PART IV - Technical Reference Ver. 3.0 140
KUKA Fig. Numbering System BALL TYP BODY TYP PORT TYP / KUKA COD PRSSUR SIZ RDUCD PORT UNI-BODY CAA15 CLASS 150 1/2" ~ 10" CAA30 CLASS 300 1/2" ~ 10" RDUCD PORT CCA15 CLASS 150 3/4" ~ 10" CCA30 CLASS 300 3/4" ~ 10" CCA60 CLASS 600 2" ~ 8" FLOATING CCA90 CLASS 900 1" ~ 2" CCA51 CLASS 1500 1" ~ 2" BALL CCA52 CLASS 2500 3/4" ~ 1.1/2" SPLIT-BODY FULL PORT CBA15 CLASS 150 1/2" ~ 8" CBA30 CLASS 300 1/2" ~ 8" CBA60 CLASS 600 1/2" ~ 6" CBA90 CLASS 900 3/4" ~ 1.1/2" CBA51 CLASS 1500 3/4" ~ 1.1/2" CBA52 CLASS 2500 1/2" ~ 1.1/2" RDUCD PORT CGA15 CLASS 150 3" ~ 36" CGA30 CLASS 300 3" ~ 36" TRUNNION CGA60 CLASS 600 2" ~ 26" CIA90 CLASS 900 3" ~ 24" MOUNTD CIA51 CLASS 1500 3" ~ 24" CIA52 CLASS 2500 2" ~ 14" BALL SPLIT-BODY FULL PORT CFA15 CLASS 150 2" ~ 36" CFA30 CLASS 300 2" ~ 36" CFA60 CLASS 600 1" ~ 24" CHA90 CLASS 900 2" ~ 24" CHA51 CLASS 1500 2" ~ 24" CHA52 CLASS 2500 2" ~ 14" Ver. 3.0 141
Design Feature (1/3) Ver. 3.0 142
Design Feature (2/3) Ver. 3.0 143
Design Feature (3/3) Ver. 3.0 144
3D Simulation (1/5) MODL #CAA15/CAA30 Class 150/300 1/2"~10" NO PART NAM MATRIAL NOTS NO PART NAM MATRIAL NOTS 1 BODY A216-WCB/A351-CF8M LVR BOLT A307-B/A193-B8 6"AND SMALLR 2 RTAINR A216-WCB/A351-CF8M L LVR DUCTIL IRON 6"AND SMALLR 3 BALL A351-CF8/CF8M V SOCKT BOLT A193-B7/B8 8" AND LARGR 4 STM A276-304/316 R LVR SOCKT DUCTIL IRON 8" AND LARGR 5 ISO PAD A216-WCB/A351-CF8 3" AND LARGR LVR PIP CARBON STL 8" AND LARGR 6 STOPPR A283-D/A240-304 7 PACKING GRAPHIT+CARBON FIBR 8 STM SAL RTAINR A276-304/316 4" AND LARGR 9 STM BARING PTF 10 PAD BARING PTF 11 THRUST BARING PTF 12 O-RING-A VITON 13 O-RING-B VITON 14 BALL SAT PTF/RTF 15 PAD BOLT A193-B7/B8 16 STOPPR BOLT A193-B7/B9 17 GASKT-A PTF 18 GASKT-B S/W(316+Gr) Ver. 3.0 145
3D Simulation (2/5) MODL #CBA15/CBA30 MODL #CBA15/CBA30 Class 150/300 1/2"~ 8" NO PART NAM MATRIAL NOTS NO PART NAM MATRIAL NOTS 1 BODY A216-WCB/A351-CF8M LVR BOLT A307-B/A193-B8 4"AND SMALLR 2 CAP A216-WCB/A351-CF8M L LVR DUCTIL IRON 4"AND SMALLR 3 BALL A351-CF8/CF8M V SOCKT BOLT A193-B7/B8 6" AND LARGR 4 STM A276-304/316 R LVR SOCKT DUCTIL IRON 6" AND LARGR 5 ISO PAD A276-304/316 LVR PIP CARBON STL 6" AND LARGR 6 STOPPR A283-D/A240-304 7 PACKING GRAPHIT+CARBON FIBR 8 STM SAL RTAINR A276-304/316 3" AND LARGR 9 STM BARING PTF 10 PAD BARING PTF 11 BACK SAT PTF 12 O-RING-A VITON 13 O-RING-B VITON 14 BALL SAT PTF/RTF 15 PAD BOLT A193-B7/B8 16 STOPPR BOLT A193-B7/B8 17 STUD BOLT A193-B7M/B8 18 NUT A194-2HM/8 19 GASKT S/W(316+Gr) Ver. 3.0 146
3D Simulation (3/5) MODL #CFA15/CFA30 Class 150/300 2"~36" NO PART NAM MATRIAL NOTS NO PART NAM MATRIAL NOTS 1 BODY A216-WCB 37 BOTTOM COVR A216-WCB 2 CAP A216-WCB 38 SAT RTAINR A351-CF8M 3 BALL A351-CF8M 39 SAT FOLLOWR A351-CF8M 4 STM A276-316 42 O-RING(STM) VITON 5 LOWR STM A276-316 43 O-RING(STUFFING) VITON 6 STM SAL RTAINR A276-316 44 O-RING(RTAINR) VITON 10 BALL SAT RTF 46 O-RING(COVR) VITON 11 GLAND PACKING GRAPHIT 49 DRAIN PLUG AISI 1020+Zn PLAT 12 GASKT(JOINT) S/W(316+GR.) 50 SAT SALANT C1215-ANODIZD OPTION 13B GASKT(COVR) GRAPHIT 51 STUFFING SALANT C1215-ANODIZD OPTION 15 PAD BARING PTF 52 CAVITY VNT C1215-ANODIZD OPTION 17 STM BARING DU-BUSH 54 SAT RTAINR SPRING INCONL X-750 18 LOWR STM BARING DU-BUSH 57 ANTI-STATIC SPRING A313-316 19 THRUST BARING-A RTF 58 ANTI-STATIC BALL A276-316 20 THRUST BARING-B RTF 65 PIVOT A276-316 24 RTAINR SAL GRAPHIT G KY AISI 1020 25 STUD BOLT-A A193-B7M+ZP AR GAR BOX KUKA STANDARD 26 STUD BOLT-B A193-B7M+ZP STOPPR A283-D 27 NUT-A A194-2HM+ZP L STOPPR BOLT A193-B7+ZP 29 PAD BOLT A193-B7+ZP V LVR BOLT A307-B+ZP 31 COVR BOLT A193-B7+ZP R LVR PIP CARBON STL 36 MOUNTING PAD A216-WCB LVR SOCKT DUCTIL IRON GAR & LVR TYP : SIZ 6"~10" / GAR TYP : SIZ 12" AND LARGR Ver. 3.0 147
3D Simulation (4/5) MODL #CFA60 : Trunnion Mounted 600# Class 600 2"~36" NO PART NAM MATRIAL NOTS NO PART NAM MATRIAL NOTS 1 BODY A105 36 ISO PAD A105 2 CAP A216-WCB 37 BOTTOM COVR A216-WCB/A105 3 BALL A351-CF8M 38 SAT RTAINR A351-CF8M/A182-F316 4 STM A276-316 39 SAT FOLLOWR A351-CF8M/A182-F317 5 LOWR STM A276-316 42 O-RING(STM) VITON 10 BALL SAT RTF 43 O-RING(STUFFING) VITON 11 GLAND PACKING GRAPHIT 44 O-RING(RTAINR-A) VITON 12 GASKT-A GRAPHIT 46 O-RING(COVR) VITON 13 GASKT-B GRAPHIT 47 O-RING(GASKT) VITON 14 GASKT-C GRAPHIT 49 DRAIN PLUG AISI 1020+Zn PLAT 15 PAD BARING PTF 50 SAT SALANT C1215-ANODIZD OPTION 17 STM BARING DU-BUSH 51 STUFFING SALANT C1215-ANODIZD OPTION 18 LOWR STM BARING DU-BUSH 52 CAVITY VNT C1215-ANODIZD OPTION 19 THRUST BARING-A RTF 54 SAT RTAINR SPRING INCONL X-750 20 THRUST BARING-B RTF 57 ANTI-STATIC SPRING A313-316 24 RTAINR SAL GRAPHIT 58 ANTI-STATIC BALL A276-316 25 STUD BOLT-A A193-B7M+ZP 64 PIN A276-316 26 STUD BOLT-B A193-B7M+ZP 65 PIVOT A276-316 27 NUT A194-2HM+ZP 66 KY AISI 1020 29 PAD BOLT A193-B7+ZP 67 LIFTING LUG A283-D 31 COVR BOLT A193-B7+ZP GAR BOX KUKA STANDARD 33 ACTUATOR BOLT A193-B8+ZP Ver. 3.0 148
3D Simulation (5/5) MODL #CHA90/CHA51 Class 900/1500 2"~ 24" NO PART NAM MATRIAL NOTS NO PART NAM MATRIAL NOTS 1 BODY A350-LF2 42 O-RING(STM) VITON 2 CAP A350-LF2 43A O-RING(BODY-A) VITON 3 BALL A350-LF2+NP 43B O-RING(BODY-B) VITON 4 STM A564-630 43C O-RING(BODY-C) VITON 4" AND SMALL 5 LOWR STM A564-630 44 O-RING(RTAINR) VITON 8 GLAND A350-LF2 48 O-RING(CAP) VITON 10 BALL SAT DVLON 49 DRAIN PLUG 316SS 11 GLAND PACKING GRAPHIT 50 SAT SALANT 316SS OPTION 13A GASKT-A GRAPHIT 51 STUFFING SALANT 316SS OPTION 13B GASKT-B GRAPHIT 52 CAVITY VNT 316SS OPTION 13C GASKT-C GRAPHIT 53 CHCK VALV 316SS OPTION 13D GASKT-D GRAPHIT 54 SAT RTAINR SPRING INCONL X-750 15 PAD BARING STL/PTF 57 ANTI-STATIC SPRING A313-316 17 STM BARING STL/PTF 58 ANTI-STATIC BALL A276-316 18 LOWR STM BARING STL/PTF 63 SAT SPAC NYLON 19 THRUST BARING-A STL/PTF 64 PIN SUS 304 20 THRUST BARING-B STL/PTF 93 LIFTING LUG A283-D 25 STUD BOLT-A A320-L7M+ZP G ACTUATOR BOLT A320-L7M+ZP 26 STUD BOLT-B A320-L8M+ZP NUT-B A194-7M+ZP 27 NUT-A A194-7M+ZP A KY CS1045 28 GLAND BOLT A193-B8 R GAR BOX KUKA STANDARD 29 PAD BOLT A193-B8 LVR STOP PINS A276-316 31 COVR BOLT A193-B8 L LVR BOLT A193-B8 36 MOUNTING PAD AISI 1020 LVR PIP BOLT A193-B9 V 37 BOTTOM COVR AISI 1021 LVR PIP CARBON STL 38 SAT RTAINR A350-LF2+NP R HAD LVR A216-WCB 39 SAT FOLLOWR A350-LF2+NP LVR NUT A194-8 GAR & LVR TYP : SIZ 2"~4" / GAR TYP : SIZ 6" AND LARGR Ver. 3.0 149