Operating Instructions VEGACAL 63 Profibus PA

Operating Instructions VEGACAL 63 Profibus PA

Contents Contents 1 About this document 1.1 Function... 4 1.2 Target group... 4 1.3 Symboism used... 4 2 For your safety 2.1 Authorised personne... 5 2.2 Appropriate use.... 5 2.3 Warning about misuse... 5 2.4 Genera safety instructions... 5 2.5 CE conformity... 5 2.6 Compatibiity acc. to NAMUR NE 53.... 5 2.7 Safety information for Ex areas.... 6 2.8 Manufacturer decaration... 6 2.9 Environmenta instructions... 7 3 Product description 3.1 Configuration.... 8 3.2 Principe of operation... 8 3.3 Adjustment... 10 3.4 Storage and transport... 10 4 Mounting 4.1 Genera instructions... 11 4.2 Mounting information... 12 5 Connecting to power suppy 5.1 Preparing the connection... 15 5.2 Connection steps.... 16 5.3 Wiring pans, singe chamber housing... 17 5.4 Wiring pans, doube chamber housing... 19 5.5 Wiring pans, doube chamber housing Exd.... 21 5.6 Wiring pans, version IP 66/IP 68, 1 bar... 23 6 Setup with the indicating and adjustment modue PLICSCOM 6.1 Short description... 24 6.2 Insert the indicating and adjustment modue PLICSCOM... 24 6.3 Adjustment system... 26 6.4 Setup procedure... 27 6.5 Menu schematic... 31 2 VEGACAL 63 - Profibus PA

Contents 7 Set up with PACTware and other adjustment programs 7.1 Connecting the PC... 34 7.2 Parameter adjustment with PACTware.... 34 7.3 Parameter adjustment with PDM.... 35 7.4 Saving the parameter adjustment data... 35 8 Maintenance and faut rectification 8.1 Maintenance... 36 8.2 Faut rectification... 36 8.3 Exchange of the eectronics modue... 39 8.4 Instrument repair... 40 9 Dismounting 9.1 Dismounting steps... 41 9.2 Disposa... 41 10 Suppement 10.1 Technica data.... 42 10.2 Profibus PA.... 47 10.3 Dimensions... 52 10.4 Industria property rights.... 55 VEGACAL 63 - Profibus PA 3

About this document 1 About this document 1.1 Function This operating instructions manua has a the information you need for quick setup and safe operation. Pease read this manua before you start setup. 1.2 Target group This operating instructions manua is directed to trained, quaified personne. The contents of this manua shoud be made avaiabe to these personne and put into practice by them. 1.3 Symboism used Information, tip, note This symbo indicates hepfu additiona information. Caution, warning, danger This symbo informs you of a dangerous situation that coud occur. Ignoring this cautionary note can impair the person and/ or the instrument. Ex appications This symbo indicates specia instructions for Ex appications. à List The dot set in front indicates a ist with no impied sequence. Action This arrow indicates a singe action. 1 Sequence Numbers set in front indicate successive steps in a procedure. 4 VEGACAL 63 - Profibus PA

For your safety 2 For your safety 2.1 Authorised personne A operations described in this operating instructions manua must be carried out ony by trained speciaist personne authorised by the operator. For safety and warranty reasons, any interna work on the instruments must be carried out ony by personne authorised by the manufacturer.. 2.2 Appropriate use VEGACAL 63 is a sensor for continuous eve measurement. Detaied information on the appication range of VEGACAL 63 is avaiabe in chapter "Product description". 2.3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to appication-specific hazards, e.g. vesse overfi or damage to system components through incorrect mounting or adjustment. 2.4 Genera safety instructions The VEGACAL 63 is a high-tech instrument requiring the strict observance of standard reguations and guideines. The user must take note of the safety instructions in this operating instructions manua, the country-specific instaation standards (e.g. the VDE reguations in Germany) as we as a prevaiing safety reguations and accident prevention rues. 2.5 CE conformity VEGACAL 63 is in CE conformity with EMC (89/336/EWG) and LVD (73/23/EWG). Conformity has been judged acc. to the foowing standards: EMC: - Emission EN 61326: 2004 (cass B) - Susceptibiity EN 61326: 2004 incuding suppement A LVD: EN 61010-1: 2001 2.6 Compatibiity acc. to NAMUR NE 53 VEGACAL 63 meets NAMUR recommendation NE 53. VEGA instruments are generay upward and downward compatibe: VEGACAL 63 - Profibus PA 5

For your safety sensor software for DTM-VEGACAL 63 HART, PA or FF DTM VEGACAL 63 for adjustment software PACTware adjustment modue PLICSCOM for sensor software The parameter adjustment of the basic sensor functions is independent of the software version. The range of avaiabe functions depends on the respective software version of the individua components. The software version of VEGACAL 63 can be determined as foows: via PACTware on the type abe of the eectronics via the indicating and adjustment modue PLICSCOM You can view a software histories on our website www.vega. com. Make use of this advantage and get registered for update information via e-mai. 2.7 Safety information for Ex areas Pease note the Ex-specific safety information for instaation and operation in Ex areas. These safety instructions are part of the operating instructions manua and come with the Exapproved instruments. 2.8 Manufacturer decaration In conformity with DIN EN 60079-14/2004, para. 5.2.3, point c1, the capacitive probe VEGACAL 63 is suitabe for use in zone 2. The operator must use the instrument correcty and foow the specifications of the foowing documents: this operating instructions manua this manufacturer decaration (24640) the appicabe instaation reguations Max. increase of the surface temperature during operation: 15 K (individua components in the instrument) With an ambient temperature of +70 C (+158 F) on the housing and a process temperature of +70 C (+158 F), the max. ambient temperature during operation is +95 C (+203 F). Measures to maintain the exposion protection during operation: 6 VEGACAL 63 - Profibus PA

For your safety Operate you instrument in the range of the specified eectrica imit vaues. Permissibe suppy votage: see "Technica data" Mount and operate the instrument in such a way that no ignition danger is expected by eectrostatic charges. The process fitting, the pastic-coated/covered probe part or the housing are made of eectricay non-conductive pastic (depending on the version). Make sure that the sea is mounted correcty between ower part of the housing and cover. Screw the cover on tighty. Make sure that there is no exposive atmosphere, if you want to operate the instrument with open cover Make sure that the cabe gand is tight and strain-reieved. The outer diameter of the connection cabe must be adapted to the cabe gand. Tighten the pressure screw of the cabe gand carefuy. Cover unused openings for cabe gands tighty Mount the instrument in such a position that the sensor cannot touch the vesse wa or vesse instaations. Keep the infuences of product movements in the vesse in mind. The surface temperature on the housing must not exceed the ignition temperature of the concerned exposive atmosphere This instrument was judged by a person that fufis the requirements acc. to DIN EN 60079-14. 2.9 Environmenta instructions Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goa of continuousy improving company environmenta protection. The environment management system is certified acc. to DIN EN ISO 14001. Pease hep us fufi this obigation by observing the environmenta instructions in this manua: Chapter "Storage and transport" Chapter "Disposa" VEGACAL 63 - Profibus PA 7

Product description 3 Product description 3.1 Configuration Scope of deivery Components The scope of deivery encompasses: VEGACAL 63 eve switch documentation - this operating instructions manua - Ex-specific safety instructions (with Ex versions), if necessary further certificates. VEGACAL 63 consists of the foowing components: Process fitting with probe Housing with eectronics Housing cover, optionay avaiabe with indicating and adjustment modue PLICSCOM 1 2 3 Area of appication Fig. 1: VEGACAL 63 rod version with pastic housing 1 Housing cover with integrated PLICSCOM (optiona) 2 Housing with eectronics 3 Process fitting 3.2 Principe of operation VEGACAL 63 is a eve sensor with fuy insuated probe for continuous eve measurement. The eectronics functions acc. to the admittance principe (phase-seective admittance processing). 8 VEGACAL 63 - Profibus PA

Product description It is designed for industria use in a areas of process technoogy and can be appied in a areas of industria process measurement. Fuy insuated probes such as VEGACAL 63 are preferaby used in conductive iquids. Physica principe The probe, the measured product and the vesse wa form an eectrica capacitor. The capacitance is infuenced by three main factors. 1 2 3 Fig. 2: Functiona principe - Pate capacitor 1 Distance between the eectrode surfaces 2 Size of the eectrode surfaces 3 Type of dieectric between the eectrodes The probe and the vesse wa are the capacitor pates. The measured product and the isoation are the dieectric. Due to the higher dieectric constant (DK vaue) of the isoation and the conductive product compared to air, the capacitance increases as the probe is graduay covered. The capacitance as we as the resistance change are converted in the osciator into a eve-proportiona signa. Power suppy and bus communication Power suppy is via the Profibus DP/PA segment couper or VEGALOG 571 EP cards. A two-wire cabe acc. to Profibus specification serves as carrier of both power and digita data signas for mutipe sensors. The instrument profie of VEGACAL 63 corresponds to profie specification version 3.0. GSD/EDD The GSD (instrument master fies) and bitmap fies necessary for panning your Profibus-DP-(PA) communication network are avaiabe from the downoad section on the VEGA homepage www.vega.com under "Services - Downoads - VEGACAL 63 - Profibus PA 9

Product description Software - Profibus". There you can aso find the appropriate certificates. In apdm environment, an EDD (Eectronic Device Description) is aso required to enabe the fu range of sensor functions (aso avaiabe as a downoad).a CDwith the appropriate fies can be ordered via e-mai under info@de. vega.com or by phone from one of the VEGA agencies under the order number "DRIVER.S". 3.3 Adjustment VEGACAL 63 can be adjusted with three different adjustment media: the indicating and adjustment modue PLICSCOM with the suitabe VEGA DTM in conjunection with an adjustment software acc. to the FDT/DTM standard, e.g. PACTware and PC the Simatic adjustment program PDM The entered parameters are generay saved in VEGACAL 63, optionay aso in PLICSCOM or in PACTware. 3.4 Storage and transport Packaging Storage and transport temperature Your instrument was protected by packaging during transport. Its capacity to hande norma oads during transport is assured by a test acc. to DIN EN 24180. The packaging of standard instruments consists of environment-friendy, recycabe cardboard. For specia versions, PE foam or PE foi is aso used. Dispose of the packaging materia via speciaised recycing companies. Storage and transport temperature see "Suppement - Technica data - Ambient conditions" Reative humidity 20 85 % 10 VEGACAL 63 - Profibus PA

Mounting 4 Mounting 4.1 Genera instructions Instaaton ocation Handing Moisture Seect an instaation position you can easiy reach for mounting and connecting as we as ater retrofitting of an indicating and adjustment modue. The housing can be rotated by 330 without the use of any toos. You can aso insta the indicating and adjustment modue in four different positions (each dispaced by 90 ). With screwed versions, the housing must not be used for screwing in! Tightening can cause damages on the ocking piston of the housing. To screw in, use the hexagon above the thread. Use the recommended cabes (see chapter "Connecting to power suppy") and tighten the cabe gand. You can give your VEGACAL 63 additiona protection against moisture penetration by eading the connection cabe downward in front of the cabe entry. Rain and condensation water can thus drain off. This appies mainy to mounting outdoors, in areas where moisture is expected (e.g. by ceaning processes) or on cooed or heated vesses. Fig. 3: Measures against moisture penetration Pressure/Vacuum The process fitting must be seaed if there is gauge or ow pressure in the vesse. Before use, check if the sea materia is resistant against the measured product. VEGACAL 63 - Profibus PA 11

Mounting Insuating measures, such as e.g. covering the thread with tefon tape, can interrupt the necessary eectrica connection with meta vesses. For this reason, ground the probe on the vesse or use a conductive sea materia. Vesse materia Vesse forms Meta vesse Make sure that the mechanica connection of the probe to the vesse is eectricay conductive to ensure sufficient grounding. Use conductive seas such as e.g. copper or ead etc. Insuating measures, such as covering the thread with Tefon tape, can interrupt the necessary eectrica connection with meta vesses. For this reason, ground the probe on the vesse or use a conductive sea materia. Non-conductive vesse In non-conductive vesses, e.g. pastic tanks, the second poe of the capacitor must be provided separatey, e.g. in the form of a concentric tube. If possibe, the capacitive probe shoud be mounted verticay or parae to the counter eectrode. This appies particuary to appications in non-conductive products. In cyindrica tanks, spherica tanks or other asymmetrica tank forms, noninear eve vaues are generated due to the varying distance to the vesse wa. Use a concentric tube in non-conductive products or inearize the meas. signa. 4.2 Mounting information Mounting position During operation, the probe must not touch any instaations or the vesse wa. The measured vaue can aso change if the distance to the vesse wa changes consideraby. If necessary, secure the end of the probe (insuated). 12 VEGACAL 63 - Profibus PA

Mounting 1 3 2 4 Fig. 4: Fasten the probe 1 Probe 2 Pastic seeve In vesses with conica bottom it can be advantageous to mount the sensor in the center of the vesse, as measurement is then possibe down to the owest point of the vesse bottom. Infowing materia If VEGACAL 63 is mounted in the fiing stream, unwanted switching signas may be generated. Mount VEGACAL 63 at a ocation in the vesse where no disturbing infuence from e.g. fiing openings, agitators, etc. can occur. This appies particuary to instrument versions with a onger probe. VEGACAL 63 - Profibus PA 13

Mounting Fig. 5: Infowing materia 14 VEGACAL 63 - Profibus PA

Connecting to power suppy 5 Connecting to power suppy 5.1 Preparing the connection Note safety instructions Take note of safety instructions for Ex appications Seect power suppy Seect connection cabe Cabe gand ½ NPT Aways observe the foowing safety instructions: Connect ony in the compete absence of ine votage If overvotages are expected, overvotage arresters shoud be instaed acc. to Profibus specification. In hazardous areas you shoud take note of the appropriate reguations, conformity and type approva certificates of the sensors and power suppy units. Power is suppied via a Profibus DP/PA segment couper or a VEGALOG 571 EP input card. The power suppy range can differ depending on the instrument version. The exact range is stated in the "Technica data" in the "Suppement". VEGACAL 63 is connected with screened cabe acc. to the Profibus specification. Power suppy and digita bus signa are carried over the same two-wire connection cabe. An outer cabe diameter of 5 9 mm ensures the sea effect of the cabe entry. Pease make sure that your instaation is carried out acc. to the Profibus specification. In particuar, make sure that the termination of the bus is done with appropriate terminating resistors. On VEGACAL 63 with cabe gand ½ NPT and pastic housing, a meta ½" threaded insert is mouded in the pastic housing. Caution: No grease shoud be used when screwing the NPT cabe gand or stee tube into the threaded insert. Standard grease can contain additives affecting the connection between threaded insert and housing. This wi infuence the stabiity of the connection and the tightness of the housing. Cabe screening and grounding In systems with potentia equaisation, connect the cabe screen directy to ground potentia at the power suppy unit, in the connection box and at the sensor. The screen in the sensor must be connected directy to the interna ground termina. The ground termina outside on the housing must be connected to the potentia equaisation (ow impedance). VEGACAL 63 - Profibus PA 15

Connecting to power suppy In systems without potentia equaisation, connect the cabe screen directy to ground potentia at the power suppy unit and at the sensor. In the connection box or T-distributor, the screen of the short stub to the sensor must not be connected to ground potentia or to another cabe screen. The cabe screens to the power suppy unit and to the next distributor must be connected to each other and aso connected to ground potentia via a ceramic capacitor (e.g. 1 nf, 1500 V). The ow frequency potentia equaisation currents are thus suppressed, but the protective effect against high frequency interference signas remains. The tota capacitance of the cabe and of a capacitors must not exceed 10 nf in Ex appications. Seect connection cabe for Ex appications Take note of the corresponding instaation reguations for Ex appications. In particuar, make sure that no potentia equaisation currents fow over the cabe screen. In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potentia equaisation. 5.2 Connection steps Proceed as foows: 1 Unscrew the housing cover 2 If an indicating and adjustment modue is instaed, remove it by turning it sighty to the eft. 3 Loosen compression nut of the cabe entry 4 Remove approx. 10 cm (4 in) of the cabe mante, strip approx. 1 cm (0.4 in) insuation from the ends of the individua wires 5 Insert the cabe into the sensor through the cabe entry 6 Lift the opening evers of the terminas with a screwdriver (see foowing iustration) 7 Insert the wire ends into the open terminas according to the wiring pan 16 VEGACAL 63 - Profibus PA

Connecting to power suppy Fig. 6: Connection steps 6 and 7 8 Press down the opening ever of the terminas, you wi hear the termina spring cosing. 9 Check the hod of the wires in the terminas by ighty puing on them 10 Connect the screen to the interna ground termina and the externa ground termina to potentia equaisation 11 Tighten the compression nut of the cabe entry, the sea ring must competey encirce the cabe 12 Screw the housing cover back on The eectrica connection is finished. 5.3 Wiring pans, singe chamber housing The foowing iustrations appy to the non-ex as we as to the Ex ia version. VEGACAL 63 - Profibus PA 17

Connecting to power suppy Housing overview 4 4 4 1 2 3 Fig. 7: Materia versions, singe chamber housing 1 Pastic 2 Auminium 3 Stainess stee 4 Fiter eement for pressure compensation or bind stopper with version IP 66/ IP 68, 1 bar Eectronics and connection compartment Dispay I2C 1 4 1 2 5 6 7 8 2 3 Fig. 8: Eectronics and connection compartment, singe chamber housing 1 Pug connector for VEGACONNECT (I²C interface) 2 Spring-oaded terminas for connection of the externa indication VEGADIS 61 3 Ground termina for connection of the cabe screen 4 Spring-oaded terminas for power suppy 18 VEGACAL 63 - Profibus PA

Connecting to power suppy Wiring pan Dispay I2C 1 2 5 6 7 8 1 Fig. 9: Wiring pan, singe chamber housing 1 Power suppy/signa output 5.4 Wiring pans, doube chamber housing The foowing iustration appy to non-ex as we as Ex ia versions. The Exd version is described in the next subchapter. Housing overview 1 2 3 4 5 Fig. 10: Doube chamber housing 1 Housing cover, connection compartment 2 Bind stopper or pug M12x1 for VEGADIS 61 (option) 3 Housing cover, eectronics compartment 4 Fiter eement for pressure compensation or bind stopper with version IP 66/ IP 68, 1 bar 1) 5 Cabe entry or pug 1) Version IP 66/IP 68, 1 bar not with four-wire instruments. VEGACAL 63 - Profibus PA 19

Connecting to power suppy Eectronics compartment Dispay I2C 1 1 2 5 6 7 8 3 2 Fig. 11: Eectronics compartment, doube chamber housing 1 Pug connector for VEGACONNECT (I²C interface) 2 Interna connection cabe to the connection compartment 3 Terminas for VEGADIS 61 Connection compartment Dispay 1 3 1 2 I2C 2 Fig. 12: Connection compartment, doube chamber housing 1 Pug connector for VEGACONNECT (I²C interface) 2 Ground termina for connection of the cabe screen 3 Spring-oaded terminas for power suppy 20 VEGACAL 63 - Profibus PA

Connecting to power suppy Wiring pan I2C 1 2 1 Fig. 13: Wiring pan, doube chamber housing 1 Power suppy/signa output 5.5 Wiring pans, doube chamber housing Exd Housing overview 1 2 3 4 5 Fig. 14: Doube chamber housing 1 Housing cover, connection compartment 2 Bind stopper or pug M12x1 for VEGADIS 61 (option) 3 Housing cover, eectronics compartment 4 Fiter eement for pressure compensation or bind stopper with version IP 66/ IP 68, 1 bar 2) 5 Cabe entry or pug 2) Version IP 66/IP 68, 1 bar not with four-wire instruments. VEGACAL 63 - Profibus PA 21

Connecting to power suppy Eectronics compartment Dispay I2C 1 1 2 5 6 7 8 3 2 Fig. 15: Eectronics compartment, doube chamber housing 1 Pug connector for VEGACONNECT (I²C interface) 2 Interna connection cabe to the connection compartment 3 Terminas for VEGADIS 61 Connection compartment 1 1 2 2 Fig. 16: Connection compartment, doube chamber housing Exd 1 Spring-oaded terminas for power suppy and cabe screen 2 Ground termina for connection of the cabe screen 22 VEGACAL 63 - Profibus PA

Connecting to power suppy Wiring pan 1 2 1 Fig. 17: Wiring pan, doube chamber housing Exd 1 Power suppy/signa output 5.6 Wiring pans, version IP 66/IP 68, 1 bar Wire assignment, connection cabe + - 1 2 Fig. 18: Wire assignment, connection cabe 1 br (+) and b (-) for power suppy or to the processing system 2 Screen VEGACAL 63 - Profibus PA 23

Setup with the indicating and adjustment modue PLICSCOM 6 Setup with the indicating and adjustment modue PLICSCOM 6.1 Short description Function/Configuration The indicating and adjustment modue PLICSCOM is used for measured vaue dispay, adjustment and diagnosis. It can be mounted in the foowing housing versions and instruments: A sensors of the pics instrument famiy, in the singe as we as in the doube chamber housing (optionay in the eectronics or connection compartment) Externa indicating and adjustment unit VEGADIS 61 Note: You wi find detaied information on the adjustment in the operating instructions manua of the indicating and adjustment modue PLICSCOM. 6.2 Insert the indicating and adjustment modue PLICSCOM Insert/remove PLICSCOM PLICSCOM can be inserted or removed at any time. It is not necessary to interrupt the power suppy. Proceed as foows: 1 Unscrew the housing cover 2 Pace PLICSCOM in the desired position on the eectronics (you can choose any one of four different positions - each dispaced by 90 ) 3 Press PLICSCOM ighty onto the eectronics and turn it to the right unti it snaps in. 4 Screw housing cover with inspection window tighty back on Remova is carried out in reverse order. PLICSCOM is powered by the sensor, an additiona connection is not necessary. 24 VEGACAL 63 - Profibus PA

Setup with the indicating and adjustment modue PLICSCOM Fig. 19: Instaation of PLICSCOM Note: If you intend to retrofit VEGACAL 63 with a PLICSCOM for continuous measured vaue indication, a higher cover with an inspection gass is required. VEGACAL 63 - Profibus PA 25

Setup with the indicating and adjustment modue PLICSCOM 6.3 Adjustment system 1 2 1.1 3 Key functions Adjustment system Fig. 20: Indicating and adjustment eements 1 LC dispay 2 Indication of the menu item number 3 Adjustment keys [OK] key: - move to the menu overview - confirm seected menu - edit parameter - save vaue [->] key to seect: - menu change - ist entry - editing position [+] key: - modify vaue of a parameter [ESC] key: - interrupt input - jump to the next higher menu The sensor is adjusted via the four keys of the indicating and adjustment modue. The LC dispay indicates the individua menu items. The functions of the individua keys are shown in the above iustration. Approx. 10 minutes after the ast pressing of a key, an automatic reset to measured vaue indication is triggered. Any vaues not confirmed with [OK] wi not be saved. 26 VEGACAL 63 - Profibus PA

Setup with the indicating and adjustment modue PLICSCOM 6.4 Setup procedure Switch on phase Address setting Parameter adjustment After VEGACAL 63 is connected to votage suppy or after votage recurrence, the instrument carries out a sef-test for approx. 30 seconds. The foowing steps are carried out: Interna check of the eectronics Indication of the instrument type, the firmware version as we as the sensor TAGs (sensor name) status byte goes briefy to faut vaue Then the current measured vaue wi be dispayed and the corresponding digita output signa wi be outputted to the cabe. 3) Before starting the actua parameter adjustment of a Profibus PA sensor, the address setting must first be carried out. You wi find a detaied description in the operating instructions manua of PLICSCOM or in the onine hep of PACTware or DTM. VEGACAL 63 measures the capacitance of the respective product. To dispay the actua eve of the product, an aocation of the measured capacitance to the percentage height must be carried out. For this adjustment, the capacitance is entered with emptied and fied vesse. If the vesse cannot be emptied or fied competey, you can carry out the adjustment aso with two known eves - for exampe with 10 % and 90 %. The difference between the empty and fu adjustment vaues shoud be as arge as possibe. The actua eve can then be cacuated on the basis of these settings. VEGACAL 63 must be instaed. A change of eve is necessary for this adjustment. In the main menu item "Basic adjustment", the individua submenu items shoud be seected one after the other and provided with the correct parameter vaues. Tip: If the indicating and adjustment modue PLICSCOM remains on the probe as a dispay, we recommend saving the sensor data in PLICSCOM. 3) The vaues correspond to the actua eve as we as to the settings aready carried out, e.g. defaut setting. VEGACAL 63 - Profibus PA 27

Setup with the indicating and adjustment modue PLICSCOM Use the function "Copy sensor data". Start your parameter adjustment with the foowing menu items of the basic adjustment: Carrying out min. adjustment To be on the safe side, note the adjustment vaues for fu and empty. If an adjustment procedure fais, it is not necessary to again carry out a eve change. These vaues can be hepfu if the eectronics has to be exchanged. % Vaue Empty adjustment Fu adjustment Tab. 2: Adjustment protoco Tip: For min. adjustment the vesse shoud be as empty as possibe, and for max. adjustment, as fu as possibe. If the vesse is aready fu, start with max. adjustment. Note: If possibe, the vesse shoud be as empty as possibe for min. adjustment. Proceed as foows: 1 Move from the measured vaue dispay to the main menu by pushing [OK]. Basic adjustment Dispay Diagnostics Service Info 2 Seect the menu item "Basic adjustment" with [->] and confirm with [OK]. Now the menu item "Min. adjustment" is dispayed. Min. adjustment 0.00 % = 0.0 pf 54.5 pf 3 Prepare the adjustment vaue for editing with [OK]. Move to the seection window with [OK]. 28 VEGACAL 63 - Profibus PA

Setup with the indicating and adjustment modue PLICSCOM Min. adjustment Accept current measured vaue? accept? Edit? Carrying out max. adjustment 4 Accept the current measured vaue or move to the editing window with "Edit". To edit, set the cursor to the requested position with [->]. Set the requested % vaue with [+] and save with [OK]. The cursor jumps to the capacitance vaue. 5 Enter the current capacitance vaue in pf (dispayed beow) for the empty vesse corresponding to the percentage vaue. 6 Save the settings with [OK] and move to "Max. adjustment" with [->]. Fi the vesse to the highest possibe eve. Note: For max. adjustment, the vesse shoud be as fu as possibe. This wi make the caibration more accurate. Proceed as foows: Max. adjustment 100.00 % = 1000.0 pf 327.4 pf 1 Prepare the adjustment vaue for editing with [OK]. Move to the seection window with [OK]. Min. adjustment Accept current measured vaue? Accept? Edit? 2 Accept the current measured vaue or move to the editing window with "Edit". To edit, set the cursor to the requested position with [->]. Set the requested % vaue with [+] and save with [OK]. The cursor jumps to the capacitance vaue. 3 Enter the current capacitance vaue in pf (dispayed beow) for the fu vesse corresponding to the percentage vaue. 4 Save the settings with [OK]. VEGACAL 63 - Profibus PA 29

Setup with the indicating and adjustment modue PLICSCOM Damping To suppress fuctuation in the measured vaue dispay, e.g. caused by an agitated product surface, an integration time can be set. This time can be between 0 and 999 seconds. Keep in mind that this setting wi increase the reaction time of the measurement, and that the reaction to quick changes of the measured vaue wi be deayed. In genera, a time of a few seconds is sufficient to smooth the measured vaue dispay. Damping 0 s Enter the requested parameter via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Linearization curve A inearization is necessary for a vesses in which the vesse voume does not increase ineary with the eve - e.g. with a cyindrica or spherica tank - and the indication or output of the voume is required. Corresponding inearization curves are preprogrammed for these vesses. They represent the correation between the eve percentage and vesse voume. By activating the appropriate curve, the voume percentage of the vesse is dispayed correcty. If the voume shoud not be dispayed in percent but e.g. in or kg, a scaing can be aso set in the menu item "Dispay". Linearization curve inear Enter the requested parameter via the appropriate keys, save your settings and jump to the next menu item with the [->] key. Sensor-TAG In this menu item you can enter an unambiguous designation for the sensor, e.g. the measurement oop name or the tank or product designation. In digita systems and in the documentation of arger pants, a singuar designation shoud be entered for exact identification of individua measuring sites. Sensor-TAG Sensor With this menu item, the Basic adjustment is finished and you can now jump to the main menu with the [ESC] key. 30 VEGACAL 63 - Profibus PA

Setup with the indicating and adjustment modue PLICSCOM Optiona settings Reset Additiona adjustment and diagnosis options such as e.g. scaing, simuation or trend curve presentation are shown in the foowing menu schematic. You wi find a detaied description of these menu items in the operating instructions manua of the indicating and adjustment modue. Basic adjustment If the function "Reset" is carried out, the sensor resets a settings to defaut. The foowing vaues wi be reset: Function Max. adjustment Min. adjustment Integration time ti Linearization Sensor-TAG Reset vaue 3000 pf 0 pf 0 s inear Sensor Dispay PA-Out 1 Channe (PV) in % Addt. PA vaue (PV) in % Out-Scae (unit) % PV Out-Scae 0.00 in-% =0.0 % 100.0 in-% =100 % Tab. 3: Reset vaues Information: A additiona settings are reset to the standard vaues of the Profibus PA specification. Specia parameters A specia parameters are reset to deivery status. Peak vaues The min. and max. vaues are reset to the current vaue. VEGACAL 63 - Profibus PA 31

Setup with the indicating and adjustment modue PLICSCOM Basic adjustment 6.5 Menu schematic Basic adjustment Dispay Diagnostics Service Info 1 Sensor address 000 1.1 Min. adjustment 0.00 % = 0.0 pf 82.5 pf 1.2 Max. adjustment 100.00 % = 1000.0 pf 327.4 pf 1.3 Linearization curve inear 1.4 Channe 1.5 Damping 1.6 Sensor-TAG 1.7 PV in.vaue 0 s Sensor Dispay Basic adjustment Dispay Diagnostics Service Info 2 Dispayed vaue 2.1 Primary vaue Diagnostics Basic adjustment Dispay Diagnostics Service Info 3 Peak vaues 3.1 Sensor status 3.2 Trend recording 3.3 Capacit. min: 65.7 pf Capacit. max: 782.4 pf OK Presentation of the output trend 32 VEGACAL 63 - Profibus PA

Setup with the indicating and adjustment modue PLICSCOM Service Basic adjustment Dispay Diagnostics Service Info 4 Additiona PA vaue 4.1 Out-Scae-Units 4.2 PV-/Out-Scae Min. 4.3 Simuation 4.4 Secondary vaue 1 Voume h 0 %=5.0 h 100 %=5000.0 h Start simuation? Reset 4.5 Language 4.6 Copy sensor data 4.7 PIN 4.8 Reset? Deutsch Copy sensor data? Enabe? Info Basic adjustment Dispay Diagnostics Service Info 5 Device type VEGACAL 6x Seria number 12345678 5.1 Date of manufacture 04. February 2005 Software version 4.10/00 5.2 Date of ast change using PC5.3 04. March 2005 Sensor characteristics Dispay now? 5.4 VEGACAL 63 - Profibus PA 33

Set up with PACTware and other adjustment programs Connecting the PC directy to the sensor 7 Set up with PACTware and other adjustment programs 7.1 Connecting the PC VEGACONNECT 3 PACTware TM/ 3 >PA< 1 = 2 ~ Power suppy Fig. 21: PC connected directy to the sensor 1 RS232 connection 2 VEGACAL 63 3 I²C adapter cabe for VEGACONNECT 3 Necessary components: VEGACAL 63 PC with PACTware and suitabe VEGA-DTM VEGACONNECT 3 with I²C adapter cabe (artice no. 2.27323) Power suppy unit 7.2 Parameter adjustment with PACTware Further setup steps are described in the operating instructions manua "DTM Coection/PACTware " attached to each CD and which can aso be downoaded from our homepage. A detaied description is avaiabe in the onine hep of PACTware and the VEGA-DTMs. Note: Keep in mind that for setup of VEGACAL 63, DTM-Coection 04/2005 or a newer version must be used. 34 VEGACAL 63 - Profibus PA

Set up with PACTware and other adjustment programs A currenty avaiabe VEGA-DTMs are provided in the DTM Coection on CD and can be obtained from the responsibe VEGA agency for a token fee. This CD incudes aso the up-todate PACTware version. The basic version of this DTM Coection inc. PACTware is aso avaiabe as a free-ofcharge downoad from the Internet. Go via www.vega.com and "Downoads" to the item "Software". 7.3 Parameter adjustment with PDM For VEGA sensors device descriptions for the adjustment program PDM are aso avaiabe as EDD. The device descriptions are aready impemented in the current versions of PDM. For oder versions of PDM they are avaiabe as a free-of-charge downoad from the Internet. Go via www.vega.com and "Downoads" to the item "Software". 7.4 Saving the parameter adjustment data It is recommended to document or save the parameter adjustment data. They are hence avaiabe for mutipe use or service purposes. The VEGA DTM Coection and PACTware in the icensed, professiona version offer the suitabe toos for a systematic project documentation and recording. VEGACAL 63 - Profibus PA 35

Maintenance and faut rectification 8 Maintenance and faut rectification 8.1 Maintenance When used as directed in norma operation, VEGACAL 63 is competey maintenance-free. 8.2 Faut rectification Causes of mafunction Faut rectification 24 hour service hotine Checking Profibus PA VEGACAL 63 offers maximum reiabiity. Nevertheess fauts can occur during operation. These may be caused by the foowing, e.g.: Sensor Process Suppy Signa processing The first measures to be taken are to check the output signas as we as to evauate the error messages via the indicating and adjustment modue PLICSCOM. The procedure is described beow. Further comprehensive diagnostics can be carried out on a aptop with the software PACTware and the suitabe DTM. In many cases, the causes can be determined in this way and fauts can be rectified. Shoud the foowing measures not be successfu, pease ca in urgent cases the VEGA service hotine under the phone number +49 1805 858550. The hotine is avaiabe to you 7 days a week round-the-cock. Since we offer this service word-wide, the support is ony avaiabe in the Engish anguage. The service is free of charge, ony the standard teephone costs wi be charged.? When connecting an additiona instrument, the segment fais. Max. suppy current of the segment couper exceeded à Measure the current consumption, reduce size of segment? Wrong presentation of the measured vaue in Simatic S5 Simatic S5 cannot interpret the number format IEEE of the measured vaue à Insert converting component from Siemens 36 VEGACAL 63 - Profibus PA

Maintenance and faut rectification? In Simatic S7 the measured vaue is aways presented as 0 Ony four bytes are consistenty oaded in the PLC à Use function component SFC14 to oad 5 bytes consistenty? Measured vaue on PLICSCOM does not correspond to the PLC In the menu item "Dispay - Dispay vaue" is not set to "PA-Out" à Check vaues and correct, if necessary? No connection between PLC and PA network Incorrect adjustment of the bus parameter and the segment couper-dependent baud rate à Check vaues and correct, if necessary? Instrument does not appear during connection setup Profibus DP cabe poe-reversed à Check cabe and correct, if necessary Incorrect termination à Check termination at the beginning and end points of the bus and terminate, if necessary, acc. to the specification Instrument not connected to the segment, doube assignment of an address à Check and correct, if necessary In Ex appications, the reguations for the wiring of intrinsicay safe circuits must be observed. Error message via PLICSCOM? E013 no measured vaue avaiabe à Probe insuation damaged, short-circuit due to permeating, conductive medium à Exchange instrument or return it for repair VEGACAL 63 - Profibus PA 37

Maintenance and faut rectification Shortcircuit in the probe, e.g. because of moisture in the housing à Remove the osciator and check the resistance between the marked pug connections acc. to the foowing iustration 1 2 3 Fig. 22: Check the resistance in the probe 1 Screening 2 Probe 3 Ground potentia à There shoud be no contact between any of the terminas (high resistance) à However, if there is somehow contact, exchange instrument or return it for repair? E017 Adjustment span too sma à Carry out a fresh adjustment and increase the distance between min. and max. adjustment? E036 No operabe sensor software à Carry out software update or send instrument for repair? E041/E042/E043 Hardware error, eectronics defective à Exchange instrument or return it for repair 38 VEGACAL 63 - Profibus PA

Maintenance and faut rectification? E113 Communication confict à Exchange instrument or return it for repair 8.3 Exchange of the eectronics modue If the eectronics modue is defective, it can be repaced by the user. In Ex appications, ony an instrument and an eectronics modue with appropriate Ex approva may be used. If there is no eectronics modue avaiabe on site, one can be ordered from the VEGA agency serving you. Sensor seria number The order data of the sensor must be oaded into the new eectronics modue. This can be done: at the factory by VEGA personne or on site by the user In both cases, the sensor seria number is necessary. The seria numbers are stated on the type abe of the instrument or on the deivery note. Information: When oading on site, the order data must be downoaded from the Internet (see Operating Instructions manua of the osciator). Assignment The osciators are adapted to the respective sensor and differ in their signa output or in their power suppy. You can find a suitabe osciator in the foowing overview. The osciators differ ony in their signa output and are suitabe for a series 60 sensors. The foowing types are avaiabe: CL-E60H (4 20 ma/hart) CL-E60P (Profibus PA) CL-E60F (Foundation Fiedbus) In Ex appications, ony eectronics with appropriate Ex approva must be used. VEGACAL 63 - Profibus PA 39

Maintenance and faut rectification 8.4 Instrument repair If it is necessary to repair, pease proceed as foows: You can downoad a return form (23 KB) in the Internet from our home page www.vega.com under: "Downoads - Forms and Certificates - Repair form". By doing this you hep us carry out the repair quicky and without having to ca back for needed information. Print and fi out one form per instrument Cean the instrument and pack it damage-proof Attach the competed form and possiby aso a safety data sheet to the instrument Pease ask the responsibe agency for the address of the return shipment! 40 VEGACAL 63 - Profibus PA

Dismounting 9 Dismounting 9.1 Dismounting steps Warning: Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vesse, high temperatures, corrosive or toxic products etc. Take note of the instructions in chapters "Mounting" and "Connecting to power suppy" and carry out the isted steps in reverse order. 9.2 Disposa VEGACAL 63 consists of materias which can be recyced by speciaised recycing companies. We use recycabe materias and have designed the eectronic modues to be easiy separabe. WEEE directive 2002/96/EG This instrument is not subject to the WEEE directive 2002/96/ EG and the respective nationa aws (in Germany, e.g. EektroG). Pass the instrument directy on to a speciaised recycing company and do not use the municipa coecting points. These may be used ony for privatey used products acc. to the WEEE directive. Correct disposa avoids negative effects to persons and environment and ensures recycing of usefu raw materias. Materias: see "Technica data" If you cannot dispose of the instrument propery, pease contact us about disposa methods or return. VEGACAL 63 - Profibus PA 41

Suppement 10 Suppement 10.1 Technica data Genera data Materia 316L corresponds to 1.4404 or 1.4435 Materias, wetted parts - Process fitting Thread 316L - Process fitting Fange 316L - Process sea Kingersi C-4400 - insuation (fuy insuated) PTFE, PE - Probe (rod fuy insuated ø16 mm/ ø0.63 in) 316L Materias, non-wetted parts - Housing Pastic PBT (Poyester), Au die-casting powder-coated, 316L - Sea ring between housing and housing cover - Ground termina 316L Weights - with pastic housing 1150 g (40 oz) - with Auminium housing 1600 g (56 oz) - with stainess stee housing 1950 g (69 oz) - Rod weight ø16 mm (ø0.63 in) 1100 g/m (12 oz/ft) Sensor ength (L) Max. atera oad Max. torque (process fitting thread) NBR (stainess stee housing), siicone (Au/ pastic housing) 0.2 6 m (0.7 20 ft) 10 Nm (7.4 bf ft) 100 Nm (73 bf ft) Output variabe Output signa digita output signa, format acc. to IEEE-754 Sensor address 126 (defaut setting) Current vaue constanty 10 ma; ±0.5 ma Integration time (63 % of the input 0 999 s, adjustabe variabe) Rise time 500 ms (ti: 0 s, 0 100 %) 42 VEGACAL 63 - Profibus PA

Suppement Input variabe Parameter Measuring principe Measuring range Frequency Leve of iquids phase-seective admittance processing (PSA) 0 3000 pf 270 khz Accuracy (simiar to DIN EN 60770-1) Reference conditions acc. to DIN EN 61298-1 - Temperature +18 +30 C (+64 +86 F) - Reative humidity 45 75 % - Atmospheric pressure 860 1060 mbar/86 106 kpa (12.5 15.4 psi) Temperature error - <120 pf <1 pf - >120 pf 1 % of the current measured vaue Linearity error <0.25 % of the compete measuring range Characteristic curve deviation and measurement characteristics Temperature drift 0.06 %/10 K reating to the max. measuring range Ambient conditions Ambient, storage and transport temperature - without indicating and adjustment modue - with indicating and adjustment modue -40 +80 C (-40 +176 F) -20 +70 C (-4 +158 F) Process conditions Process pressure -1 64 bar/-100 6400 kpa (-14.5 928 psi) Process temperature VEGACAL 63 of 316L - Insuation PE -40 +80 C (-40 +176 F) - insuation PTFE -50 +150 C (-58 +302 F) Process temperature (thread or fange temperature) with temperature adapter (option with PTFE) -50 +200 C (-58 +392 F) VEGACAL 63 - Profibus PA 43

Suppement 2 80 C (176 F) 3 40 C (104 F) 0 C (32 F) -50 C (-58 F) -40 C (-40 F) 50 C (122 F) 100 C (212 F) 150 C (302 F) 1 200 C (392 F) Fig. 23: Ambient temperature - Product temperature 1 Product temperature 2 Ambient temperature 3 Temperature range with temperature adapter Dieectric figure (DK vaue) >1.5 Eectromechanica data - version IP 66/IP 67 and IP 66/IP 68; 0.2 bar Cabe entry/pug 4) - Singe chamber housing 1x cabe entry M20x1.5 (cabe-ø 5 9 mm), 1x bind stopper M20x1.5 or: 1x cosing cap ½ NPT, 1x bind pug ½ NPT or: 1x pug (depending on the version), 1x bind pug M20x1.5 - Doube chamber housing 1x cabe entry M20x1.5 (cabe-ø 5 9 mm), 1x bind stopper M20x1.5; pug M12x1 for VEGADIS 61 (optiona) or: 1x cosing cap ½ NPT, 1x bind stopper ½ NPT, pug M12x1 for VEGADIS 61 (optiona) or: Spring-oaded terminas 1x pug (depending on the version), 1x bind stopper M20x1.5; pug M12x1 for VEGADIS 61 (optiona) for wire cross sections up to 2.5 mm² 4) Depending on the version M12x1, acc. to DIN 43650, Harting, Ampheno- Tuche, 7/8" FF 44 VEGACAL 63 - Profibus PA

Suppement Eectromechanica data - version IP 66/IP 68, 1 bar Cabe entry - Singe chamber housing 1x IP 68 cabe entry M20x1.5; 1x bind stopper M20x1.5 or: 1x cosing cap ½ NPT, 1x bind pug ½ NPT - Doube chamber housing 1x IP 68 cabe entry M20x1.5; 1x bind stopper M20x1.5; pug M12x1 for VEGADIS 61 (option) or: 1x cosing cap ½ NPT, 1x bind stopper ½ NPT, pug M12x1 for VEGADIS 61 (optiona) Connection cabe - Configuration four cores, one suspension cabe, one breather capiary, screen braiding, foi, mante - wire cross section 0.5 mm² - wire resistance <0.036 Ohm/m - tensie oad >1200 N (270 pounds force) - Standard ength 5 m (16.4 ft) - Max. ength 1000 m (3280 ft) - Min. bending radius 25 mm (at +25 C/+77 F) - Diameter approx. 8 mm - Coour - standard PE Back - Coour - standard PUR Bue - Coour - Ex version Bue Indicating and adjustment modue Power suppy and data transmission Indication Adjustment eements Protection - unassembed IP 20 - mounted into the sensor without cover through sensor via god-pated siding contacts (I²C bus) LC dispay in dot matrix 4 keys IP 40 VEGACAL 63 - Profibus PA 45

Suppement Materias - Housing ABS - Inspection window Poyester foi Votage suppy Suppy votage - non-ex instrument 9 32 VDC - EEx ia instrument 9 24 VDC Power suppy by/max. number of sensors - DP/PA segment couper max. 32 (max. 10 with Ex) - VEGALOG 571 EP card max. 15 (max. 10 with Ex) Eectrica protective measures Protection - Pastic housing IP 66/IP 67 - Au and stainess stee standard IP 66/IP 68 (0.2 bar) 5) - Au and stainess housing, optionay avaiabe Overvotage category Protection cass Approvas 6) ATEX II 1G, 1/2G, 2G EExiaIIC T6 ATEX II 1/2G, 2G EExdiaIIC T6 7) ATEX II 1/2D 2D IP6X T 8) WHG Ship approvas IP 66/IP 68 (1 bar) III II 5) Requirement to maintain the protection is the suitabe cabe. 6) Deviating data with Ex appications: see separate safety instructions. 7) Ony in conjunction with Auminium doube chamber housing. 8) Not in conjunction with pastic housing. 46 VEGACAL 63 - Profibus PA

Suppement 10.2 Profibus PA Instrument master fie The instrument master fie (GSD) contains the characteristic data of the Profibus PA instrument. These data are, e.g. the permissibe transmission rates as we as information on diagnostics vaues and the format of the measured vaue outputted by the PA instrument. A bitmap fie is aso provided for the panning too of the Profibus network. This fie is automaticay instaed with the GSD fie. The bitmap fie is used for symboic indication of the PA instrument in the configuration too. Ident number Each Profibus instrument gets an unambiguous ident number (ID number) from the Profibus user organisation (PNO). This ID number is aso incuded in the name of the GSD fie. For VEGACAL 63 the ID number is 0x076(hex) and the GSD fie CL 076E.GSD. Optionay to this manufacturer-specific GSD fie, PNO provides aso a genera so-caed profie-specific GSD fie. For VEGACAL 63 you have to use the genera GSD fie PA139700.GSD. If the genera GSD fie is used, the sensor must be set to the profie-specific ident number via the DTM software. By defaut, the sensor operates with the manufacturer-specific ID number. Cycica data traffic The master cass 1 (e.g. PLC) cycicay reads out measured vaues from the sensor during operation. The beow bock diagram beow shows which data can be accessed by the PLC. VEGACAL 63 - Profibus PA 47

Suppement Sensor characteristics Secondary Vaue 2 Min-Max adjustment Linearization pf % Lin% Secondary Vaue 1 Primary Vaue TB PROFIBUS PA-output Source for scaing Scaing Damping Aarms Faiure mode Target Mode PA-Out t i FB Seect additiona cycic vaue Fig. 24: VEGACAL 63: Bock diagram with AI (PA-OUT) vaue and additiona cycica vaue TB Transducer Bock FB Function Bock Modue of the PA sensors For the cycic data traffic, VEGACAL 63 provides the foowing modues: AI (PA-OUT) - PA-OUT vaue of the FB1 after scaing Additiona Cycic Vaue - Additiona cycica vaue (depending on the source) Free Pace - This modue must be used if a vaue in the data teegram of the cycica data traffic shoud not be used (e.g. repacement of the Additiona Cycic Vaue) Max. three modues can be active. By means of the configuration software of the Profibus master, you can determine the configuration of the cycica data teegram with these modues. The procedure depends on the respective configuration software. Note: The modues are avaiabe in two versions: Short for Profibus master which support ony one Identifier Format byte, e.g. Aen Bradey Long for Profibus master ony supporting the "Identifier Format" byte, e.g. Siemens S7-300/400 48 VEGACAL 63 - Profibus PA

Suppement Exampes of teegram configuration In the foowing you wi see how the modues can be combined and how the appendant data teegram is structured. Exampe 1 (standard setting) with distance vaue and additiona cycica vaue: AI (PA-OUT) Additiona Cycic Vaue Byte-No. 1 2 3 4 5 6 7 8 9 10 Format Vaue IEEE-754- Foating point vaue PA-OUT (FB1) Status Status (FB1) IEEE-754- Foating point vaue Additiona Cycic Vaue Status Status Exampe 2 with distance vaue without additiona cycic vaue: AI (PA-OUT) Free Pace Byte-No. 1 2 3 4 5 Format Vaue IEEE-754- Foating point vaue PA-OUT (FB1) Status Status (FB1) Data format of the output signa Byte4 Byte3 Byte2 Byte1 Byte0 Status Vaue (IEEE-754) Fig. 25: Data format of the output signa The status byte corresponds to profie 3.0 "Profibus PA Profie for Process Contro Devices" coded. The status "Measured vaue OK" is coded as 80 (hex) (Bit7 = 1, Bit6 0 = 0). The measured vaue is transferred as a 32 bit foating point number in the IEEE-754 format. VEGACAL 63 - Profibus PA 49