ASSEMBLY INSTRUCTIONS
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1 XR :new odc 1018 revised 2/17/10 9:11 AM Page 1 ODC XR 9 OUTDOOR DISCOVERY CRAFT ASSEMBLY INSTRUCTIONS Your ODC XR 9 Pontoon Boat comes in two separate cartons consisting of the following parts: aluminum FRaMe (1) Left Frame Member (1) Right Frame Member (1) Support Frame Member with Underseat Lift and Lock Anchor System Attached (2) Foot Bars (8) Short Snap Pins (1) Side Storage Pocket (1) Cargo Deck with Motor Mount (with protective bar for shipping attached) (1) Anchor Line Storage Bag (1) Rod Holder (1) Plastic Padded Back (1) Plastic Padded Bottom (4) Screws (2) Assembly Pins OaRs & OaRlOCks (1) Pair 7 foot, 3 piece oars (1) Pair bronze oarlocks, with split rings (1) Pair Oar Stops (2) Oarlock Bushings WaRRantY CaRD & PatCh kit stripping apron POntOOns (1) Pair pontoons: Each pontoon consists of 30 oz. PVC thermal welded cover with integral side storage pockets, 420 denier nylon liner and 30 gauge PVC bladder with valve insert and valve plate all pre-assembled. (8) Cam-lock straps (1) PUMP Complete with a set of adapters
2 XR :new odc 1018 revised 2/17/10 9:11 AM Page 2 ODC XR 9 OUTDOOR DISCOVERY CRAFT ASSEMBLY INSTRUCTIONS I. PADDED SEAT ASSEMBLY 1. Assemble Back to Bottom using Pins (see figure 1). II. FRAME ASSEMBLY note: Your frame assembles using (8 ) short snap Pins and (4) screws for seat installation. Please follow instructions accordingly. see figure 3 for snap Pin installation. 1. Assemble to Support Frame Member using 4 seat screws (see figure 1). 2. Assemble Support Member to Left and Right Frame Members using (4) Short Snap Pins (see figure 4). 3. Remove Protective Support Bar and assemble Cargo Deck to back of Left and Right Frame Member using (2) Short Snap Pins (see figure 4) 4. Assemble Foot Bars to front of Left and Right Frame Member (see figure 4). 5. See figure 9 and 11 for use of Underseat Lift and Lock Anchor System. III. PONTOON INFLATION note: Use the large cone adapter provided with your pump. see figure 7 for a detail of the valve assembly. Before inflation, be sure to fully seat each valve assembly into the pontoon, screwing tightly by hand. When fully seating valve assembly, be sure that the valve plate is in place around valve assembly and not restricting the valve assembly from a full seal. after inflating, be sure to fully seat the top cap on to each valve assembly, screwing tightly by hand. Both are required for an airtight seal. 1. Inflate each pontoon. The valve is located at the top and center of each Pontoon (see figure 5). Inflate until firm (do not over inflate). 2. again, be sure top valve cap and valve assembly are fully seated to achieve airtight seal. POntOOn DeFlatiOn: Unscrew entire valve assembly from pontoon. IV. ATTACH PONTOONS TO FRAME note: always inflate the Pontoons first, before attaching to frame. 1. Position inflated Pontoons under the Left and Right Frame Members with ODC XR 9 logo oriented to the outside. 2. Attach each Pontoon to frame using (4) Cam Lock Straps. Slip each strap through D-Ring on Pontoon, around frame and pull tight through Cam Lock Buckle. NOTE: Be sure the straps are pulled tight through the Cam Lock Buckles (see figure 6). V. OAR & OARLOCK ASSEMBLY 1. Slide the Oar Stop over the handle end of the Oar Shaft and tighten Oar Stops with nut and bolt provided. 2. Assemble 2 oar shaft pieces and blades. 3. Place Oarlock Bushing over Oarlock shaft and place Oarlock into frame. Frame has 3 Oarlock postions for a custom fit. Attach split ring at end of Oarlock shaft to secure Oarlock in place (see figure 8)
3 XR :new odc 1018 revised 2/17/10 9:11 AM Page 3 VI. ATTACH SIDE STORAGE POCKET TO FRAME 1. Position Side Storage Pocket along Left Frame Member or Right Frame Member. (see figure 5) 2. Wrap straps around upper rail of frame and strap down...vii. ATTACH STRIPPING APRON 1. Position Stripping Apron along Left Frame Member or Right Frame Member. (see figure 5) 2. Wrap straps around upper rail of frame and strap down. VIII. ATTACH ROD HOLDER TO FRAME 1. Rod Holder attaches to frame using Snap Pin where Cargo Deck and Frame Members meet (can be attached to left or right side). X. ATTACH ANCHOR LINE STORAGE BAG 1. Anchor Line Storage bag attaches to front of Support Frame Member (see figure 10). Figure 1 seat assembly Front View Back Side Storage Pocket Bottom Cargo Deck Rod Holder Bottom Screws Pins Figure 2 Rod holder Diagram Shown attached to the left side of boat. Left Frame Member Bottom View Lift and Lock Anchor System FORWARD Screw Holes Fig. 3 Detail of snap Pin installation All frame parts attach with Snap Pins. Your frame assembles using (8) Short Snap Pins. Please follow instructions accordingly.
4 XR :new odc 1018 revised 2/17/10 9:11 AM Page 4 Figure 4 Frame assembly G. Foot Bars H. Left Frame Member I. Right Frame Member i Rod Holder attaches here hin k hin J g l J. Support Frame Member K. Cargo Deck L. Lift and Lock Anchor Drop Assembly h Rod Holder attaches here i Valves located on each pontoon under Storage Pockets. B g e Transom for electric trolling motor attachment a D F h C Figure 5 assembled XR 8 A. Pontoons B. Right Frame Member C. Left Frame Member D. Foot Bars E. Padded Plastic F. Side Storage Pockets G. Stripping Apron H. Cargo Deck I. Oar Lock Frame Cam Lock Buckle D-Ring Nylon Strap Pontoon Figure 6 Detail of nylon strap & Cam lock Buckle
5 XR :new odc 1018 revised 2/17/10 9:11 AM Page 5 Figure 7 Valve insert detail Top valve cap Valve assembly Figure 8 Oar lock Detail Oarlock Stations Oarlock Oarlock Bushing Valve plate Bladder Figure 9 Underneath View of Underseat lift and lock anchor system Designed to be used while sitting in seat. Split Ring To Front of Boat Left Pontoon Anchor Rope (not Included) Cargo Deck Anchor Line Pulley to Anchor (not Included) Right Pontoon Underneath View of Boat To Back of Boat Locked Unlocked Rope Not Included Figure 11 Underseat lift and lock anchor system Figure 10 anchor line storage Bag attachment Bag straps to front of Support Frame Member for easy storage of excess anchor line.
6 XR :new odc 1018 revised 2/17/10 9:11 AM Page 6 ODC XR 9 OUTDOOR DISCOVERY CRAFT Your ODC Outdoor Discovery Craft is designed to give you many years of service. Please follow inflation instructions and warnings carefully. if YOU ever have any questions OR PROBleMs With YOUR ODC XR 9 Please DO not RetURn it to the DealeR YOU BOUght it FROM. Please COntaCt the CReek COMPanY DiReCtlY toll FRee at We are OPen M-F 9aM-5PM MOUntain time. OR COntaCt Us Via at info@creekcompany.com. hin (hull identification number) is located On square tubing OF seat support FRaMe MeMBeR and On Right Main FRaMe MeMBeR (see FigURe 4) Warning: Please read and follow carefully. 1. Always wear a US Coast Guard approved personal floatation device when in your ODC XR Never float alone. 3. Always check your ODC XR 9 air bladders, frame, oar components, and covers for possible damage before you use your craft. CARE AND MAINTENANCE: 1. If your pontoon bladder is losing air, please check that valve assembly and top valve cap are fully seated. Reseat valve assembly and repeat pontoon inflation instructions. 2. Do not store your ODC XR 9 in direct sunlight. 3. If you are leaving your ODC XR 9 out in the sun for any amount of time, be aware that the heat can increase the pressure inside the pontoons to a dangerous level. Let some of the air out of the pontoons if the craft will be out of the water in the sun for any length of time, or if it is stored in a vehicle, etc. 4. A gain in altitude will increase the pressure in the pontoons also. If you are taking your inflated ODC XR 9 from a low elevation to a high elevation, be sure to let some of the air out of it. 5. For short term storage, we recommend you let some air out of your pontoons. 6. For long term storage, we recommend you make sure your ODC XR 9 is completely dry, deflated and stored out of the sunlight in a cool dry area. Do not store your wet ODC XR 9 in freezing temperatures as this may result in frame and other component damage. 7. Repairing bladder, use enclosed patch kit. Fully deflate bladder. Remove safety split-ring from zipper pull and open zipper in pontoon cover. Remove bladder from inner liner. Identify puncture. Clean and dry area around puncture. Apply glue to puncture area and patch using applicator straw. Press patch over area. Allow 24 hours to dry before inflation. 8. Note: Metal parts may rust and are not covered under warranty.. 9. We recommend the use of electric trolling motors only on your ODC XR Do not use the Cargo Deck as a Standing Platform. It is not designed for this and may break if used in this capacity. Accessories are available for your ODC XR 9. Ask for them where you bought your ODC XR 9, or visit the Creek Company Store at the Creek Company ltd., PO Box , steamboat springs, CO fax info@creekcompany.com Specifications and other details subject to change without notice. All Creek Company products are guaranteed against defects in material and workmanship for the life of the product to the original owner. This does not cover damage due to misuse or normal wear and tear.
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