Service Manual 3014 / Front-Side Applicator. Made in Germany

Servce Manual Front-Sde Applcator 3014 / 3016 Made n Germany

2 Servce Manual 2 for the followng products Famly Type Front-Sde Applcator 3014 3016 Edton: 05/2018 - Part No. 9009529 Copyrght Ths documentaton as well as translaton hereof are property of cab Produkttechnk GmbH & Co. KG. The replcaton, converson, duplcaton or dvulgement of the whole manual or parts of t for other ntentons than ts orgnal ntended purpose demand the prevous wrtten authorzaton by cab. Edtor Regardng questons or comments please contact cab Produkttechnk GmbH & Co. KG. Topcalty Due to the constant further development of our products dscrepances between documentaton and product can occur. Please check www.cab.de for the latest update. Terms and condtons Delveres and performances are effected under the General condtons of sale of cab. Germany cab Produkttechnk GmbH & Co KG Karlsruhe Phone +49 721 6626 0 www.cab.de USA cab Technology, Inc. Chelmsford, MA Phone +1 978 250 8321 www.cab.de/us Tawan cab Technology Co., Ltd. Tape Phone +886 (02) 8227 3966 www.cab.de/tw Chna cab (Shangha) Tradng Co., Ltd. Guangzhou Phone +86 (020) 2831 7358 www.cab.de/cn France cab Technologes S.à.r.l. Nedermodern Phone +33 388 722501 www.cab.de/fr Mexco cab Technology, Inc. Juárez Phone +52 656 682 4301 www.cab.de/es Chna cab (Shangha) Tradng Co., Ltd. Shangha Phone +86 (021) 6236 3161 www.cab.de/cn South Afrca cab Technology (Pty) Ltd. Randburg Phone +27 11 886 3580 www.cab.de/za

Table of Contents 1 Introducton... 4 1.1 Instructons... 4 1.2 Intended Use... 4 1.3 Safety Instructon... 4 1.4 Safety Markng... 5 1.5 Envronment... 5 3 2 Product Descrpton... 6 2.1 Important Features... 6 2.2 Techncal Data... 6 2.3 Overvew... 7 2.4 Contents of Delvery... 9 3 Operaton... 10 3.1 Standard Operaton... 10 3.2 Cleanng... 10 4 Error Messages... 12 4.1 Error Messages of the Prnter... 12 4.2 Error messages of the applcator... 12 5 Installaton... 13 5.1 Factory Default Settngs... 13 5.2 Tools... 13 5.3 Mountng the applcator parts on the prnter... 14 5.4 Mountng the blow tube... 15 5.5 Connectng the Compressed Ar... 15 6 Adjustments... 16 6.1 Vacuum Adjustments... 16 6.2 Blow Tube and Support Ar Adjustments... 17 6.3 Adjustng the sensors of the swng cylnder... 19 6.4 Adjust the speed of the swng cylnder... 20 6.5 Adjustng the Product Sensors... 21 7 Confguraton... 22 7.1 Method for Changng the Prnter Setup... 22 7.2 Quck Mode for Settng the Delay Tmes... 22 7.3 Confguraton Parameters of the Applcator... 23 7.4 Settng the Peel Poston... 24 7.5 Actvaton of Peel-off Mode... 24 8 Test Operaton... 25 8.1 Test Mode wthout Prnt Job... 25 8.2 Test Mode wth Prnt Job... 25 8.3 Applcaton mode... 26 8.4 External Sensor for Labelng Rear Sde... 26 9 Spare Parts... 27 9.1 Retaner Assembly... 27 9.2 Pneumatcs Retaner Assembly... 28 9.3 Electroncs Retaner Assembly... 29 9.4 Cylnder assembly... 30 10 Drawngs... 31 10.1 Block Dagram... 31 10.2 Pneumatc drawng... 32 11 Index... 33

4 1 Introducton 4 1.1 Instructons Important nformaton and nstructons n ths documentaton are desgnated as follows: Danger Draws attenton to an exceptonally great, mmnent danger to your health or lfe due to hazardous voltages. Danger Draws attenton to a danger wth hgh rsk whch, f not avoded, may result n death or serous njury. Warnng Draws attenton to a danger wth medum rsk whch, f not avoded, may result n death or serous njury. Cauton Draws attenton to a danger wth low rsk whch, f not avoded, may result n mnor or moderate njury. Attenton Draws attenton to potental rsks of property damage or loss of qualty. Note Advce to make work routne easer or on mportant steps to be carred out. Envronment Gves you tps on protectng the envronment. Tme Handlng nstructon Reference to secton, poston, llustraton number or document. Opton (accessores, perpheral equpment, specal fttngs). Informaton n the dsplay. 1.2 Intended Use The devce s manufactured n accordance wth the current technologcal status and the recognzed safety rules. However, danger to the lfe and lmb of the user or thrd partes and/or damage to the devce and other tangble assets can arse durng use. The devce may only be used for ts ntended purpose and f t s n perfect workng order, and t must be used wth regard to safety and dangers as stated n the operatng manual. The devce applcator mounted on a cab prnter of the Hermes+ seres s ntended exclusvely for applyng sutable materals that have been approved by the manufacturer. Any other use or use gong beyond ths shall be regarded as mproper use. The manufacturer/suppler shall not be lable for damage resultng from unauthorzed use; the user shall bear the rsk alone. Usage for the ntended purpose also ncludes complyng wth the operatng manual, ncludng the manufacturer s mantenance recommendatons and specfcatons. Note The complete documentaton can currently be found n the Internet. 1.3 Safety Instructon Attenton Intaton, adjustments and changng of parts s only for qualfed servce personal only. Intaton/ Servce Manual Applcators Warnng Ths s a class A product. In a domestc envronment ths product may cause rado nterference n whch case the user may be requred to take adequate measures.

1 Introducton Before mountng the delvered components dsconnect the prnter from the power supply and close the shutoff valve at the applcator. Only connect the devce to other devces whch have a protectve low voltage. Swtch off all affected devces (computer, prnter, accessores) before connectng or dsconnectng. In operaton, movng parts are easly accessble. Ths apples especally for the zone, where the pad s moved between the startng and the labelng poston. Durng operaton do not reach nto that zone and keep long har, loose clothes, and jewelry dstant. Before any manpulatons n those areas, close the shutoff valve. The devce may only be used n a dry envronment, do not expose t to mosture (sprays of water, msts, etc.). Do not use the devce n an explosve atmosphere. Do not use the devce close to hgh-voltage power lnes. Perform only those actons descrbed n ths operatng manual. Work gong beyond ths may only be performed by traned personnel or servce techncans. Unauthorzed nterference wth electronc modules or ther software can cause malfunctons. Other unauthorzed work on or modfcatons to the devce can also endanger operatonal safety. Always have servce work done n a qualfed workshop, where the personnel have the techncal knowledge and tools requred to do the necessary work. There are varous warnng stckers on the devce. They draw your attenton to dangers. Warnng stckers must therefore not be removed, as then you and other people cannot be aware of dangers and may be njured. 5 1.4 Safety Markng 1: Rsk of njures by movng parts 1 2: Danger of crushng to hand and fngers by the movng pad 2 2 2 Fg. 1 Safety markng Attenton Never remove or cover safety markngs Replace t n case of damage 1.5 Envronment Obsolete devces contan valuable recyclable materals that should be sent for recyclng. Send to sutable collecton ponts, separately from resdual waste. The modular constructon of the prnt module enables t to be easly dsassembled nto ts component parts. Send the parts for recyclng.

6 2 Product Descrpton 6 2.1 Important Features The supportng ar and the vacuum as well as the speed of the cylnder are adjustable. That way the applcator can be adapted to dfferent label materals and szes. To avod contamnaton wthn the vacuum channels they are cleaned by ar pressure mpulse at the end of each applcaton. For operaton n a system the I/O nterface of the prnter can be used. 2.2 Techncal Data Label transfer mode Tamp pad Sprng loaded tamp pad Blow pad 3014/16 L/R 1100 3014/16 L/R 3100 3014/16 L/R 2100 Label wdth n mm for Hermes+4 25-114 80-114 25-114 for Hermes+6 25-174 80-174 - Label heght n mm 25-250 80-250 25-100 Compressed ar pressure 0.45 MPa (4.5 bar) Sound pressure level under 74 db(a) Product durng fxed labelng n moton Labelng onto the from the top product sdeways from the front from the back Product heght varabele Length of swng lever 2) mm 200/300/400 200/300/400 200/300/400 Swng angle 0-90 0-90 0-90 Cycle tme about frequency/mn. 1) 15 15 15 Table 1 Techncal Data 1) 2) Determned wth 100 mm lever length / label heght / prnt speed 100 mm/sec. Length of swng lever: achevable labelng poston of 90 (bottom edge of label) below the Hermes + ground.

2 Product Descrpton 2.3 Overvew 7 4 5 6 7 z y 8 x 9 1 2 3 10 11 12 13 Throttle valves Vacuum/Support ar 14 ort ar vacuum 15 Fg. 2 Overvew front sde 1 Settng screw - stopper for the swng movement 2 Sensors - End poston of the swng cylnder 3 Throttle valves - Speed of the swng cylnder 4 Knurled screw for attachng the applcator to the prnter 5 Settng screw to adjust the angle between applcator and prnter n X/Y-layer 6 Settng screw to adjust the angle between applcator and prnter n Z/X-layer 7 Compressed ar connector 8 Shutoff valve 9 Base plate - Prnter/Applcator 10 Sensor - Product detectng 11 Blow tube for supportng ar 12 Pad - customzed 13 Swng lever 14 Support ar throttle valve 15 Vacuum throttle valve

8 2 Product Descrpton 8 Valves and control 3 1 10 12 16 17 18 19 20 21 22 23 z x y Fg. 3 Overvew rear sde Fg. 4 Overvew control elements 1 Settng screw - Lmtaton of the swng movement 3 Throttle valves - speed of the swng cylnder 10 Sensor - Product detectng 12 Pad (customzed) 16 Lockng - Applcator 16 Interface to the prnter 17 Valve swng cylnder 18 Valve blow ar 19 Valve Vacuum and support ar 20 PCB applcator control 21 PCB applcator nterface 22 Vacuum generator

2 Product Descrpton 2.4 Contents of Delvery 9 1 2 3 4 Fg. 5 Contents of delvery Applcator (1) Blow tube - customzed (2) Screws - ncluded the pad assembly (3) Pad - customzed (4) Documentaton Note Please keep the orgnal packagng n case the applcator must be returned. Attenton The devce and prntng materals wll be damaged by mosture and wetness. Set up label prnter wth applcator only n dry locatons protected from splash water.

10 3 Operaton 10 3.1 Standard Operaton Check all external connectons. Load the materal. Ensure that the lockng system s locked "Operator's Manual" of the prnter. Open the shutoff valve. Attenton Ensure that the pad s not covered by a label when swtchng on the prnter-applcator system. Otherwse the vacuum sensor may be calbrated faultly. X X Swtch on the prnter. Note If the pad s not n the start poston when the prnter s swtched on an error message appears on the dsplay. Press button pause at the prnter. The applcator wll move nto the start poston and s ready for work. Press the button feed at the prnter. A synchronzaton feed s released. The processed labels have to be removed manually. After a few seconds the prnter carres out a short backfeed to poston the front edge of the next label at the prntng lne Note Ths synchronzng also has to be carred out when the prnt job has been nterrupted wth the cancel key. Synchronzng s not necessary when the prnt head was not lfted between prnt jobs. Ths also apples f the prnter was powered off between prnt jobs. Start a prnt job X X Start the labelng process va PLC nterface. Error messages durng labelng process are shown n the dsplay of the prnter 4 Error Messages. 3.2 Cleanng Attenton Never use solvent and abrasve. 1 Clean the outsde surfaces wth mult purpose cleaner. In regularly functon t s possble that accrue dust partcles and label splts. Remove that by a soft brush or/ and a vacuum cleaner. Especally at slde fol (1) t s possble that foulng depost. To receve an deal takeover and handlng of the label t s necessary to clean the surface of slde fol at regular ntervals Fg. 6 Cleanng pad wth slde fol

3 Operaton 11 3 4 5 6 7 8 9 3 4 1 2 Fg. 7 Turn away and Dsmount the applcator Attenton Intaton, adjustments and changng of parts s only for qualfed servce personal only. Attenton Dsconnect the prnter from the power supply before mountng the applcator Ensure a stable standng of the prnter Connect the compressed ar only after mountng the applcator to the prnter For cleanng the applcator and prnter t s sometme necessary to turn away or/and dsmount the applcator. Don't change the adjustments of settng screws, throttle valves or other. So t s possble the use the applcator drect after remountng. Turn away / Dsmount the applcator 1. To turn away the control assembly loosen thumbscrew (7) and swng the applcator. 2. Dsconnect SUB-D 15 male connector (8) to the female connector (9) of the prnter. 3. Loosen screw (6) and move off the lockng plate (5) from hnges. 4. Lft the control assembly upward. 5. Loosen screws (2) and take up base plate wth swng cylnder.(1). Mount the applcator 6. Set the base plate wth swng cylnder.(1) on the bottom sde of the prnter. The holes on the base plate must be over the holes n the prnter chasss. Tghten the screws (2) to mount the base plate (1) on the prnter. 7. Control assembly hang wth the female part (3) of hnges at the prnter hnges male parts (4). 8. To secure the applcator to slp out of hnges loosen screw (6) and move metal part (5) under the hnges and tghten screw (6). 9. Connect SUB-D 15 male connector (8) to the female connector (9) of the prnter. 10. Swng the applcator to the prnter and tghten the thumbscrew (7).

12 4 Error Messages 12 4.1 Error Messages of the Prnter For detaled nformaton about prnter errors (e.g. 'Paper out', 'Rbbon out', etc.) Operator's manual of the prnter Error treatment: Clear the error results Press the feed key to synchronze the label feed, remove the peeled labels manually Press the pause key to qut the error state. After error correcton, the prnt of the label causng the error wll be repeated. 4.2 Error messages of the applcator The followng table contans an overvew of error messages and ther possble causes. It also suggests methods to resolve the problem: Error Message Ar pressure ns. Possble Cause Compressed ar s swtched off Pressure to low < 4 bar Pressure t hgh > 6 bar Label not depos. Lower poston Label has not been placed onto the product; after the pad has moved back the label stll stcks on the pad. Pad s not n start poston f the prnter swtched on. Pad has not reached the labelng poston wthn 2s after the movement of the pad was started Pad has undefned leavng the start poston. Process Error Refl. sensor blk. Vac. plate empty Upper poston Process of labelng was braked va the I/O nterface of the prnter wth the XSTP sgnal. There has been no change of the swtch state at the upper sensor at the cylnder between the start of the labelng process and the sgnal from the labelng poston sensor. Label has not been pcked up properly by the pad; or label fell off the pad before t could be placed onto the product. Pad has not reached the startng poston wthn 2s after the pad has left the labelng poston; or pad has left the startng poston unauthorzed Table 2 Error messages of the applcator Error treatment: Clear the error results Press the pause key to qut the error state. Note In fault check adjustments and settngs wth help of the Servce Manual. Warnng The pad wll mmedately be moved n the startng poston Danger of crushng to hand and fngers by the movng pad Do not reach nto the zone of the movng pad and keep long har, loose clothes, and jewelry dstant. After error correcton, the prnt of the label causng the error cannot be repeated wthout re-start of the prnt job. In the applcaton mode "Apply/Prnt" send the sgnal "Prnt frst label" or press the button to send a prnted label to the pad.

5 Installaton 5.1 Factory Default Settngs 13 Note The applcator s adjusted n a standard confguraton by the factory. Adjustments wth these values guarantee a smooth operaton wth same confguraton. Note In case of a customer setup wth specal materal the adjustments can devate from standard values. Then the values n the setup protocol are vald. The standard values for the settngs ex-factory are: Connectng on a cab Hermes+ prnter, vertcal Pressure value of the compressed ar 0.45 MPa (4.5 bar) 5.2 Tools Screwdrver wth parallel blade 2.5 To adjust the throttle valves and product sensor Hexagon key L-wrench 0.8 To adjust the sensors (n contents of delvery) Flat-round nose 2.5 For matched norm parts (n contents of delvery) 4 Pad adjustments Changng pad straght To mount/dsmount tubes angled Open spanner SW 8 To change the throttle valves SW 13 Settng the sprng power on the adapter bolt SW20 Changng the cylnder Manometer ± 7 bar Ar pressure control Table 3 Tools

14 5 Installaton 14 5.3 Mountng the applcator parts on the prnter 1 2 3 4 5 6 7 8 3 9 2 3 8 10 11 12 13 14 15 16 18 17 Fg. 8 Mountng Applcator - Prnter Note In case of order a complete / confgured system wll be mounted some parts. Several steps of mountng dropped. Partcularly pad and product sensor. 1. Hang on the control assembly (8) wth the female part of hnges (2) at the prnter mounted hnges (3). 2. Connect SUB-D 15 male connector (7) to the female connector (6) of the prnter. 3. To secure the applcator aganst slppng out out of hnges loosen screw (5) and move metal part (4) under the hnges and tghten screw (5). 4. Swng the applcator to the prnter and tghten the thumbscrew (1). 5. Set the base plate wth swng cylnder.(11) on the bottom sde of the prnter (9). The holes on the base plate must be over the holes n the prnter chasss. Tghten the screws (12) to mount the base plate (1) on the prnter (9). 6. Mount the pad (17) wth the screws (part of the pad assembly) on the swng lever (18) of the applcator. 7. Mount the sensor bracket (16) wth screws (13) on pad (17). 8. Mount product sensor (14) wth screws (15) M3x16 on the the sensor bracket (16). 9. Mount blow tube(10). next chapter

5 Installaton 5.4 Mountng the blow tube 15 1 2 3 Fg. 9 Mountng the blow tube It s possble to rotate the blow tube to optmze the support wth the support ar for the take over procedure of the label from prnter to applcator. 1. Loosen screw (1). 2. Put n the blow tube (3) nto the hole A (2). 3. Tghten screw (1) easly to secure t 6.2 Blow Tube and Support Ar Adjustments 5.5 Connectng the Compressed Ar Attenton Adjustments and functon control was made wth a compressed ar value of 4.5 bar. The applcator operatng range s between 4.0 and 6.0 bar. Warnng When the applcator s connected to the compressed ar cylnder movements are possble. Do not reach nto the zone of the movng pad and keep long har, loose clothes, and jewelry dstant. 1 2 1 Check that the stop valve (2) s closed shown n fgure 11. 2. Attach compressed ar at the fttng (1). 3. Open the stop valve (2). 4. Swtch on the prnter by the power swtch. It s possble to use a ar pressure regulaton unt 3 Ar pressure regulaton unt wth ncluded magnetc valve (3) Controllng va prnter Interface descrpton of the prnter 4 Ar pressure regulaton unt (4) Fg. 10 Compressed ar connecton Note If the pad s not n the start poston when the prnter s swtched on an error message appears on the dsplay. Press button pause at the prnter. The applcator wll move nto the start poston and s ready for work. Note Mount and use the ar pressure regulaton unt only n the shown orentaton. Otherwse the functon of the ar-water separator can not be guaranteed.

16 6 Adjustments 16 6.1 Vacuum Adjustments Wth an under pressure (vacuum) wll be the label fxed on the pad. Ths vacuum must be so strong that the label s fxed on the pad and all sucton holes of the pad are covered by the label. The vacuum doesn't be so strong that the correct transport of the label from prnter to applcator wll be rsk. Ths s depend of the label materal. The standard value ex factory s -0.6 bar Note Over the adjustment of the vacuum t s possble that the form feed of the label to the pad could be manpulate. If the vacuum to strong t s possble that the form feed of the label stop to early. 1 support ar vacuum Fg. 11 Throttle valve "vacuum" Adjust the vacuum on the throttle valve "vacuum" (1) so that the label wll sucked on over the complete area. To ncrease the vacuums turn the settng screw on the throttle valve (1) counterclockwse. Measurng Pont (MP V) to measure the Vacuums Use a manometer wth a measurement area -7 to 7 bar for measurement the pressure. MP V MP V MP V: Vacuum (standard value -0.6 bar) 1 2 3 1. Remove cover. 2. Cover sucton plate hermetc. 3. Attach manometer between measurement ponts MP V. Tube (1) at the energy track Fttng (2) on the pad 4. Actvate the valve manually wth open compressed ar supply and pressng of mcro swtch (3) to measure the pressure. 5. As and when requred adjust t on vacuum throttle valve "vacuum". 6. Mount cover agan. Fg. 12 Measurng pont to measure the vacuum Attenton After pressure measurements, connect all component exactly and check t.

6 Adjustments 6.2 Blow Tube and Support Ar Adjustments Adjust the support ar that the label can constant wthout swrl come to the pad from the dspense edge of the prnter. All blow tube holes whch are over the broadness from the label must be covered. The standard value ex factory s 2 bar. Note Use a blow tube for the used type of prnter. A number of holes n blowng tube s covered by plastc rngs. It s necessary remove so many rngs that the supportng ar can reach whole label wdth. 17 1 2 3 4 5 3 5 Fg. 13 Adjust the blow tube The blow tube (3) for the supportng ar can be rotated around ts axs. That way the drecton of the supportng ar can be optmzed. 1. Loosen screw (1). 2. Put n the blow tube (3) nto the tube adapter A (2). Turn the blow tube (3) n that drecton, that the ar current supports the suckng of the label from the dspense edge (5) by the pad (4). For small labels drect the ar current to the dspense edge (4) of the prnter. For larger labels drect the ar current away from the dspense edge (4). Use the graduaton to orentaton. 3. Tghten screw (1). 1 support ar vacuum Fg. 14 Throttle valve "support ar" Adjust wth the valve "support ar" (1) the supportng ar to blow the label aganst the pad. To ncrease the supportng ar turn counterclockwse the screw at the valve (1).

18 6 Adjustments 18 Measurng pont (RP S) of support ar Use a manometer wth a measurement area -7 to 7 bar for measurement the pressure. MP S: support ar (reference value 2 bar) 1 1. Remove cover and connect the manometer on RP S. - Tube (2) from valve block to blow tube connector. - Fttng (3) on the blow tube 2. Actvate the valve manually wth open compressed ar supply and pressng of mcro swtch (1) to measure the pressure. 3. As and when requred adjust t on support ar throttle valve "support ar". 4. Mount cover agan. 2 3 MP S Fg. 15 Readng ponts to measure the pressure Attenton After pressure measurements, connect all component exactly and check t.

6 Adjustments 6.3 Adjustng the sensors of the swng cylnder 19 1 2 3 4 5 6 7 8 9 Fg. 16 Adjustng the sensors of the swng cylnder Close the pressure ar support. Swtch on the prnter. The sensors (4 and 9) detect the end poston of the swng cylnder movement. The generated sgnal s necessary for the next steps n the operaton process. Sensor (4) s swtched: pad s n start poston and the prnt and labelng process can start. Sensor (9) s swtched: pad s n labelng poston. The applcaton of the label wll start va the product sensor. Swng the pad assembly n the used poston. Loosen screw (3 or 7) and make a frst adjustment. The damper on the settng screw s full pressed n n ths poston. Tghten screw (3 or 7). Loosen screw (2 or 8) and move the sensor (4 or 9) so that the sensor wll trgger sure va the swtch arm (5). It s to see on the glowng of the LED on the sensor. If the pad assembly has leave the end poston, the LED at the sensor does not glow. Tghten screw(2 or 8).

20 6 Adjustments 20 6.4 Adjust the speed of the swng cylnder 1 2 B A Fg. 17 Throttle valves on the swng cylnder To adjust the speed of the cylnder movements use the throttle valves 1 and 2 on the swng cylnder. Over the throttle valves wll controlled the outflow of the pressure ar. Settng screw (1) turnng clockwse for a slowly movement of the pad assembly n drecton labelng poston (B). Settng screw(1) turnng counterclockwse for a faster movement of the pad assembly n drecton labelng poston (B). Settng screw (2) turnng clockwse make the movement of the pad assembly n drecton start poston (A) slowly Settng screw (2) turnng counterclockwse make the movement of the pad assembly n drecton labelng poston (A) faster. Attenton The tme for the downward movement of the pad may not exceed 2 seconds. Otherwse the error message "Lower poston" wll appear.

6 Adjustments 6.5 Adjustng the Product Sensors The product sensor detects the labelng poston of the pad n relaton to the product. The adjustng of the product sensor s dependng of operaton mode - stamp on or blow on. The detectng dstance of the sensor s 5-200 mm from the lower edge of the sensor. 21 Mountng the product sensor 1 2 3 1. Screw on the sensor (1) on the bracket (2). 2. Mount the bracket (2) wth nstalled sensor (1) on the pad wth the screws (ncluded the pad). 3. Put the cable of the product sensor lke the tubes to the control unt of the applcator. 4. Put n the male round connector (3) nto the female round connector on the control unt of the applcator. Adjustng the product sensor On the product sensor are two LED's to show the operaton condton. green LED (4) glow - Sensor n operaton yellow LED (5) glow - Sensor s swtched 7 4 5 6 8 A small red lght pont show the detecton pont on the product. Attenton Dsconnect the compressed ar before the adjustment wll be started 1. Move the product (10) n the labelng poston and swtch on the prnter wth closed pressure ar shutoff valve. 2. Pull out the tube from the throttle valve (7) and swng the lever wth pad from poston (8) to the product (10) n poston (9). stamp on: drect on the product blow on: maxmum 10 mm dstance to the product 3. If the yellow LED (6) glow n ths poston turn the settng screw (5) counterclockwse that the yellow LED (6) wll be out. 4. Turn the settng screw (5) slowly clockwse so that the yellow LED (6) glows agan. 5. After settngs put n the tube nto the throttle valve (7) and swtch on the pressure ar shutoff valve. 6. Qut the error message on the prnter wth the pausebutton. Pad wll move to the start poston. 9 10 Fg. 18 Product Sensor

22 7 Confguraton 22 The applcator can be operated n dfferent ways. Whle the orgnal process stays the same, the operaton mode can be chosen wthn the prnter setup. The most mportant settng s the selecton between the operaton modes "Stamp on" and "Blow on". Addtonally the applcator has dfferent applcaton modes concernng the order of prntng and applyng wthn one labelng cycle. Stamp on Blow on Prnt/Apply x x Apply/Prnt x x Watng poston up Apply/Prnt Watng poston down - x Table 4 Operaton and applcaton modes Addtonally all operatng modes can be adjusted by settng dfferent tme delays. Note For more nformaton about the prnter confguraton and the functon of the keys n the navgator pad Confguraton manual of the prnter or Operator's manual of the prnter 7.1 Method for Changng the Prnter Setup 1. Press menu key. 2. Select Setup > Machne param. > Applcator. 3. Select and adjust the needed parameters 4. Return to the "Ready" mode. 7.2 Quck Mode for Settng the Delay Tmes Besde the standard method for the prnter confguraton there s a quck mode to adjust the delay tmes avalable. Note The quck mode settngs can be made durng operaton. The changes affect drectly the current prnt job. 1. Press the menu key for at least 2 seconds. The frst delay tme appears on the dsplay. 2. Adjust the delay tme by pressng the ~ key and key. 3. To swtch between the dfferent delay tmes press the } key. 4. To leave the quck setup mode press the key. The selected delay tmes are stored n the prnter.

7 Confguraton 7.3 Confguraton Parameters of the Applcator The confguraton parameters of the applcator can be found n the menu Setup > Machne param. 23 Parameter Meanng Default Applcator Confguraton parameters of the applcator > Mode of Settng the operaton mode Stamp on, Roll on, Blow on oper. > Mode of Settng the applcaton mode Prnt-Apply / Apply-Prnt appl. Prnt-Apply: An external start sgnal releases the prnt of a label and followng the applcaton of the label. After a cycle s complete, the pad wthout label wats n the start poston. Apply-Prnt: An extra sgnal starts the prnt of the frst label and the transfer of the label to the pad. The external start sgnal releases the applcaton of the label and followng the prnt and transfer of the next label. After a cycle s complete, the pad wth a label s n the watng poston. > Watng only at Mode of oper. Blow on and Mode of appl. Apply-Prnt poston up: Pad wats n the start poston for the start sgnal down: Pad wats n the labelng poston for the start sgnal > Blow tme only at Mode of oper. Blow on Swtch-on tme (max. 2.5 s) of the blowng ar for the label transfer > Support delay on > Support del. off Settng the swtch-on delay (max. 2.5 s) for the supportng ar between prnt start and swtchng on the supportng ar. The delay prevents swrlng at the front of the label and, consequently, avods faults when the label s beng pcked up from the prnter. Settng the swtch-off delay (max. 2.5 s) for the supportng ar between the end of label forwardng and swtchng on the supportng ar. The delay can be useful to separate the rear edge of the label from the carrer to avod errors and to mprove the accuracy of label postonng > Delay tme Delay (max. 2.5 s) between start sgnal and the start of an labelng cycle. Allows e.g. the use of product sensors at conveyors. > Lock tme All start sgnals comng n followng the frst start sgnal are gnored when they arrve wthn the lock tme. > Peel poston > Vacuum control Shft the poston of the dspensed label relatvely to the dspense edge. In the software an extra peel offset value s avalable. The offset values from Peel poston and from software are added together for executon. "Settng the Peel Poston". Settng the label transfer check from prnter to pad and from pad to product by the vacuum sensor > Hand-over up Take over the label drect from the dspense edge va contact between pad and dspense edge. Not n functon for Type 4014 / 4016, 4314 / 4316 > Cleanng Actvate / Deactvate - ar pressure mpulse to clean the pad blow > Vacuum delay On - The vacuum wll swtched on after end of the label transport. Out - The vacuum wll swtched on wth start of the label transport. Stamp on Prnt- Apply up 0 ms 0 ms 270 ms 0 ms 0 ms 0.0 mm On Out On Out Table 5 Applcator parameters

24 7 Confguraton 24 7.4 Settng the Peel Poston To optmze the transfer of the labels from the prnter to the pad there two dfferent parameters are avalable for adjustng the peel poston. Attenton Frst adjust the parameter "Peel Poston" n the prnter confguraton. Followng adjust the addtonal peel-off offset n the software. It s very mportant to follow that procedure for a certan start after label loadng and for the re-start after error treatment. Parameter "Peel Poston" n the prnter confguraton Check the basc settng n the prnter setup. Perform labelng cycles by alternately pressng the feed key and the pre-dspense key 8.1 Test Mode wthout Prnt Job. Adjust the "Peel Poston" n such a way, that the blank labels are peeled-off completely from the lner 7.3 Confguraton Parameters of the Applcator. Peel-off offset n the software Check the settng n the software. Perform labelng cycles by repeatedly pressng the the pre-dspense key 8.2 Test Mode wth Prnt Job Adjust the peel-off offset n such a way, that the prnted labels are peeled-off completely from the lner Programmng manual or software documentaton. 7.5 Actvaton of Peel-off Mode Note For labelng operaton actvate the peel-off mode n the software. For drect programmng use the P command Programmng manual.

8 Test Operaton 8.1 Test Mode wthout Prnt Job 25 Warnng The pad wll mmedately be moved n the startng poston Danger of crushng to hand and fngers by the movng pad Do not reach nto the zone of the movng pad and keep long har, loose clothes, and jewelry dstant. 1 2 Fg. 19 Test mode va Enter key Note Please use that test mode to adjust the parameter "Peel poston" n the prnter confguraton. The whole labelng process can be smulated wthout the need of a prnt job or a connecton to a computer by alternately pressng the feed (2) key and the Enter key (1): Press the feed key (2). A blank label s fed. The vacuum at the pad as well as the supportng ar (blow tube) are swtched on. After the label has been pcked up by the pad, the supportng ar s swtched off. Press the Enter key (1). The pad s moved to the labelng poston. A sensor sgnals when the labelng poston s reached. The vacuum s swtched off and the label s placed onto the product. Then, the pad s moved back nto the startng poston. 8.2 Test Mode wth Prnt Job Note Please use that test mode to adjust the peel-off offset n the software. That method allows to check labelng process wth the real prnt data usng the Enter key (1). Send a prnt job. The test mode s executed n two half cycles: Press the Enter key (1). Half cycle 1 A label s prnted. The vacuum at the pad as well as the supportng ar (blow tube) are swtched on. After the label has been pcked up by the pad, the supportng ar s swtched off. Press the Enter key (1) agan. Half cycle 2 The pad s moved to the labelng poston. A sensor sgnals when the labelng poston s reached. The vacuum s swtched off and the label s placed onto the product. Then, the pad s moved back nto the startng poston. If the label s manually removed from the pad after the frst half cycle, the half cycle 1 wll be repeated when the pre-dspense key s pressed agan.

26 8 Operaton 26 8.3 Applcaton mode Labelng the front sde, n drecton of the transport Label wll prnted and takeover of the applcator. Pad s swngng n the labelng poston (1 and 2). Product touched the pad and wll detect over the product sensor. Fgure - secton 2 and 3 Vacuum wll swtched off and the label wll apply (stamp on or blow on). Fgure - secton 3 Pad moves back to the start or takeover poston (prnter to applcator) Fgure - secton 4 1 2 3 4 Fg. 20 Labelng Front Sde Labelng rear sde, n drecton of the transport Setup settngs: Operaton Mode > Stamp on Parameters, such as mode and watng poston are set automatcally. Operaton Mode > Blow Set parameters, such as mode and watng poston as follows Mode of appl. > Apply-Prnt Watng poston > up Pad s watng n start poston. Fgure - secton 1 A sgnal of an external sensor, ntalze by the product wll start the labelng process. Fgure - secton 1 Pad wll swngng behnd the product and apply the label. Fgure - secton 2 and 3 It wll start the movement return to the start poston (4). 1 2 3 4 external sensor Fg. 21 Labelng Rear Sde 8.4 External Sensor for Labelng Rear Sde Crcut of the 3 pole connector on the applcator. Ths s connected to CON 6 on the PCB applcator control. sgnal start sgnal: hgh. Fg. 22 Connector crcut

9 Spare Parts 9.1 Retaner Assembly No. Part-No. Descrpton PU Note Seral No. from to 1 5902489.001 Screw DIN7984-M4x8 10 2.1 5964129.001 Cover 1 A 2.2 5964260.001 Cover 1 B 3 5964367.001 Knurled Screw 1 4 5965963.001 Set Screw 1 5 5904544.001 Sprng 10 6 5902241.001 Screw DIN7984-M4x10 10 7.1 5970261.001 Mountng Plate 1 A 7.2 5970266.001 Mountng Plate 1 B No. Part-No. Descrpton PU Note Seral No. from to 8 5966530.001 Eccentrc 1 9.1 5966529.001 Hnges 1 A 9.2 5966531.001 Hnges 1 B 10 5964090.001 Bar 1 11 5903525.001 E-Rng DIN6799-4 10 12.1 5964429.001 Plate 1 A 12.2 5964438.001 Plate 1 B 13 5902021.001 Screw DIN7991-M3x6 10 Note A 3014 L / 3016 L B 3014 R / 3016 R 27 Fg. 23 Retaner Assembly - Spare Parts

28 9 Spare Parts 28 9.2 Pneumatcs Retaner Assembly No. Part-No. Descrpton PU Note Seral No. 1 5902489.001 Screw DIN7984-M4x8 10 14 5902863.001 Screw DIN7984 M4x25 10 15 5905285.001 Push-n L-Connector 1 16 5905284.001 Block Valve 1 17 5906656.001 Push-n/threaded Fttng 1 18 5966414.001 Pressure Reduce Valve 1 19.1 5907276.001 Valve Block 1 A 19.2 5907274.001 Valve Block 1 B 20 5966460.001 Tube 2m 21 5966463.001 Tube 2m 22 5966464.001 Tube 2m 23 5966465.001 Tube 2m from 25, 26: If t s necessary to replace a valve of a devce wth a seral number up to 9741, replace the entre valve block (19). to No. Part-No. Descrpton PU Note Seral No. 24 5905972.001 Push-n Y-Fttng 1 25 5907428.001 Valve 1 26 5907429.001 Valve 1 27 5902862.001 Screw DIN7984 M4x20 10 28 5905317.001 Push-n L-Connector 1 29 5906844.001 Vacuum Generator 1 30 5905257.001 Slencer 1 31 5905338.001 Push-n T-Connector 1 32 5905283.001 Push-n/threaded Fttng 1 33.1 5964277.001 Blow Tube 1 C 33.2 5964095.001 Blow Tube 1 D 33.3 5964614.001 Blow Tube 1 E Note A 3014 L / 3016 L B 3014 R / 3016 R C 2" D 4" E 6" from to 18: * Opton Tube Cable Fg. 24 Pneumatcs Retaner Assembly - Spare Parts

9 Spare Parts 9.3 Electroncs Retaner Assembly No. Part-No. Descrpton PU Note Seral No. from to 21 5966463.001 Tube 2m 36.1 5979266.001 Sensor Start 1 F 36.2 5979263.001 Sensor Start 1 G 36.3 5970198.001 Sensor Start 1 H 37.1 5979267.001 Sensor End 1 F 37.2 5979264.001 Sensor End 1 G 37.3 5970199.001 Sensor End 1 H 38 5970015.001 EEPROM 1 39 5955575.001 Applcator Control 1 40 5955586.001 Cable 1 41 5971102.001 Cable Retaner 1 No. Part-No. Descrpton PU Note Seral No. from to 42 5902571.001 Screw DIN7984-M4x6 10 43 5906943.001 Sealng Rng 1 45.1 5955579.001 Applcator Interfaces 1 A 6123 45.2 5971416.001 PCB Applcator Interfaces 1 A 6124 45.3 5964188.001 Applcator Interfaces 1 B 6123 45.4 5971417.001 Applcator nterfaces 1 B 6124 46.1 5971122.001 Cable 1 F 46.2 5970208.001 Cable 1 G 46.3 5971123.001 Cable 1 H 47 5970246.001 Sensor Adapter 1 48 5966417.001 Retaner 1 Note A 3014 L / 3016 L B 3014 R / 3016 R F 200 G 300 H 400 29 Tube Cable Fg. 25 Electroncs Retaner Assembly - Spare Parts

30 9 Spare Parts 30 9.4 Cylnder assembly No. Part-No. Descrpton PU Note Seral No. 36.1 5979266.001 Sensor Start 1 F 36.2 5979263.001 Sensor Start 1 G 36.3 5970198.001 Sensor Start 1 H 37.1 5979267.001 Sensor End 1 F 37.2 5979264.001 Sensor End 1 G 37.3 5970199.001 Sensor End 1 H 46.1 5971122.001 Cable 1 F 46.2 5970208.001 Cable 1 G 46.3 5971123.001 Cable 1 H 49 5907071.001 Cover 1 50 5907061.001 Sensor Retaner 1 51 5905956.001 One-way Flow Control Valve 1 52 5907069.001 Swng Drve 1 53.1 5971101.001 Tube Retaner 1 F 53.2 5970166.001 Tube Retaner 1 G/H 54 5902199.001 Screw DIN912-M8x14 10 55 5970116.001 Retaner 1 56 5907083.001 Stopper 34x34 1 from to No. Part-No. Descrpton PU Note Seral No. 57.1 5970096.001 Lever 1 F 57.2 5970094.001 Lever 1 G 57.3 5971103.001 Lever 1 H 58 5902358.001 Screw DIN7984-M4x6 10 59 5970079.001 Bracket 1 60 5902018.001 Screw DIN912-M3x16 10 61 5902178.001 Screw DIN912-M6x20 10 62 5970092.001 Flange 1 63 5970257.001 Adapter Plate 1 64 5902248.001 Screw DIN912 M8x25 10 65 5902082.001 Screw DIN912-M6x30 10 66.1 5971104.001 Support 1 A/F 66.2 5971109.001 Support 1 B/F 66.3 5970253.001 Support 1 A/G 66.4 5970256.001 Support 1 B/G 66.5 5970193.001 Support 1 A/H 66.6 5971111.001 Support 1 B/H 67 Pad (customzed) 1 68 5970263.001 Sensor Product Detectng 1 from to Note A 3014 L / 3016 L B 3014 R / 3016 R F 200 G 300 H 400 Tube Cable Fg. 26 Tamp retaner - Spare Parts

10 Drawngs 10.1 Block Dagram 31 38 EEPROM 39 Applcator Control CON 1 CON 1 40 SUB-D 9 Interface to Prnter CON 3 45 Applcator Interfaces CON 6 46 Sensor Product Detectng 52 Sensor Start Poston Swng Cylnder CON 11 51 Sensor End Poston Swng Cylnder CON 12 CON 2 CON 1 19 Valve Block Fg. 27 Block dagram

32 10 Drawngs 32 10.2 Pneumatc drawng Fg. 28 Pneumatcs

11 Index 33 A Adjustng the sensors...19 Adjust the speed...20 Applcaton mode...26 B Block Dagram...31 Blow pad...6 Blow tube...15, 17 C Cleanng...10 Compressed Ar...15 Contents of delvery...9 D Delay Tmes...22 E R Retaner Assembly...27 S Safety Instructon...4 Safety markng...5 Sensors of the swng cylnder...19 Sprng loaded tamp pad...6 T Tamp pad...6 Tamp retaner...30 Techncal Data...6 Test Mode...25 Tools...13 V Vacuum...16 Electroncs...29 Error Messages...12 Error treatment...12 F Features...6 I Intended Use...4 L Labellng Front Sde...26 Labellng Rear Sde...26 M Mountng...14 O Operaton...10 Overvew control elements...8 front sde...7 rear sde...8 P Parameters of the Applcator...23 Peel-off Mode...24 Peel Poston...24 Pneumatc drawng...32 Pneumatcs...28 Prnter Setup...22 Prnt Job...25 Product Sensors...21