x M6 H 1/4 H ø BOT IRE of 2600 psi 810 lb RF B x M6 H 1/4 H X x mm H.319V00 UPPIED Replaces.319 Mount, contact DADO..79 FORE (dan) 362 dan On-ontact Force IDE MOUNT INTO DEIRED OATION AND EURE UING H PROVIDED.20 4 Includes eries, Model and troke ength., B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: 180 bar ( psi). When not specified, default is 180 bar. Operating ystem: = elf-contained, specified, default is, self-contained. 4 x M6 H 1/4 H DADO.UA fax plit Wire.55.2 EURE MOUNT UPPIED RING AND REW EURE MOUNT UPPIED RING AND REW plit Wire.55.2 ylinder with Mount: UH B Mount Only:

4 UH eries Nitrogen Gas prings UH kn / 0.5 ton UH kn / 0.5 ton UH eries Nitrogen Gas prings UH.0600 Force harts R x M6 Deep ø.79 ø ø UH UH UH UH UH UH UH UH UH UH UH UH UH Preferred izes On-ontact Force B B21 ø FORE (lb.) lb dan TRAVE (%) REOMMENDED TRAVE (%) TRAVE % 4 x M6 H 1/4 H ø56 BOT IRE B X x mm H UPPIED.79 FORE (dan) x M6 H 1/4 H On-ontact Force V.0600 IDE MOUNT INTO DEIRED OATION AND EURE UING H PROVIDED Includes eries, Model and troke ength., B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: 0 bar ( psi). When not specified, default is 0 bar. Operating ystem: = elf-contained, specified, default is, self-contained. 4 x M6 H 1/4 H plit Wire ylinder with Mount: UH B Mount Only: DADO.UA fax EURE MOUNT UPPIED RING AND REW EURE MOUNT UPPIED RING AND REW plit Wire

5 UH eries Nitrogen Gas prings UH kn / 0.7 ton UH kn / 0.7 ton UH eries Nitrogen Gas prings UH.0800 Force harts R1 ø x 16 Deep ø ø UH UH UH UH UH UH UH UH UH UH UH UH Preferred izes On-ontact Force B FORE (lb.) lb dan TRAVE (%) REOMMENDED TRAVE (%) TRAVE % H 5/16 H X x mm H UPPIED.79 FORE (dan) On-ontact Force V.0800 IDE MOUNT INTO DEIRED OATION AND EURE UING H PROVIDED B21 ø ø70.7 BOT IRE B25 H 5/16 H Includes eries, Model and troke ength., B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: 0 bar ( psi). When not specified, default is 0 bar. Operating ystem: = elf-contained, specified, default is, self-contained. plit Wire ylinder with Mount: UH B Mount Only: DADO.UA fax H 5/16 H EURE MOUNT UPPIED RING AND REW EURE MOUNT UPPIED RING AND REW plit Wire

6 UH eries Nitrogen Gas prings UH kn / 1.0 ton UH kn / 1.0 ton UH eries Nitrogen Gas prings.51 R x 16 Deep ø ø ø Part No. mm UH UH UH UH UH UH UH UH UH UH UH UH Preferred izes UH.1000 Force harts On-ontact Force B FORE (lb.) H 5/16 H 76 lb U TRAVE (%) TRAVE (%) FORE (dan) dan REOMMENDED TRAVE % 2X M10x60 mm H UPPIED On-ontact Force V.1000 IDE MOUNT INTO DEIRED OATION AND EURE UING H PROVIDED B ø ø80 BOT IRE 3.0 B25 H 5/16 H Includes eries, Model and troke ength., B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: 0 bar ( psi). When not specified, default is 0 bar. Operating ystem: = elf-contained, specified, default is, self-contained. plit Wire ylinder with Mount: UH B12..0 Mount Only: DADO.UA fax H 5/16 H EURE MOUNT UPPIED RING AND REW EURE MOUNT UPPIED RING AND REW plit Wire

7 UH eries Nitrogen Gas prings UH.1600 kn / 1.7 ton UH.1600 kn / 1.7 ton UH eries Nitrogen Gas prings R Deep.47 2 x 16 Deep ø ø56 2. ø ø UH UH UH UH UH UH UH UH UH UH UH UH Preferred izes UH.1600 Force harts On-ontact Force FORE (lb.) B ø B212 / A U lb dan TRAVE (%) REOMMENDED TRAVE % 4 x M10 H 3/8 H B112 / B B Part No. A B () 73.5 (2.894) (3.35) 60 (2.362) ø85 BOT IRE TRAVE (%) A B325 / B FORE (dan) 2X M10x70 mm H UPPIED On-ontact Force V.1600 IDE MOUNT INTO DEIRED OATION AND EURE UING H PROVIDED / x M10 H 3/8 H Part No. A B (2.5) 80 (3.0) (2.894) (3.54) 12 Includes eries, Model and troke ength., B21, B25 and B325 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: 0 bar ( psi). When not specified, default is 0 bar. Operating ystem: = elf-contained, specified, default is, self-contained. ylinder with Mount: UH B Mount Only: DADO.UA fax x M10 H 3/8 H EURE MOUNT UPPIED RING plit Wire.55.U.1600 AND REW 16 A B EURE MOUNT plit Wire UPPIED RING AND REW.55.U.1600

8 UH eries Nitrogen Gas prings UH kn / 2.6 ton UH kn / 2.6 ton UH eries Nitrogen Gas prings UH.2600 Force harts R Deep ø ø ø UH UH UH UH UH UH UH UH UH UH UH Preferred izes On-ontact Force B FORE (lb.) lb dan TRAVE (%) REOMMENDED TRAVE % 4 x M10 H 3/8 H FORE (dan) 2X M12x80 mm H UPPIED On-ontact Force V.2600 IDE MOUNT INTO DEIRED OATION AND EURE UING H PROVIDED Includes eries, Model and troke ength., B21, B25 and B325 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: 0 bar ( psi). When not specified, default is 0 bar. Operating ystem: = elf-contained, specified, default is, self-contained. B ø104 BOT IRE DADO.UA fax ø x M10 H 3/8 H plit Wire EURE MOUNT UPPIED RING AND REW B25 / B / x M10 H 3/8 H ylinder with Mount: UH B12..0 Mount Only: B Part No. B E (.3) 27 (1.06) (.39) 29 (1.14) E EURE MOUNT plit Wire UPPIED RING AND REW.55.00

9 UH eries Nitrogen Gas prings UH kn / 4.7 ton UH kn / 4.7 ton UH eries Nitrogen Gas prings UH.4600 Force harts R Deep ø ø ø ø UH UH UH UH UH UH UH UH UH UH UH Preferred izes On-ontact Force B FORE (lb.) lb dan TRAVE (%) REOMMENDED TRAVE % 4 x M12 H 1/2 H FORE (dan) 2X M12x100 mm H UPPIED On-ontact Force V.4600 IDE MOUNT INTO DEIRED OATION AND EURE UING H PROVIDED Includes eries, Model and troke ength., B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: 0 bar ( psi). When not specified, default is 0 bar. Operating ystem: = elf-contained, specified, default is, self-contained. B ø0 BOT IRE DADO.UA fax ø x M12 H 1/2 H plit Wire EURE MOUNT UPPIED RING AND REW B x M12 H 1/2 H plit Wire EURE MOUNT UPPIED RING AND REW ylinder with Mount: UH B12..0 Mount Only:

10 UH eries Nitrogen Gas prings UH kn / 7.4 ton UH kn / 7.4 ton UH eries Nitrogen Gas prings UH.6600 Force harts R x M10 16 Deep ø75 ø ø ø UH UH UH UH UH UH UH UH UH UH UH Preferred izes On-ontact Force B FORE (lb.) lb dan TRAVE (%) REOMMENDED TRAVE % 4 x M12 H 1/2 H FORE (dan) 2X M12x100 mm H UPPIED On-ontact Force V.6600 IDE MOUNT INTO DEIRED OATION AND EURE UING H PROVIDED B ø ø5 BOT IRE B25 4 x M12 H 1/2 H Includes eries, Model and troke ength., B21 and B25 mounts ordered with cylinder will be attached at the factory. UH TO DADO.UA fax harging Pressure: 0 bar ( psi). When not specified, default is 0 bar. Operating ystem: = elf-contained, specified, default is, self-contained DADO.UA fax x M12 H 1/2 H plit Wire EURE MOUNT UPPIED RING AND REW plit Wire EURE MOUNT UPPIED RING AND REW ylinder with Mount: UH B12..0 Mount Only:

11 UH eries Nitrogen Gas prings Accessories Accessories & Repair Tools UH eries Nitrogen Gas prings Digital oad ell.305.bg (Meter) (222 kn oad ell) The.305.BG Meter can display force in Newtons, Kg or lbs. When paired with the oad ell it may be used to measure up to,000 lbs. For more information request bulletin B04106B. Portable Test tand (PT-25) Use the Portable Test tand in conjunction with a tandard oad ell for precise measurement of gas spring force on contact. For more information request bulletin 97B121. Quick Disconnect harging Assembly.3100 (A-40) Digital oad ell.305.bga (Meter) A (22.2 kn oad ell) The.305.BGA meter can display force in Newtons, Kg or lbs. When paired with the a oad ell it may be used to measure gas spring force up to 5,000 lbs. For more information request bulletin B04106B. Mini Test tand a tandard onfiguration.305.2d Digital onfiguration Use the Mini Test tand in conjunction with a tandard oad ell or Digital oad ell for precise measurement of spring force on contact. For use with UH00 - UH.1600 models only. For more information request bulletin B tandard oad ell (UH00) (UH.0600) (UH.0800) (UH.1000) The tandard oad ell gives precise measurement of gas spring charging pressure. Each model requires its specified load cell. Use the load cells with the Portable Test tand. T-Handle.3.1 (M6: UH00).3.2 (: UH UH.6600) To remove the piston rod when disassembling and position correctly when reassembling. DADO Repair Tool Kits DADO s most popular repair tools are now available in boxed sets for each of our three main classifications of nitrogen gas springs: Micro, Mini and arge eries. Kits may include DADO load cells, charging nipples and various repair tools. eparate repair tool and load cell sets are also available. For more information request bulletin B05143A (UH.1600) (UH.2600) (UH.4600) (UH.6600) DADO Electronic Pressure Monitors DADO s Electrical Pressure Monitors indicate if pressure drops below a preset level, alerting the press controller to shut down the press. They are available in a variety of configurations to suit a variety of applications. For more information request bulletin B10105 or contact DADO. DADO Pressure Monitor (1 VA) - Bulletin B (24 VA) - Bulletin B011A.421.2D (24 BD, PDT) - Bulletin B004 The DADO Pressure Monitor indicates if pressure drops below a pre-set level, alerting the press controller to shut down the press. The shutdown point is adjustable between and 0 bar ( psi). For additional information request the appropriate bulletin. Use the DADO Quick Disconnect harging Assembly,.3100, with the or harging Nipple or.3.5 Pressure Analyzer to charge self-contained gas springs. The.3100 can also be used with a DADO control panel to charge linked systems. The.3100 includes the Pressure Regulator, Hose Assembly and the Quick Disconnect Filling Assembly. Hose Assembly 3m (10 feet) Quick Disconnect Filling Assembly Pressure Regulator Quick Disconnect harging Nipple Use the DADO Quick Disconnect harging Nipple to charge self-contained UH eries Gas prings. For more information contact DADO DADO Pressure Analyzer.3.5 Use the DADO Pressure Analyzer to easily charge, discharge, and gauge the pressure in DADO s UH eries Gas prings. For more information request bulletin B013D DADO.UA fax DADO.UA fax

12 UH eries Nitrogen Gas prings Repair Tools Parts ist UH eries Nitrogen Gas prings - Installation Tool.352 (UH UH.6600) To insert the -style retaining ring into the retaining ring groove. - Removal Tool.355 (UH00 - UH.0800).356 (UH UH.6600) To remove -style retaining rings safely in a single controlled motion. Dust over.246.u. Model Piston Rod.2.U.. Model troke Wiper - Installation Tool (UH00) (UH.0600) (UH.0800) (UH.1000) (UH.1600) To insert the -style retaining ring into the retaining ring groove. Removal leeve (UH00) (UH.0600) (UH.0800) (UH.1000) (UH.1600) (UH.2600) (UH.4600) (UH.6600) O- Backup O- UltraPak artridge.0.u. Model Tube Assembly.5.UH.. Model troke -tyle Retaining Model Part Number UH U00 UH UH UH UH U.1600 UH UH UH To position the cartridge below the -ring groove when assembling or disassembling a gas spring. UH00 - UH.0600 Port Plug Valve Bleed Tool Port ervicing Tool ompact Valve Use the DADO Valve Bleed Tool to slowly discharge a spring to the desired pressure. For more information contact DADO..3.8 To perform all necessary servicing to the valve compartment. For more information request bulletin B UH UH.6600 Repair Kits Includes a fully assembled cartridge, dust cover, bottle of assembly oil and a maintenance manual. Model Kit Number Model Kit Number UH UH UH UH UH UH UH UH Port Plug ompact Valve.260 Part Piston Rod:.2. U Part Number eries troke (mm) Model: 0400, 0600, 0800, 1000, 1600, 2600, 4600, DADO.UA fax Note: The UH eries Nitrogen Gas prings are permanently marked with model number, serial number and repair kit number. Please refer to these when ordering replacement parts DADO.UA fax

13 Technical Data AUTION DO NOT attempt maintenance on spring until internal pressure is exhausted. Operating pecifications harging Medium: Nitrogen Gas UH00 harging Pressure: 180 bar (2 psi 2600 psi) UH.0600 UH.6600 harging Pressure: 0 bar (2 psi 2175 psi) Operating Temperature: ( F 160 F) Maximum peed:.5 m/sec ( in/sec) % * 0.9 F.1 F.3 Installation Requirements Provide troke Reserve DADO UH eries gas springs will permit travel of the full nominal stroke; however, at least a 10% stroke reserve is recommended to achieve optimal performance and safety (F.1 and F.2). Avoid ide oading A misaligned press or die can cause side loading that increases wear on the bearing, seal, and piston rod (F.4). Therefore, avoid side loading when possible (F.3). Rod End Thread The end of the piston rod has a construction thread intended for assembly and disassembly purposes only, and should never be used to mount or secure the gas spring (F.4). Die vibration and/or misalignment will damage the spring. > * 0.9 F.2 >1 F.4 Protect From Fluids Drain Hole Direct contact with certain die lubricants and cleaners should be avoided (F.6). Protect gas springs by providing adequate drainage in gas spring pockets (F.5). F.5 Discharging elf-ontained Gas pring F.6 The DADO Pressure Analyzer (.3.5) detailed on page 21, allows for charging, discharging and gauging of the pressure in the UH eries gas springs (F.7). For information on completely exhausting the gas spring refer to DADO s UH eries Maintenance Instructions. Recharging elf-ontained Gas pring 100% F.7 F.9 Hold the spring vertically at all times during filling. Never compress the gas spring in a vice or clamp outside of the die or application as damage to the gas spring can result (F.8). Never fill a gas spring unless the rod is in the fully extended position (F.10). Thread the T-handle (.3.1 or.3.2) detailed on page 21, into the rod end and depress the valve stem with the Valve Bleed Tool (.360.4) or Port ervicing Tool (.3.8), detailed on page 22. Pull the rod cartridge assembly up until it is seated firmly against the retaining ring (F.9). Remove the T-handle from the rod and charge the gas spring to the desired pressure. Refer to DADO s UH eries Maintenance Instructions for complete step-by-step instruction. F.8 F Plymouth Oaks Blvd. Plymouth, Michigan UA DADO.UA fax The global leader in nitrogen gas spring technology Printed in UA DADO, Inc. All Rights Reserved

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