Product Informaton PHL 50
PHL Flexble. Precse. Powerful. PHL long-stroke grpper 2-fnger parallel grpper wth large jaw stroke for large parts and / or a broad range of parts Feld of applcaton Optmum standard soluton for many felds of applcaton. Unversal applcaton n clean and slghtly drty surroundngs n machne buldng and plant buldng ndustry, assembly and handlng as well as automotve ndustry. Advantages Your benefts Modular wth two alternatve gudances for optmal adapton to your applcaton Hgh maxmum moments possble sutable for usng long grpper fngers Double pston rack and pnon prncple for centrc clampng Fastenng at one grpper sde n two screw drectons for unversal and flexble grpper assembly Ar supply va hose-free drect connecton or screw connectons for flexble pressure supply n all automated systems Comprehensve sensor accessory program for versatle queryng possbltes and stroke poston montorng Stroke versons for hghest flexblty Szes Quantty: 5 Weght 1.38.. 23.55 kg Grppng force 390.. 4630 N Stroke per jaw 30.. 160 mm Workpece weght 1.95.. 15.5 kg 2
PHL Functonal descrpton By pressure actuaton of the opposng pston, the base jaws are guded by a carrer on the pston, and are set n moton. The synchronzaton of the jaw stroke s done wth a rack and pnon prncple. PHL 1 Base Jaw for the connecton of workpece-specfc grpper fngers 2 Housng Weght-optmzed due to the use of hgh-strength alumnum alloy 3 Mult-tooth gudance hghly loadable, nearly backlash-free base jaw gudance for long fnger lenghts 4 Knematcs pnon and rack prncple for centrc clampng, even at large strokes 5 Dust cover along the whole gudance length aganst coarse drt 6 Sensor system Brackets for proxmty swtches and adjustable control cams n the housng CAD data, operatng manuals and other current product documents can be found onlne. 3
PHL General notes about the seres Operatng prncple: Double pston rack and pnon prncple Housng materal: Alumnum (extruded profle) Base jaw materal: Alumnum alloy, anodzed Actuaton: pneumatc, wth fltered compressed ar as per ISO 8573-1:2010 [7:4:4]. Warranty: 24 months Scope of delvery: Centerng sleeves, O-rngs for drect connecton, assembly and operatng manual wth manufacturer s declaraton Grppng force: s the arthmetc total of the grppng force appled to each grpper jaw at dstance P (see llustraton). Fnger length: measured from the screw surface of the base jaw n the drecton of the man axs. Falure to comply wth the max. permssble fnger length wll result n ncreased wear. Repeat accuracy: s defned as the spread of the end poston durng 100 consecutve strokes. Workpece weght: s calculated for force-ft grppng wth a coeffcent of statc frcton of 0.1 and a safety factor of 2 aganst workpece slppage at acceleraton due to gravty g. For form-ft or capture grppng, there are sgnfcantly hgher permssble workpece weghts. Closng and openng tmes: are purely the tmes that the base jaws or fngers are n moton. Valve swtchng tmes, hose fllng tmes, or PLC reacton tmes are not a part of ths and are to be consdered when cycle tmes are calculated. Applcaton example Reversng unt for the economcal reorentaton of cubc workpeces 1 PHL 2-fnger long-stroke grpper 2 SRU-plus unversal rotary actuator 4
PHL SCHUNK offers more... The followng components make the product PHL even more productve the sutable addton for the hghest functonalty, flexblty, relablty, and controlled producton. Jaw quck-change system Unversal ntermedate jaw Fnger blank wth jaw quck-change system Pressure mantenance valve Inductve Proxmty Swtches Magnetc swtches For more nformaton on these products can be found on the followng product pages or at schunk.com. Please contact us: SCHUNK techncal hotlne +49-7133-103-2696 Optons and specal nformaton Sldng bearng verson PHL-G: wth proven SCHUNK mult-tooth gudance for robust and relable applcatons Roller bearng verson PHL-W: wth profle ral gudes for hgher loads and fnger lengths whle ncreasng grp force Mechancal grppng force mantenance: affects PHL -S verson as closng force. Ths can also be converted so that t acts as an openng force. Hgh-temperature verson V/HT: for use n hot envronments Addtonal stroke versons: avalable n 3 stroke varants as standard Addtonal versons: Varous optons can be combned wth each other. Numerous addtonal optons are also avalable - just tell us what your task s! 5
Grppng force Fnger load Grppng force Pont P - Fnger length PHL-G techncal data Descrpton PHL-G 50-060 PHL-G 50-060-S PHL-G 50-090 PHL-G 50-090-S PHL-G 50-120 PHL-G 50-120-S ID 0308180 0308183 0308181 0308184 0308182 0308185 Stroke per jaw [mm] 60 60 90 90 120 120 Closng / openng force [N] 1400/1400 2220/- 1400/1400 2100/- 1400/1400 1980/- Mn. sprng force [N] 820 700 580 Weght [kg] 7.83 9.52 9.28 10.95 10.67 12.37 Recommended workpece weght [kg] 7 7 7 7 7 7 Flud consumpton double stroke [cm³] 575 1070 814 1309 1053 1548 Mn./max. operatng pressure [bar] 2/8 4/6.5 2/8 4/6.5 2/8 4/6.5 Nomnal operatng pressure [bar] 6 6 6 6 6 6 Closng/openng tme [s] 0.68/0.68 0.72/1.17 0.91/0.91 0.96/1.55 1.14/1.14 1.2/1.94 Max. permssble fnger length [mm] 450 400 450 400 450 400 Max. permssble mass per fnger [kg] 8 8 8 8 8 8 Protecton class IP 41 41 41 41 41 41 Mn./max. ambent temperature [ C] 5/90 5/90 5/90 5/90 5/90 5/90 Repeat accuracy [mm] 0.02 0.02 0.02 0.02 0.02 0.02 Moments M x max./m y max./m z max. [Nm] 142/390/219 142/390/219 161/390/219 161/390/219 181/390/219 181/390/219 Forces F z max. [N] 5300 5300 5300 5300 5300 5300 The specfed torques and forces are statc values, apply for each base jaw, and may occur smultaneously. M y may arse n addton to the moment generated by the grppng force tself. 6
Grppng force Fnger load Grppng force Pont P - Fnger length PHL-W techncal data Descrpton PHL-W 50-060 PHL-W 50-060-S PHL-W 50-090 PHL-W 50-090-S PHL-W 50-120 PHL-W 50-120-S ID 0308190 0308193 0308191 0308194 0308192 0308195 Stroke per jaw [mm] 60 60 90 90 120 120 Closng / openng force [N] 2050/2050 3030/- 2050/2050 2890/- 2050/2050 2750/- Mn. sprng force [N] 980 840 700 Weght [kg] 9.24 10.94 10.74 11.63 12.16 13.86 Recommended workpece weght [kg] 10.25 10.25 10.25 10.25 10.25 10.25 Flud consumpton double stroke [cm³] 575 1070 814 1309 1053 1548 Mn./max. operatng pressure [bar] 2/8 4/6.5 2/8 4/6.5 2/8 4/6.5 Nomnal operatng pressure [bar] 6 6 6 6 6 6 Closng/openng tme [s] 0.61/0.61 0.62/1.01 0.81/0.81 0.83/1.35 1.02/1.02 1.04/1.69 Max. permssble fnger length [mm] 600 540 600 540 600 540 Max. permssble mass per fnger [kg] 8 8 8 8 8 8 Protecton class IP 41 41 41 41 41 41 Mn./max. ambent temperature [ C] 5/90 5/90 5/90 5/90 5/90 5/90 Repeat accuracy [mm] 0.02 0.02 0.02 0.02 0.02 0.02 Moments M x max./m y max./m z max. [Nm] 150/590/219 150/590/219 169/590/219 169/590/219 188/590/219 188/590/219 Forces F z max. [N] 5300 5300 5300 5300 5300 5300 The specfed torques and forces are statc values, apply for each base jaw, and may occur smultaneously. M y may arse n addton to the moment generated by the grppng force tself. 7
Man vew PHL 50-060 The drawng shows the grpper n the basc verson wth closed jaws, wthout dmensonal consderaton of the optons descrbed below. The SDV-P pressure mantenance valve can be used as a grppng force mantenance devce (see catalog secton on accessores). A, a Man / drect connecton, grpper openng B, b Man / drect connecton, grpper closng 1 Grpper connecton 2 Fnger connecton GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part IT Heght of verson G IK Heght of verson W IL Mn. sx screws per base jaw 8
Maxmum permtted fnger projecton Permtted range Inadmssble range L max s equvalent to the maxmum permtted fnger length, see the techncal data table Hose-free drect connecton M5 Stroke verson PHL 50-090 3 Adapter 4 Grppers IT Heght of verson G IK Heght of verson W The drect connecton s used for supplyng compressed ar wthout hoses. Instead, the pressure medum s fed through bore-holes n the mountng plate. The drawng shows changes n dmensons of the verson wth a dfferent stroke compared to the verson shown n the man vew. 9
Stroke verson PHL 50-120 Grppng force mantenance S IT Heght of verson G IK Heght of verson W The drawng shows changes n dmensons of the verson wth a dfferent stroke compared to the verson shown n the man vew. IT Pston chamber wth sprng IK Pston chamber wthout sprng IL Drecton of force of the pressure sprngs The mechancal grppng force mantenance ensures a mnmum clampng force n the event of a pressure drop. Ths acts as the closng force n the S varant. The desgn of the top jaws means that they can also be used as an openng force. Besdes ths, the grppng force mantenance can be used to ncrease the grppng force. The grpper s shown n the basc poston, closed by sprngs. SDV-P pressure mantenance valve Intermedate jaw nterface 4 Grppers IT SDV-P pressure mantenance valve The SDV-P pressure mantenance valve ensures n emergency STOP stuatons that the pressure n the pston chamber of pneumatc grpper, swvel, lnear, and quck-change modules s temporarly mantaned. Descrpton ID Recommended hose dameter [mm] Pressure mantenance valve SDV-P 04 0403130 6 SDV-P 07 0403131 8 Pressure mantenance valve wth ar bleed screw SDV-P 04-E 0300120 6 SDV-P 07-E 0300121 8 4 Grppers IT Customzed grpper fngers IK Unform screw connecton pattern By usng the ntermedate jaw, you have the possblty of drectly connectng a wde range of accessores drectly. Ths ncludes forcemeasurng jaws, jaw quck-change systems, fnger blanks, and unversal ntermedate jaws. In order to acheve the specfed closng and openng tme for each grpper varant, the recommended hose dameter must be used. The drect allocaton of the respectve varant of the grpper for the respectve SDV-P can be found at schunk.com. 10
Intermedate jaw ZBA PHL 50-240 Attachment kt for proxmty swtch 2 Fnger connecton EP Included n the scope of delvery GL Ft for centerng sleeves HT Depth of the centerng sleeve hole n the counter part Optonally ntermedate jaws can be used, enablng drect connecton and algnment of top jaws and varous standard accessores n Z-drecton. Descrpton ID Materal Fnger nterface Intermedate jaw ZBA-PHL 50-240 0308189 Steel PGN-plus 240 Scope of delvery 2 IT Heght of verson G IK Heght of verson W End poston montorng can be mounted wth an attachment kt. Descrpton ID Attachment kt for proxmty swtch AS-PHL 50-IN80 0308833 Ths attachment kt needs to be ordered optonally as an accessory. Inductve Proxmty Swtches End poston montorng can be mounted wth an attachment kt. Descrpton ID Often combned Attachment kt for proxmty swtch AS-PHL 50-IN80 0308833 Inductve proxmty swtches IN 80-S-M12 0301578 IN 80-S-M8 0301478 INK 80-S 0301550 Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. Ths attachment kt needs to be ordered optonally as an accessory. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 11
Electronc magnetc swtch MMS AQ Cable outlet IT Sensor MMS 22.. IK Sensor MMS 22...-SA End poston montorng for mountng n the C-slot. Descrpton ID Often combned Electronc magnetc swtch MMS 22-S-M8-PNP 0301032 MMSK 22-S-PNP 0301034 Ken Werte für Produktgruppe MMS 22-S-M8-PNP-SA 0301042 MMSK 22-S-PNP-SA 0301044 Cable extenson KV BW08-SG08 3P-0030-PNP 0301495 KV BW08-SG08 3P-0100-PNP 0301496 KV BW08-SG08 3P-0200-PNP 0301497 clp for plug/socket CLI-M8 0301463 Connecton cables KA BG08-L 3P-0300-PNP 0301622 KA BG08-L 3P-0500-PNP 0301623 KA BW08-L 3P-0300-PNP 0301594 KA BW08-L 3P-0500-PNP 0301502 Sensor dstrbutor V2-M8 0301775 V4-M8 0301746 V8-M8 0301751 Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 12
Programmable magnetc swtch MMS 22-PI1 AQ Cable outlet IT Sensor MMS 22 PI1-... IK Sensor MMS 22..-PI1-...-SA Poston montorng wth one programmable poston per sensor and electroncs ntegrated n the sensor. Can be programmed usng MT magnetc teachng tool (ncluded n scope of delvery) or ST plug teachng tool (optonal). End poston montorng s mounted n the C-slot. If the ST plug teachng tools are lsted n the table provded, teachng s only possble wth the ST teachng tools. Descrpton ID Often combned Programmable magnetc swtch MMS 22-PI1-S-M8-PNP 0301160 MMSK 22-PI1-S-PNP 0301162 Programmable magnetc swtch MMS 22-PI1 wth lateral connecton MMS 22-PI1-S-M8-PNP-SA 0301166 MMSK 22-PI1-S-PNP-SA 0301168 Programmable magnetc swtch MMS 22-PI1 wth stanless steel housng MMS 22-PI1-S-M8-PNP-HD 0301110 MMSK 22-PI1-S-PNP-HD 0301112 Two sensors (closer/s) are requred for each unt and extenson cables are avalable as an opton. For sensor cables, note the mnmum permssble bendng rad. These are generally 35 mm. 13
SCHUNK GmbH & Co. KG Spann- und Greftechnk Bahnhofstr. 106-134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2239 nfo@de.schunk.com www.schunk.com Folgen Se uns Jens Lehmann, German goalkeeper legend, SCHUNK brand ambassador snce 2012 for safe, precse grppng and holdng. schunk.com/lehmann 2018-08-21 2018 SCHUNK GmbH & Co. KG