A d v a n c e d G M A W ( M I G ) W e l d i n g P r o c e s s e s a n d P r o c e d u r e s ( 1 2 A )

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8 4 8 7 A d v a n c e d G M A W ( M I G ) W e l d i n g P r o c e s s e s a n d P r o c e d u r e s ( 1 2 A ) 40S/40E/40M A Welding Technology Course

8 4 8 7 A d v a n c e d G M A W ( M I G ) W e l d i n g P r o c e s s e s a n d P r o c e d u r e s ( 1 2 A ) 4 0 S / 4 0 E / 4 0 M Course Description This course is intended for students who are intending to pursue a career in welding. The emphasis is on hands-on advanced positional GMAW (MIG) welding procedures. Goal 1: Describe and apply health and safety practices. GLO 1.1: Demonstrate adherence to safe practices and procedures. SLO 12A.1.1.1 SLO 12A.1.1.2 SLO 12A.1.1.3 SLO 12A.1.1.4 SLO 12A.1.1.5 SLO 12A.1.1.6 SLO 12A.1.1.7 SLO 12A.1.1.8 SLO 12A.1.1.9 SLO 12A.1.1.10 SLO 12A.1.1.11 SLO 12A.1.1.12 SLO 12A.1.1.13 SLO 12A.1.1.14 SLO 12A.1.1.15 SLO 12A.1.1.16 SLO 12A.1.1.17 Demonstrate adherence to safe practices and procedures for facilities, processes, tools, and equipment. Identify safety and health requirements. (A1.1) Identify personal protective equipment (PPE) and PPE procedures. (A1.2) Identify electrical safety. (A1.3) Identify fire safety. (A1.4) Identify ergonomics. (A1.5) Identify hazard recognition and control. (A1.6) Describe the hazards of confined space entry. (A1.7) Identify first aid/cardiopulmonary resuscitation (CPR). (A1.8) Identify safety requirements as they apply to WHMIS. (A1.9) Describe the identification and control of specified hazards. (A1.10) Read, interpret, and communicate safety information (e.g., MSDS, etc.). Safely store and handle compressed gas tanks. Discuss hazards related to compressed gas. Demonstrate the safe use of compressed air. Demonstrate an understanding of and adherence to Safe Work Procedures Job Hazards Analysis documents for each piece of equipment that is used. Identify hazards and describe safe work practices pertaining to GMAW welding. (D6.2) 8487: Advanced GMAW (MIG) Welding Processes and Procedures (12A) 3

SLO 12A.1.1.18 Demonstrate an understanding of the worker s responsibility to refuse unsafe work. GLO 1.2: Demonstrate knowledge of the Trade Safety Awareness Curriculum for Level 1 Apprentices. Goal 2: Demonstrate an understanding of metallurgy. GLO 2.1: Demonstrate an understanding of metallurgy as it applies to welding. SLO 12A.2.1.1 SLO 12A.2.1.2 Select appropriate filler materials to suit base metal. Demonstrate an understanding of various metals. Goal 3: Demonstrate the identification, operation, maintenance, and storage of equipment, materials, and consumable items. GLO 3.1: Demonstrate the identification and operation of equipment, materials, and consumable items. SLO 12A.3.1.1 SLO 12A.3.1.2 Demonstrate the safe and appropriate operation and handling of equipment, tools, materials, products, and consumable items used in advanced GMAW welding processes and procedures. Identify GMAW welding equipment, consumables, and accessories, and describe their applications. (D6.a.4) GLO 3.2: Demonstrate the safe and appropriate maintenance and storage of equipment, materials, and consumable items. SLO 12A.3.2.1 SLO 12A.3.2.2 Practise the cleaning, maintenance, and storage of GMAW equipment, tools, materials, products, and consumable items. Describe the requirements and describe the procedures to store consumables used for GMAW fillet welds on low carbon steel plate. (D6.a.5) GLO 3.3: Demonstrate an awareness of hoisting, lifting, and rigging procedures. GLO 3.4: Demonstrate an awareness of access equipment. 4 8487: Advanced GMAW (MIG) Welding Processes and Procedures (12A)

Goal 4: Demonstrate an understanding of welding processes and exhibit competence in those processes. GLO 4.1: Demonstrate pre-welding procedures. SLO 12A.4.1.1 Prepare material and equipment for advanced GMAW welding. GLO 4.2: Demonstrate ability to weld. SLO 12A.4.2.1 SLO 12A.4.2.2 SLO 12A.4.2.3 SLO 12A.4.2.4 SLO 12A.4.2.5 SLO 12A.4.2.6 SLO 12A.4.2.7 Define terminology associated with FCAW welding. (D6.b.1) Perform GMAW, FCAW, and MCAW processes. Perform combined GMAW and FCAW welds on mild steel. Perform the procedures used to perform fillet and groove welds using the MCAW process. (D6.e.6) Identify the modes of transfer relating to GMAW welding, and describe their characteristics and applications. (D6.7) Describe the procedures used to perform fillet welds on low carbon steel plate in all positions using the GMAW process. (D6.a.6) Perform fillet welds on low carbon steel plate in all positions. (D6.a.8) GLO 4.3: Perform post-welding procedures. SLO 12A.4.3.1 Perform post-welding procedures for advanced GMAW welding. GLO 4.4: Inspect and troubleshoot welding projects. SLO 12A.4.4.1 SLO 12A.4.4.2 Inspect and troubleshoot advanced GMAW welds. Describe the procedures used to prevent and correct weld faults. (D6.a.7) GLO 4.5: Perform cutting and gouging. GLO 4.6: Perform the Manitoba Welder Practical Examinations. 8487: Advanced GMAW (MIG) Welding Processes and Procedures (12A) 5

Goal 5: Demonstrate an understanding of metal design and fabrication. GLO 5.1: Design metal projects. SLO 12A.5.1.1 Interpret information pertaining to GMAW fillet welds found on drawings and specifications. (D6.a.2) GLO 5.2: Fabricate metal projects. SLO 12A.5.2.1 Cut, prep, and tack the five basic weld joints. Goal 6: Describe and apply the transferable cross-curricular knowledge and skills. GLO 6.1: Apply knowledge and skills from the language arts. SLO 12A.6.1.1 Define terminology associated with GMAW fillet welds. (D6.a.1) GLO 6.2: Demonstrate the mathematics skills related to welding. SLO 12A.6.2.1 SLO 12A.6.2.2 Solve problems involving percentage and ratios. (B3.3) Solve problems involving geometric formulas. (B3.5) GLO 6.3: Demonstrate knowledge of other subject areas. SLO 12A.6.3.1 SLO 12A.6.3.2 Demonstrate an awareness of the use of information and communication technology in creating electronic portfolios and searching for employment. Read, interpret, and communicate welding symbols. Goal 7: Follow the ethical and legal standards that pertain to the welding industry. GLO 7.1: Demonstrate an awareness of the ethical and legal expectations of welders. SLO 12A.7.1.1 Demonstrate an understanding of the history of welding certification as it relates to safety in the welding industry. Goal 8: Demonstrate employability skills. GLO 8.1: Demonstrate employability skills. SLO 12A.8.1.1 SLO 12A.8.1.2 Demonstrate problem-solving skills. Demonstrate critical thinking skills. 6 8487: Advanced GMAW (MIG) Welding Processes and Procedures (12A)

SLO 12A.8.1.3 SLO 12A.8.1.4 SLO 12A.8.1.5 SLO 12A.8.1.6 SLO 12A.8.1.7 SLO 12A.8.1.8 SLO 12A.8.1.9 Demonstrate regular attendance and punctuality. Demonstrate accountability for their actions. Demonstrate adaptability, initiative, and effort. Demonstrate the ability to accept and follow direction and feedback. Demonstrate teamwork skills. Demonstrate the ability to stay on task and effectively use time in class and shop environments. Demonstrate the ability to communicate respectively and effectively with teachers and students. Goal 9: Demonstrate an awareness of sustainability as it pertains to the welding industry. GLO 9.1: Describe the impact of human sustainability on the health and well-being of welders. SLO 12A.9.1.1 SLO 12A.9.1.2 Demonstrate an awareness of the long-term health concerns related to welding different types of materials, such as stainless galvanized steels. Research safety concerns related to different types of filler materials. GLO 9.2: Describe the welding industry s sustainability practices and impact on the environment. SLO 12A.9.2.1 Demonstrate an awareness of the impact of welding work sites on the environment. GLO 9.3: Describe the sustainable business practices within the welding industry. Goal 10: Demonstrate an understanding of the structure and scope of welding. GLO 10.1: Describe the scope of welding. SLO 12A.10.1.1 Demonstrate an awareness of the scope of GMAW (MIG) welding. GLO 10.2: Describe apprenticeship, post-secondary, and employment opportunities. 8487: Advanced GMAW (MIG) Welding Processes and Procedures (12A) 7

Goal 11: Demonstrate an understanding of the evolution, technological progression, and emerging trends in welding. GLO 11.1: Demonstrate an understanding of the evolution, technological progression, and emerging trends in welding. SLO 12A.11.1.1 SLO 12A.11.1.2 Demonstrate an awareness of PULSE welding. Demonstrate an understanding of the use of lasers for cutting and welding. 8 8487: Advanced GMAW (MIG) Welding Processes and Procedures (12A)

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